Chem-Ad Series A Metering Pump - Mequipco

Wallace & Tiernan® Liquid Feed Systems Chem-Ad® Series A Metering Pump The Chem-Ad® Series A electronically controlled, motor driven diaphragm metering pump is designed specifically for very low feedrate applications, particularly sodium hypochlorite. The pump features a unique, constant circulation liquid end with a calibrated, adjustable plunger for precise feedrate control. This design ensures consistent performance, even with chemicals that tend to outgas, such as hypochlorite. The Chem-Ad® Series Diaphragm pumps are designed to handle the most demanding applications in the treatment of potable water, swimming pools, wastewater and industrial processes. A wellbalanced range of capacities combines with excellent reproducibility and optimal chemical resistance. Chem-Ad® metering pumps are of the positive displacement-type driven by proven overload-proof motors. Since they are available with a wide choice of configurations ranging from manual to flow proportional to setpoint, these pumps can cover any metering requirement. The XL Series features an integrated LED display panel, touch-pad controls and multiple control functions, including feedrate setpoint with closed-loop control, flow/no-flow monitoring, batch operation and feedrate display. Return To Supply

Plunger

Re-Circulation Diaphragm

To Application

Feedrate Adjustment Knob

From Supply

Product Sheet

Water Technologies

Key Benefits  Dependable low capacity metering up to 1.68 LPH (.44 USGPH) and pressures up to 10 Bar (150 PSI)  Reliable metering of most multiphase fluids, particularly Sodium Hypochlorite, with integral auto degasing  Flexible automatic signal input analog or pulse  Simple user-friendly pump calibration  Continuous accurate chemical dosing  Suitable for unmanned installations with auto controls and optional flow monitoring  Easy to read back-lit digital display of pump capacity, strokes operating mode and alarm

Description The Chem-Ad® Series A diaphragm metering pump features manual control, or optional external control, and is designed to handle multi-phase solutions that tend to out-gas. Due to its unique design incorporating pre-feeding and a gasket-free ceramic piston/cylinder unit the pump can maintain a high reproducibility even when handling very low feed rates at maximum stroke frequency. Its smooth pulsation characteristics ensure high metering accuracy and long life of diaphragms and valves. Due to its unparalleled low noise and its enclosure, IP65 (NEMA 4X), the Chem-Ad® Series A pump is perfectly suitable for laboratories and humid ambient conditions.

Automatic - E60 (XL Model) The automatic E60 (XL Model) includes:  An integrated LED display panel for easy to read, clear indication of operating status and user-friendly programming.  A four key membrane touch pad simplifies function selection.  Local or remote control via analog (0/4-20mA or 20-4/0mA or pulse input signals.  Signal scaling allows for multiplication or division of the pulse input signal.  Flow/no flow verification via an optional flow monitor.

The basic model has an on/off switch, a level switch input, and alarm output connection. The standard liquid end made of PVDF ensures a wide range of chemical resistance. internal 82 %

Controls Manual - E11 Manual control is on-line by means of a mechanical stroke length adjustment via a two-turn knob graduated 0 to 100%. An on/off switch is also provided. There are connections to accept level input and alarm output.

Automatic - E60Plus (XL Model) With the addition of an intelligent control package (ICP) and Oval Gear Meter (OGM), the E60 becomes the full featured E60Plus and includes:  Set point controls with automatic frequency compensation for constant chemical feed.  Chemical consumption data logging.  Real time feed rate display.  Plug and play with calibration data storage on OGM.  Adjustable flow alarm points.

Spares and Accessories Liquid End PM Kit® Packages For every model of the Chem-Ad® Series A metering pump, a corresponding maintenance kit is available. This economically priced package contains all spare and wear parts for a prompt and quick maintenance of the liquid end. Suction Lance This option includes pre-wired, built-in-low and empty level switches, foot valve and strainer. This option is recommended with the Series A pump. Oval Gear Meter

Intelligent Control Pack

Selection Guide To allow easy selection, the Chem-Ad® series of pumps is engineered to the modular design principle. The selection criteria shown to the right provides a perfect guide to define the right pump for the respective duty.

Typical Selection Guide (Example)”*” CM

1

A4

E60

K

F

C

99

31 Valve Balls C = Ceramic O-Ring F = Viton®; E = EPDM; K = FFPM/Isolast® Pump Head K = PVDF Control Mode E60 = Auto Control with Digital Display E11 = Manual Capacity 50HZ A1 = 0.20 LPH A2 = 0.50 LPH A3 = 0.90 LPH A4 = 1.40 LPH

60HZ 0.06 USGPH 0.16 USGPH 0.29 USGPH 0.44 USGPH

Voltage & Cycles 1 = 115 V. 60 Hz; 3 = 230 V. 50 Hz “*” This is the typical configuration code consult factory for product numbers.

Options / Series A

E11

E60

E60Plus

On-Off Button

X

X

X

Manual Stroke Length

X

X

X

X

X

Stroke Frequency Control Level Input Switch (low level and empty)

X

X

X

Power Cord and Plug

X

X

X

External Analog Input (0-20 or 4-20 mA)

X

X

External Analog Input (0/4-20 mA or 20-4/0 mA)

X

X

Input Signal Scaling

X

X

External Pulse Input

X

X

Remote On / Off

X

X

Batch Mode & Pulse Storage

X

X

Alarm Output & Stroke Pulse Output

X

X

Membrane Touch Pad

X

X

Flow Monitoring (OGM Required)

X

X

Integral Back-Lit Digital Display

X

X

Password Protection

X

X

Capacity Display

X

X

Multiple Language Display (English, German, French)

X

X

Flow Totalizing

X

Set Point Control

X

Note -E60Plus models require ICP & OGM combination.

Technical Data Maximum Capacity LPH / USGPH 60 Hz LPH @ 50 Hz

0.24 / 0.06

0.6 / 0.16

1.08 / 0.29

1.68 / 0.44

0.2

0.5

0.9

1.4

Max. Back Pressure

10 Bar @50 Hz; 120 PSI at 60Hz

Piston Diameter (mm)

3

4.76

Stroke Frequency Max. (SPM) @ 50/60 Hz Capacity / Stroke Max. (cm )

8

0.12

0.19

122 / 144 0.027

3

6.34

Accuracy

0.068

+ 2% over 10:1 range (minimum of 20% stroke length)

Max. Suction Lift at 100% *

2 Meters (6 Ft)

Max. Back Pressure of Return

0.3 Bar (4.5 PSI)

Suction and Return

2m Duo Hose 6mm ID Supplied 1/4” OD x 0.040” Wall Thickness

Metering Discharge

2 mm x 4mm

4mm x 6mm 230 V, 50 Hz / 115 V, 60 Hz (Power Cord and Plug Supplied)

Power Supply Current (mA) 115/230 VAC

81@ 50 Hz / 172 @ 60 Hz

Max. Power Input (W) 115/230 VAC

18.7

Enclosure

IP65 (NEMA 4X)

Max. Ambient Temp.

40°C (104°F)

Insulation Class

B

Alarm Output Low Level and Tank Empty Contact

Dr contact 24 V, 3 Amps AC/DC or 240 V, 3 Amps AC/DC 0/4-20 mA or 20-4/0 mA (E60 & E60Plus) Max. Impendance 50 Ohms

mA Input

Min. pulse length 15msec = 1 stroke; Max. pulse is 122 pulses per minute (@ 50 Hz) / 146 pulses per minute (@ 60 Hz) = continuous running

Pulse Input Stroke Signal Ouput

1 Pulse Per Stroke, Dry Contact Rated 24 V DC, 300 mA

Weight

2.4 Kgs (6 Lbs)

Dimensions

L 218 mm x W 220 mm x H 143 mm (8 9/16” x 8 11/16” x 5 5/8”)

* Note: Suction lifts with clean, wetted valves. Suction lance with tank level switches is recommended for all capacities. All data refers to water at 20°C (68°F) as per the instruction manual.

Materials of Construction Pump Head: PVDF Metering Piston/Cylinder: Ceramic Diaphragm: PTFE-EPDM Composite Valves: PVDF Valve Balls: Ceramic O-Ring: FPM, or EPDM, FFPM/Isolast® Valve Springs: Hastelloy® Housing/Finish: Thermoplastic Polyester

Siemens Water Technologies Germany +49 8221 9040 [email protected] United Kingdom +44 1732 771777 [email protected]

USA +1 856 507 9000 [email protected] © 2008 Siemens Water Technologies Corp. Literature No.: WT.440.600.001.IE.PS.0908 Subject to change without prior notice.

Wallace & Tiernan, Chem-Ad, and PM Kit are trademarks of Siemens, its subsidiaries or affiliates. Hastelloy is a trademark of Haynes International, Inc. Isolast is a trademark of Trelleborg AB. NEMA is a trademark of the National Electrical Manufacturers Association. Viton is a trademark of DuPont Performance Elastomers LLC. The information provided in this literature contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract.

www.water.siemens.com

Wallace & Tiernan® Liquid Feed Systems Chem-Ad® Series B Metering Pump The Chem-Ad® Series B electronically controlled diaphragm metering pump is designed for dependable reliable metering of fluids even at minimum feedrates. A standard PVDF head and valve set provide greater resistance to most chemicals. The Chem-Ad® Series of diaphragm metering pumps are designed to handle the most demanding applications in the treatment of potable water, swimming pools, wastewater and industrial processes. A wellbalanced range of capacities combines with excellent reproducibility and optimal chemical resistance. Chem-Ad® metering pumps are of the positive displacement-type driven by proven overload-proof motors. Since they are available with a wide choice of configurations ranging from manual to flow proportional to setpoint, these pumps can cover any metering requirement. The XL Series features an integrated LED display panel, touch-pad controls and multiple control functions, including feedrate setpoint with closed-loop control, flow/no-flow monitoring, batch operation and feedrate display.

To Point of Application

Plunger

Pumping Diaphragm From Supply

Product Sheet

Water Technologies

Key Benefits  Dependable low capacity metering up to 1.68 LPH (0.44 GPH) and pressures up to 10 Bar (150 PSI)  Reliable metering of fluids even at minimal feed rates  Flexible automatic signal input analog or pulse  Simple user-friendly pump calibration  Continuous accurate chemical dosing  Suitable for unmanned installations with auto controls and optional flow monitoring  Easy to read back-lit digital display of pump capacity, strokes operating mode and alarm  Low maintenance PVDF head standard  Corrosion resistant IP65 (NEMA 4X) enclosure  CE marked electronics

Description The Chem-Ad® Series B diaphragm metering pump features integrated automatic analog or pulse controls, and is designed to handle aggressive chemicals solutions with flow monitoring capabilities. Its smooth pulsation characteristics, along with double and triple check valve configuration, ensure high metering accuracy and long life of diaphragms and liquid ends. Due to its unparalleled low noise level and its enclosure, IP 65 (NEMA 4X), the Chem-Ad® Series B pump is perfectly suitable for laboratories and humid ambient conditions.

 Local or remote control via analog (0/4-20mA or 20-4/0mA) or pulse input signals.

 Signal scaling allows for multiplication or division of the pulse input signal.

 Flow/no flow verification via an optional flow monitor.

The basic model has an on/off switch. The standard liquid end made of PVDF ensures a wide range of chemical resistance.

Controls Manual - E10 Manual control is on-line by means of a mechanical stroke length adjustment via a two-turn knob graduated 0 to 100%. An on/off switch is also provided. There are connections to accept level input and alarm output. Automatic - E60Plus (XL Model) With the addition of an intelligent control package (ICP) and Oval Gear Meter (OGM), the E60 becomes the full featured E60Plus and includes:  Set point controls with automatic frequency compensation for constant chemical feed.  Chemical consumption data logging.  Real time feed rate display.  Plug and play with calibration data storage on OGM.  Adjustable flow alarm points.

Spares and Accessories

Automatic - E60 (XL Model) The automatic E60 (XL Model) includes:  An integrated LED display panel for easy to read, clear indication of operating status and user-friendly programming.  A four key membrane touch pad simplifies function selection.

Liquid End PM Kit® Packages For every model of the Chem-Ad® Series B metering pump, a corresponding maintenance kit is available. This economically priced package contains all spare and wear parts for a prompt and quick maintenance of the liquid end. The Chem-Ad® series of pumps is available with additional useful accessories, three are listed below. Suction Lance This option includes pre-wired, built-in-low and empty level switches, foot valve and strainer. Auto DeGas Valve An optional auto de-gas valve is available for metering liquids such as sodium hypochlorite, that tend to out-gas at low feed rates and/or during start-stop operation. Multi-Function Valve An optional multi-function valve is available for priming, back pressure, pressure relief, and drain.

Oval Gear Meter



Typcial Selection Guide (Example)”*” CM

1

B6

E60

K

F

C

99

33 Connections 33 = PVDF; 34 = Polypropylene; 35 = Stainless Steel Springs 99 = No Spring; 02 = Viscous Fluids to 600 cP Valve Balls C = Ceramic; S = Stainless Steel; T = Teflon® O-Ring F = Viton®; E = EPDM; K = FFPM/Isolast® Pump Head K = PVDF; S = Stainless Steel; P = Polypropylene Control Mode E60 = Auto Control with Digital Display; E10 = Manual Capacity 50HZ B1 = 1.40 LPH B2 = 2.50 LPH B3 = 4.80 LPH B4 = 4.30 LPH B5 = 7.20 LPH B6 = 11.2 LPH

60HZ 0.44 USGPH 0.79 USGPH 1.52 USGPH 1.36 USGPH 2.28 USGPH 3.55 USGPH

Voltage & Cycles 1 = 115 V. 60 Hz; 3 = 230 V. 50 Hz Options / Series B

E10

E60

E60Plus

On-Off Button

X

X

X


X

X

X

X

X

Stroke Frequency Control Level Input Switch (low level and empty)

X

X

X

Power Cord and Plug

X

X

X


X

X


X

X


X

X


X

X

Remote On / Off

X

X


X

X


X

X

Membrane Touch Pad

X

X


X

X


X

X

Password Protection

X

X

Capacity Display

X

X


X

X

Flow Totalizing

X

Set Point Control

X

Note -E60Plus models require ICP & OGM combination. * This is a typical configuration code, consult factory for product part number


1.65 / 0.44

3.0 / 0.79

5.76 / 1.52

5.16 / 1.36

8.64 / 2.28

13.44 / 3.55

1.4

2.5

4.8

4.3

7.2

11.2

Max. Back Pressure (Bar @ 50 Hz / PSI @ 60Hz)

10 / 120

4 / 50

Stroke Frequency Max. (SPM) @ 50/60 Hz Capacity / Stroke Max. (cm ) 3

10 / 120

122 / 144 0.19

0.34

0.57

0.65

Accuracy

Better than + 3%


2 Meters / (6 Ft)

0.98

Suction mm (inches) Connection

4 and 6 mm(3/8” tubing connection)

Discharge Connection

6, 8,10 or 12 mm tubing (3/8” tubing)

45 @ 50 Hz / 100 @ 60 Hz

81 @ 50 Hz / 172 @ 60 Hz

130 @ 50 Hz / 300 @ 60 Hz

10.4

18.7

30

Max. Power Input (W) 115/230 VAC Enclosure

IP65 (NEMA 4X)

Max. Ambient Temp.

40°C (104°F)

Insulation Class

B


Dry contact 24 V, 3 Amps AC/DC or 240 V, 3 Amps AC/DC 0/4-20 mA or 20-4/0 mA (E60 & E60Plus) Max. Impendance 50 Ohms

mA Input Pulse Input / Max. Pulse Frequency

1.51

230 V, 50 Hz / 115 V, 60 Hz (Power Cord and Plug Supplied)

Power Supply Current (mA) 115/230 VAC

5 / 60

Min. pulse length 15msec = 1 stroke; Max. pulse is 122 pulses per minute (@ 50 Hz) / 146 pulses per minute (@ 60 Hz) = continuous running

Stroke Signal Ouput


Weight

3.2 Kgs (7 Lbs)

Dimensions

L 246 mm x W 136 mm x H 147 mm ( 9 11/16” x 5 5/16” x 5 3/4”)


Materials of Construction Pump Head: PVDF (Standard), PP, Stainless Steel Diaphragm: PTFE Composite O-Ring: Viton® (Standard), EPDM, Isolast® Balls: Ceramic (Standard), Stainless Steel, Teflon® Housing/Finish: Thermoplastic Polyester



Wallace & Tiernan, Chem-Ad, and PM Kit are trademarks of Siemens, its subsidiaries or affiliates. Hastelloy is a trademark of Haynes International, Inc. Isolast is a trademark of Trelleborg AB. NEMA is a trademark of the National Electrical Manufacturers Association. Teflon and Viton are trademarks of Dupont Perfomance Elastomers LLC. The information provided in this literature contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract.


Wallace & Tiernan® Liquid Feed Systems Chem-Ad® Series C Metering Pump The Chem-Ad® Series C electronically controlled metering pump is designed for dependable multi-capacity relaible metering of fluids. A standard polypropylene head and valve set, with optional PVDF and stainless steel, provide a greater resistance to most chemicals. The Chem-Ad® Series of diaphragm metering pumps are designed to handle the most demanding applications in the treatment of potable water, swimming pools, wastewater and industrial processes. A wellbalanced range of capacities combines with excellent reproducibility and optimal chemical resistance. Chem-Ad® metering pumps are of the positive displacement-type driven by proven overload-proof motors. Since they are available with a wide choice of configurations ranging from manual to flow proportional to setpoint, these pumps can cover any metering requirement. The XL Series, shown below, features an integrated LED display panel, touch-pad controls and multiple control functions, including feedrate setpoint with closed-loop control, flow/no-flow monitoring, batch operation and self-calibration and feedrate display.

To Point of Application

Plunger

Pumping Diaphragm From Supply

Product Sheet

Water Technologies

Key Benefits  Dependable multi-capacity metering up to 19 LPH (5 USGPH) and pressures up to 10 Bar (150 psi)  Reliable metering accuracy of all fluids  Flexible automatic signal input analog or pulse  Simple user-friendly pump calibration  Continuous accurate chemical dosing  Suitable for unmanned installations with auto controls and optional flow monitoring  Easy to read back-lit digital display of pump capacity, strokes operating mode and alarm  Low maintenance PVDF head standard  Corrosion resistant IP65 enclosure  CE marked electronics

Description The Chem-Ad® Series C diaphragm metering pump features integrated automatic analog or pulse controls, and is designed to handle aggressive chemicals solutions with flow monitoring capabilities. Its smooth pulsation characteristics, along with double check valve configuration, ensure high metering accuracy and long life of diaphragms and liquid ends. Due to its unparalleled low noise level and its enclosure, IP 65 (NEMA 4X), the Chem-Ad® Series C pump is perfectly suitable for laboratories and humid ambient conditions.

 Local or remote control via analog (0/4-20mA or 20-4/0mA) or pulse input signals.

 Signal scaling allows for multiplication or division of the pulse input signal.

 Flow/no flow verification via an optional flow monitor.

The basic model has an on/off switch. The standard liquid end made of Polypropylene ensures a wide range of chemical resistance.

Controls Manual - E00 Manual control is on-line by means of a mechanical stroke length adjustment via a two-turn knob graduated 0 to 100%. An on/off switch is also provided. There are connections to accept level input and alarm output.

Automatic - E60Plus (XL Model) With the addition of an intelligent control package (ICP) and Oval Gear Meter (OGM), the E60 becomes the full featured E60Plus and includes:  Set point controls with automatic frequency compensation for constant chemical feed.  Chemical consumption data logging.  Real time feed rate display.  Plug and play with calibration data storage on OGM.  Adjustable flow alarm points.

Spares and Accessories

Automatic - E60 (XL Model) The automatic E60 (XL Model) includes:  An integrated LED display panel for easy to read, clear indication of operating status and user friendly programming.  A four key membrane touch pad simplifies function selection.

Liquid End PM Kit® Packages For every model of the Chem-Ad® Series C metering pump, a corresponding maintenance kit is available. This economically priced package contains all spare and wear parts for a prompt and quick maintenance of the liquid end. The Chem-Ad® series of pumps is available with additional useful accessories, two are described below. Suction Lance This option includes pre-wired, built-in-low and empty level switches, foot valve and strainer. This option is recommended with the Series A pump. Multi-Function Valve An optional multi-function valve is available for priming, back pressure, pressure relief, and drain.

Oval Gear Meter



Typical Selection Guide (Example) “*” CM

1

C3

E60

K

F

C

99

36 Connections 36 = Polypropylene; 37 = PVDF; 47 = Stainless Steel Valve Type 99 = Standard; 03 = Spring Loaded Valve Balls C = Ceramic; S = Stainless Steel T = Teflon® O-Ring F = Viton®; E = EPDM; K = FFPM/Isolast® Pump Head K = PVDF; S = Stainless Steel; P = Polypropylene Control Mode E60 = Auto Control with Digital Display; E00 = Manual Capacity 50HZ C1 = 16 LPH C2 = 25 LPH C3 = 54 LPH C4 = 80 LPH C5 = 120 LPH

Typical Installation

60HZ 5 USGPH 8 USGPH 17 USGPH 25 USGPH 38 USGPH

Voltage & Cycles 1 = 115 V. 60 Hz; 3 = 230 V. 50 Hz Options / Series C

E00

E60

E60Plus

On-Off Button

X

X

X


X

X

X

X

X

Level Input Switch (low level and empty)

X

X

X

Power Cord and Plug

X

Stroke Frequency Control

X

X


X

X


X

X


X

X


X

X

Remote On / Off

X

X


X

X


X

X

Membrane Touch Pad

X

X


X

X


X

X

Password Protection

X

X

Capacity Display

X

X


X

X

Flow Totalizing

X

Set Point Control

X

Note -E60 models require ICP & OGM combination. * This is a typical configuration code, consult factory for product part number Plus


19 /5

30 / 8

65 /17

96 /25

144 / 38

16

25

54

80

120

4 /50

3 / 35

10.8

16.1

Max. Back Pressure (Bar@50Hz/PSI @60Hz)

10 / 120

Stroke Frequency Max. (SPM) @ 50/60 Hz Capacity / Stroke Max. (cm3)

122 / 144 2.1

3.4

7.3

Accuracy

Better than + 3%


2 Meters / (6 Ft)

Suction / Discharge Connection

G5/8” ( 1/2” NPT)

Power Supply

230 V, 50 Hz / 115 V, 60 Hz

Current (mA) 115/230 VAC

0.95 @ 50 Hz / 1.44 @ 60 Hz

Max. Power Input (W) 115/230 VAC

90

Enclosure

IP55

Max. Ambient Temp.

40°C (104°F)

Insulation Class

F


Dry contact 24 V, 3 Amps AC/DC or 240 V, 3 Amps AC/DC 0/4-20 mA or 20-4/0 mA (E60 & E60Plus) Max. Impendance 50 Ohms

mA Input Pulse Input / Max. Pulse Frequency

G 1 1/4” ( 1/2” NPT)

Min. pulse length 15msec = 1 stroke; Maz. pulse is 122 pulses per minute (@ 50 Hz) / 146 pulses per minute (@ 60 Hz) = continuous running

Stroke Signal Ouput


Weight

9 Kgs (20 Lbs)

Dimensions

8.6 Kgs/19 lbs

L 330 mm x W 138 mm x H 371 mm ( 13” x 5 7/16” x 14 5/8)


Materials of Construction Pump Head: PP (Standard), PVDF, Stainless Steel, PVC Diaphragm: PTFE Composite O-Ring: Viton® (Standard), EPDM, Isolast® Balls: Ceramic (Standard), Stainless Steel, Teflon® Housing/Finish: Thermoplastic Polyester



Wallace & Tiernan, Chem-Ad, and PM Kit are trademarks of Siemens, its subsidiaries or affiliates. Isolast is a trademark of Trelleborg AB. Viton and Teflon are trademarks of Dupont Perfomance Elastomers LLC. NEMA is a trademark of the National Electrical Manufacturers Assosication. The information provided in this literature contains merely general descriptions or characteristics of performance which in actual case of use do not always apply as described or which may change as a result of further development of the products. An obligation to provide the respective characteristics shall only exist if expressly agreed in the terms of the contract.


Chem-Ad Series A Metering Pump - Mequipco

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