Performance Products
JEFFCAT® catalysts For the polyurethane industry – Europe, Africa & Middle East
JEFFCAT® catalysts ®
Huntsman’s large and growing family of unique industry-leading JEFFCAT catalysts brings strength, power and speed to a wide range of urethane applications. The widespread use of these catalysts in making polyether and polyester foams, coatings, elastomers, and high-modulus urethane plastics, attests to the value of our advanced technologies and our 40-plus years of experience with urethane chemicals.
Coatings, Adhesives
Rigid Foam (PIR)
Rigid Foam (PUR), Packaging Foam
Microcellulars, Elastomers, RIM, RRIM
HR Molded
64 DIN 51755
Ether
189
Flexible Foam Slabstock Molded
Ester
Flash Point, °C
1
Typical Applications Specific Gravity 20/20°C
Boiling Point,°C
Description
Viscosity, cSt at 25°C
OH Number, mgKOH/g
JEFFCAT® catalyst
‡
Typical Properties
GENERAL PURPOSE CATALYSTS CH 3
ZF-20
CH 3
N
Bis-(2-dimethylaminoethyl)ether -- A very strong, highly efficient blowing catalyst.
N
CH 3
O
CH 3
0.85
ZF-22
70% ZF-20 in dipropylene glycol
251
4
188*
ZF-24
23% ZF-20 in dipropylene glycol
644
36
204*
ZF-25
17.5% ZF-20 in dipropylene glycol
690
46
207*
73 TCC 93 TCC 98 TCC
629
4
135
41 TCC
0.89
174
62 PMCC
Solid Flakes
0.90 0.98 0.99
CH 3
DMEA
N,N-dimethylethanolamine
N OH
CH 3
TD-100
N
Triethylene diamine
N
TD-33A
33% TD-100 in dipropylene glycol
TD-EG
33.3% TD-100 in monoethylene glycol
104
180*
1206
n.d.
185*
1
181
54 TCC
0.90
1
160
40 PMCC
0.85
Pentamethyldiethylenetriamine Especially useful as catalyst for HCFC/water-blown rigid foams.
2
201
77 DIN 51758
0.83
N,N,N',N'',N''-pentamethyldipropylenetriamine -Low odor catalyst with a good balance between gel Used in rigid and flexible foam applications.
3
227
92 PMCC
0.83
10
227
124 PMCC
0.85
1
138
32 DIN 51756
0.91
1
116
13 DIN 51756
0.92
n.d.
132
22 TCC
0.84
CH3 N
BDMA
91 PMCC 107 ASTM D93
558
Benzyldimethylamine
1.03 1.09
CH3
CH3
DMCHA
N,N-dimethylcyclohexylamine -- Widely used catalyst for all types of rigid foams.
N CH 3
PMDETA
CH3
CH 3
N
N
CH3
N
CH 3
CH 3
ZR-40
CH 3
CH3
CH3
N
N
N
CH3
CH3
CH3
H3C N
N
N CH3
CH3
Z-80 CH3 N
N,N,N,-tris-(3-dimethylaminopropyl-)amine -It acts as a low odor gel catalyst, designed mainly for use in rigid polyurethane foams.
CH3
FLEXIBLE POLYESTER FOAM CATALYSTS NEM
CH 3CH 2N
NMM
CH 3N
DMP
H3 C
O
O
N
N
N-ethylmorpholine -- Promotes surface cure for flexible polyester foams and excellent processing in polyesterbased flexible foams.
N-methylmorpholine -- Good solubilizer in making polyester foams. Also useful in high rise rigid molded applications.
CH3
Dimethylpiperazine -- Good catalyst in making polyester foams. Also promotes surface cure in different applications.
MM-70
Reduced odor amine catalyst blend for flexible polyester foams.
2
157*
41 TCC
0.94
DM-70
Improves green strength and can be used for charcoal polyester-based flexible foams.
7
151*
39 TCC
0.99
* initial boiling point
◊
with decomposition
‡
theoretical OH Number including polyol, amine, acid and water functionalities
n.d. not determined
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One-Component Systems
Coatings, Adhesives
Rigid Foam (PIR)
0.95
Rigid Foam (PUR), Packaging Foam
118 PMCC
Microcellulars, Elastomers, RIM, RRIM
Specific Gravity 20/20°C
255
HR Molded
Flash Point, °C
12
Ether
Boiling Point,°C
295
Flexible Foam Slabstock Molded
Ester
Viscosity, cSt at 25°C
Description
Typical Applications
OH Number, mgKOH/g
JEFFCAT® catalyst
‡
Typical Properties
LOW EMISSION CATALYSTS / REACTIVE CATALYSTS
ZF-10
CH3
CH3
N
N O
CH3
N,N,N'-trimethyl-N'-hydroxyethylbisaminoethylether -- Strong blowing catalyst that is highly efficient. Used in foams requiring low emission.
OH
LE-60
Reactive blowing catalyst used in foams requiring low emissions
384
3
174
81 PMCC
0.89
LE-310
Low emission reactive gel catalyst blend which can replace JEFFCAT® TD-33A on an equivalent part basis. Can be used in a wide variety of flexible slabstock and high resiliency (HR) foam grades.
514
37
118*
57 PMCC
0.93
Z-131
Formulated reactive amine catalyst blend. Excellent gel catalyst for low emissions automotive and flexible foam applications.
407
32
235*
94 PMCC
0.89 0.90
LE-425
460
26
128*
77 PMCC
514
145
>210*
90 TCC
0.95
N,N-bis(3-dimethylaminopropyl)N-isopropanolamine -- Low emission catalyst with exceptional balance and versatility.
229
17
290
141 PMCC
0.89
1,3-propanediamine, N'-(3(dimethylamino)propyl)-N,N-dimethyl-- Low emission reactive gel catalyst.
299
3
222
88 PMCC
0.84
2405
104
100*
>188 PMCC
1.05
2555
1856
100*
>188 PMCC
1.10
421
8
201
93 TCC
0.96
N,N,N'-trimethylaminoethyl-ethanolamine -Used in a variety of polyurethane foam applications.
384
8
208
88 PMCC
0.91
Dimethylaminopropylamine -Used in a variety of polyurethane foam applications.
549
1
135
29 TCC
0.82
19
309
146 TCC
1.06
19
309
146 TCC
1.06
Formulated low emission catalyst blend with balanced gel and blow characteristics.
H3C
CH3 N
N
CH3
DPA
N-(3-dimethylaminopropyl)-N,Ndiisopropanolamine -- Low emission catalyst with good gelation and flowability.
OH
HO CH3
H3 C
N
ZR-50
N
N
HO
CH3
CH3
CH 3 CH 3
CH3
CH3
Z-130
N
NH
N
CH 3
CH 3
Reactive, acid blocked, low emissions type blowing catalyst that offers improved material handling,
LED-103 low-corrosion, and phase stability in fully formulated B-side flexible molded foams.
Reactive, acid blocked, low emissions, low-corrosion type gelling catalyst used in all types of
LED-204 flexible molded foams. CH3
ZR-70
N
2-(2-dimethylaminoethoxy)ethanol -- For use mainly in packaging foam applications.
OH O
CH3
CH3
Z-110
N
CH3 N
OH
CH3
H 3C N
DMAPA
NH 2
CH 3
SPECIALTY AMINE CATALYSTS O
DMDEE
N
O
N
O
2,2'-dimorpholinodiethylether -Very selective blowing catalyst.
DMDLS
A long stability version of DMDEE. Specially designed for use in one-component applications
ZF-53
Formulated catalyst made from TD-33A and ZF-22. Designed for flexible slab foams.
481
37
150*
81 PMCC
1.00
ZF-54
Delayed-action catalyst made up of ZF-22 partially neutralized with formic acid. Provides excellent cure and flow as co-catalyst.
340
67
n.d.
73 PMCC
1.10
n.d.
220
80 TCC
0.88
<9000
n.d.
154 PMCC
1.13
30
>200
132 PMCC
0.91
BACK-END CURE CATALYSTS TAP
H3C
N
N
1-methyl-4-(2-dimethylaminoethyl)piperazine -- Co-catalyst with excellent end-cure and helps on gelation with improved flow.
CH3 N CH3
TR-52
Back-end cure co-catalyst. Shortens the demold time of rigid foam systems. (CH2)3-N(CH3)2 N
TR-90 N
N
(CH3)2N-(CH2)3
* initial boiling point
(CH2)3-N(CH3)2 ◊
1,3,5-tris(3-(dimethylamino)propyl)hexahydro-s-triazine -- Improved dimensional stability in many rigid foam systems. Useful as a cocatalyst in rigid spray foam.
with decomposition
‡
760
◊
theoretical OH Number including polyol, amine, acid and water functionalities
n.d. not determined
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Auxiliary products JEFFAMINE® polyetheramines ®
In RIM reaction injection molding technology, the use of JEFFAMINE polyetheramines can improve various physical characteristics such as thermal, abrasion and impact resistance, tear strength, solvent stability and dynamic fatigue. Similar characteristics are also seen in more standard polyurethane foam systems. The ®
®
typically-used materials are JEFFAMINE D-2000 and JEFFAMINE T-5000 amines. ®
JEFFAMINE polyetheramines, due to their very fast reaction with isocyanates, provide an extremely quick, un-catalyzed exotherm in the foam. This phenomenon can be termed a thermo-kick. This effect is most helpful in cold ambient temperatures or where heat losses have to be overcome, such as with cold substrates, molds and highly-filled systems. The very rapid primary amine/isocyanate reaction can also be utilized when it is beneficial to build cross linking and thixotropy quickly into the system. The thermo-kick is ®
strongest with a low molecular weight diamine such as JEFFAMINE D-230 or JEFFAMINE
®
D-400 amine,
®
whilst JEFFAMINE T-403 amine will give a greater degree of cross-linking and a quicker thixotropic effect, as a result being tri-functional and highly branched.
JEFFSOL® propylene carbonate Propylene carbonate acts as an excellent solvent for both isocyanate and polyols. It can be used both as a compatibiliser for systems and as a highly effective viscosity depressant.
Cleaning solvents Huntsman has developed a range of environmentally-friendly, biodegradable, high solvency power solvents, which can be efficiently used in the polyurethane industry. Solvent C 500 is an excellent solvent system to reduce the viscosity of formulations, the product has also proven to be successful as a cleaner solvent for isocyanate prepolymers. Resin Cleaner KM was developed for the removal of uncured or partially cured polyurethane compounds from tools, mixing heads or for flushing lines. Solvent 1581 is a low-VOC solvent system with high solvency power developed for use in cleaning applications.
Specialty catalyst blends In addition to the standard products, a range of specialty amine catalysts has been formulated to meet specific technical requirements. Additional formulated catalyst blends may be produced to satisfy customer needs.
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www.huntsman.com/performance_products
Americas Huntsman Corporation
10003 Woodloch Forest Drive The Woodlands, Texas, 77380 USA Tel.: +1-281-719-6000 Fax: +1-281-719-6055 Asia Pacific Huntsman Performance Products
150 Beach Road #37-00 Gateway West Singapore 189720 Tel.: +65-6297-3363 Fax: +65-6296-3368 Europe, Africa and Middle East Huntsman Performance Products
Everslaan 45 B-3078 Everberg Belgium Tel.: +32-2-758-9211 Fax: +32-2-758-9069 Huntsman Corporation warrants only that its products meet the specifications stated in the sales contract. Typical properties, where stated, are to be considered as representative of current production and should not be treated as specifications. While all the information presented in this document is believed to be reliable and to represent the best available data on these products, HUNTSMAN MAKES NO WARRANTY OR GUARANTEE OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, NONINFRINGEMENT OF ANY INTELLECTUAL PROPERTY RIGHT OF ANY THIRD PARTY, OR WARRANTIES AS TO QUALITY OR CORRESPONDENCE WITH PRIOR DESCRIPTION OR SAMPLE, AND ANY USER OF PRODUCTS DESCRIBED HEREIN SHOULD CONDUCT A SUFFICIENT INVESTIGATION TO ESTABLISH THE SUITABILITY OF ANY PRODUCT FOR ITS INTENDED USE AND ASSUMES ALL RISK AND LIABILITY WHATSOEVER RESULTING FROM THE USE OF SUCH PRODUCT, WHETHER USED SINGLY OR IN COMBINATION WITH OTHER SUBSTANCES. Products may be toxic and require special precautions in handling. For all products described herein, the user should obtain detailed information on toxicity, together with proper shipping, handling, and storage procedures, and should comply with all applicable safety and environmental standards. The behavior, hazards and/or toxicity of the products referred to in this publication in manufacturing processes and their suitability in any given end-use environment are dependent upon various conditions such as chemical compatibility, temperature, and other variables, which may not be known to Huntsman. It is the sole responsibility of the user of such products to evaluate the manufacturing circumstances and the final products under actual end-use requirements and to adequately advise and warn future purchasers and users thereof. JEFFCAT®, JEFFAMINE®, JEFFSOL® are registered trademarks of Huntsman Corporation or an affiliate thereof in one or more, but not all countries. Copyright © 2012 Huntsman Corporation or an affiliate thereof. All rights reserved.
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