Class A Training Manual - Ohio EPA

Class A Manual. Ohio Environmental ProtecƟon Agency. IntroducƟon — Page 1. Introduction. The main focus of this training document is to assist you in ...

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Class A Training Manual For the Ohio Wastewater Treatment CerƟficaƟon Exam

Division of Surface Water Compliance Assistance Unit March 2015

Class A Manual

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Table of Contents i IntroducƟon i Basic Treatment Units i Controlling the Units i Maintenance i RegulaƟons i How do I

Ohio Environmental ProtecƟon Agency

Table of Contents

IntroducƟon

Class A Manual

Introduction 

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IntroducƟon — Page 1

IntroducƟon

Class A Manual

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IntroducƟon — Page 2

IntroducƟon

Class A Manual

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IntroducƟon — Page 3

Basic Treatment Units

Class A Manual

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Preliminary

Secondary

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Basic Treatment Units — Page 1

Basic Treatment Units

Class A Manual

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Clarifier

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Basic Treatment Units — Page 2

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 3

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 4

Basic Treatment Units

Class A Manual

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Preliminary Stage

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Basic Treatment Units — Page 5

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 6

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Basic Treatment Units — Page 7

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 8

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Class A Manual

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Basic Treatment Units — Page 9

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Class A Manual

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Clarifier

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Basic Treatment Units — Page 10

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 11

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 12

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 13

Basic Treatment Units

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Basic Treatment Units — Page 14

Basic Treatment Units

Class A Manual

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TerƟary Stage

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Basic Treatment Units — Page 20

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Basic Treatment Units

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Basic Treatment Units — Page 22

Basic Treatment Units

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Basic Treatment Units — Page 23

Basic Treatment Units

Class A Manual

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Basic Treatment Units — Page 24

Controlling the Units

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Controlling the Units — Page 1

Controlling the Units

Class A Manual

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Controlling the Units — Page 2

Controlling the Units

Class A Manual

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Controlling the Units — Page 3

Controlling the Units

Class A Manual

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Class A Manual

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Controlling the Units — Page 5

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Class A Manual

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Controlling the Units — Page 6

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Class A Manual

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Controlling the Units — Page 7

Controlling the Units

Class A Manual

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Class A Manual

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Controlling the Units — Page 9

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Class A Manual

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Controlling the Units — Page 10

Controlling the Units

Class A Manual

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Controlling the Units — Page 11

Controlling the Units

Class A Manual

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Controlling the Units — Page 12

Controlling the Units

Class A Manual

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Class A Manual

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Class A Manual

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Class A Manual

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Controlling the Units — Page 17

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Class A Manual

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Class A Manual

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Controlling the Units — Page 19

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Class A Manual

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Controlling the Units — Page 20

Controlling the Units

Class A Manual

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Controlling the Units — Page 21

Controlling the Units

Class A Manual

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Class A Manual

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Controlling the Units — Page 24

Controlling the Units

Class A Manual

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Controlling the Units — Page 25

Controlling the Units

Class A Manual

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Controlling the Units — Page 26

Controlling the Units

Class A Manual

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Controlling the Units — Page 27

Controlling the Units

Class A Manual

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Controlling the Units — Page 28

Controlling the Units

Class A Manual

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Controlling the Units — Page 29

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 1:

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Controlling the Units — Page 30

Controlling the Units

Class A Manual

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Figure 1: failure in aera on tank

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Aera on Effluent

Clarifier Effluent



Ammonia

Ammonia



< 1 mg/L

> 1 mg/ L

 

Figure 2: failure in clarifier

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Ohio Environmental Protec on Agency

Controlling the Units — Page 31

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 3:

Aeration Effluent: Water Temperature < 10 C 

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hio Environmental Protec on Agency

Controlling the Units — Page 32

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 4

Clarifier: Solids breaking down in clarifier (ammonia re-release)

%DFWHULDOFHOOVDUHPDGHIURPFDUERQDQGQLWURJHQ:KHQDHURELFEDFWHULDDUHLQDQHQYLURQPHQW ZLWKRXWR[\JHQIRUDQH[WHQGHGSHULRGRIWLPHWKHEDFWHULDGLHDQGEUHDNDSDUW O\VH :KHQEDFWH ULDO\VHWKH\UHOHDVHDPPRQLDQLWURJHQEDFNLQWRWKHZDWHUFROXPQ,I\RXPHDVXUHKLJKHUDPPR QLDLQWKHFODULILHUHIIOXHQWWKDQWKHDHUDWLRQWDQNHIIOXHQWWKHEDFWHULDDUHOLNHO\EUHDNLQJGRZQLQ WKHFODULILHU'HDGEDFWHULDW\SLFDOO\WXUQEODFNLQFRORUWKHUHIRUHH[DPLQHWKHFODULILHUVOXGJHEODQ NHWIRUVRXUFHVRIGHFD\LQJEDFWHULD  Possible Source: Scum Baffle %LRORJLFDOIRDPFDQEHJHQHUDWHGLQWKHDHUDWLRQWDQN7KHVH EXR\DQWEDFWHULDZLOOPLJUDWHWRWKHFODULILHUDQGDFFXPXODWHEH KLQGWKHFODULILHUVFXPEDIIOH(YHQWXDOO\WKLVELRORJLFDOIRDPEH JLQVWRO\VHDQGUHOHDVHDPPRQLDQLWURJHQIURPWKHEDFWHULDO FHOOV6LQFHWKHFODULILHULVQRWGHVLJQHGWRUHPRYHDPPRQLDLW SDVVHVWKURXJKWKHFODULILHUWRWKHSODQWHIIOXHQW 6ROXWLRQ&OHDQWKHVFXPEDIIOHDUHD  Possible Source: Clarifier Surface ,IELRORJLFDOIRDPJHQHUDWLRQLVH[FHVVLYHLQWKHDHUDWLRQWDQN IRDPZLOOHYHQWXDOO\RYHUORDGWKHVFXPEDIIOHDQGPLJUDWHWR FRYHUWKHHQWLUHFODULILHUVXUIDFH%URZQFRORUHGIRDPLVW\SLFDO O\DVVRFLDWHGZLWKKDYLQJPRUHELRPDVVLQWKHDHUDWLRQWDQN WKDQQHFHVVDU\IRUWKHLQIOXHQWZDVWHORDG ORZ)0UDWLR  6ROXWLRQ6HH³+RZGR,HOLPLQDWHWKHELRORJLFDOIRDPRQ WKHDHUDWLRQWDQN"´  Possible Source: Clarifier Sludge Blanket $VWKHFODULILHUVOXGJHEODQNHWLQFUHDVHVLQGHSWKLWEHFRPHV PRUHOLNHO\IRUELRPDVVWRO\VHDQGUHOHDVHDPPRQLDLQWKH VOXGJHEODQNHW6LQFHDPPRQLDLVVROXEOHLWZLOOUHOHDVHLQWRWKH ZDWHUFROXPQDQGSDVVWKURXJKWKHFODULILHUWRWKHHIIOXHQW$ GDUNRUEODFNOD\HULQWKHVOXGJHEODQNHWLVDYLVXDOVLJQRISR WHQWLDODPPRQLDUHOHDVH 6ROXWLRQ6HH³+RZGR,GHWHUPLQHLIDPPRQLDLVEHLQJUH OHDVHGLQWKHEODQNHW"´ Ohio Environmental Protec on Agency

Controlling the Units — Page 33

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 5

Aeration Effluent: total alkalinity <100 mg/L

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Controlling the Units — Page 34

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 6:

Aeration: Decrease heat loss of aeration tank

7RSUHYHQWKHDWORVVPDWFKWKHDPRXQWRIDHUDWLRQDSSOLHGWRWKHZDVWHORDGEHLQJUHFHLYHG Reduce Heat Loss: Aeration Tank Capacity 6\VWHPVWKDWDUHVXEMHFWWR VHDVRQDOIORZYDULDWLRQV LH FDPSJURXQGVVFKRROVRQ EUHDN FRXOGH[SHULHQFHVLJ QLILFDQWGHFUHDVHVRILQIOXHQW RUJDQLFORDGLQJVGXULQJWKH FROGHUZLQWHUVHDVRQ,I LQIOXHQWORDGLQJVGHFUHDVH RQHRSWLRQLVWRUHPRYHDQ DHUDWLRQWDQNIURPVHUYLFHLI WKHV\VWHPLVGHVLJQHGZLWKWKLVIOH[LELOLW\ '21¶7$'''2*)22'72,1&5($6(25*$1,&/2$',1*²VSHQGLQJPRQH\WRSXUFKDVLQJIRRGWR IHHGEDFWHULDDQGWKHQSD\LQJWRUHPRYHLWIURPWKHZDVWHVWUHDPLVLOORJLFDO 6ROXWLRQ6HH³+RZGR,GHWHUPLQHKRZPXFKDHUDWLRQFDSDFLW\LVUHTXLUHG"´

Reduce Heat Loss: Timers $SSO\LQJPRUHDHUDWLRQWKDQQHFHVVDU\RYHUH[SRVHVWKH ZDUPHUDHUDWLRQWDQNFRQWHQWVWRWKHFROGHUDPELHQWDLUWHP SHUDWXUHDQGXVHVPRUHHOHFWULFLW\WKDQQHHGHG5HGXFHDHUD WLRQWLPLQJF\FOHVWRSUHYHQWRYHUH[SRVXUH &DXWLRQ$LUOLIW

UHWXUQV\VWHPV 5$6 DUHFRQWUROOHGE\DHUDWLRQ³RQ´F\FOHV  &RQVLGHU   Reduce Heat Loss: Covers :KHQFROGHUDPELHQWDLUFRPHVLQFRQWDFWZLWKWKHZDUPHU DHUDWLRQWDQNFRQWHQWVWKHKHDWIURPWKHDHUDWLRQWDQN ZDWHULVORVWWRWKHDWPRVSKHUH 6ROXWLRQ3UHYHQWKHDWORVVE\FRYHULQJWKHDHUDWLRQWDQN ZLWKDQLQVXODWLQJWDUSRUVRPHRWKHUW\SHRILQVXODWLQJPD WHULDO,QH[WUHPHFROGVLWXDWLRQVDOVRSURWHFWH[SRVXUH DUHDVXSVWUHDPRIWKHDHUDWLRQWDQN LHIORZ(4EDVLQ  Ohio Environmental Protec on Agency

Controlling the Units — Page 35

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 7:

Aeration Effluent: Dissolved Oxygen (D0) < 2 mg/L

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Controlling the Units — Page 36

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 8:

Aeration: Increase alkalinity in aeration tank to >100 mg/L

0HDVXUHWKHWRWDODONDOLQLW\RIWKHDHUDWLRQWDQNHIIOXHQW Field Measurement –“prevention” method 7KHQLWULI\LQJEDFWHULDUHTXLUHPRUHWKDQVHYHQWLPHVWKH DONDOLQLW\IRUHDFKPJ/RIDPPRQLDQLWURJHQFRQYHUWHGWR QLWUDWH7KXVDONDOLQLW\FRQFHQWUDWLRQVFDQFKDQJHUDWKHU TXLFNO\DQGDGMXVWPHQWVQHHGWREHPDGHZLWKRXWGHOD\ 8VHDVLPSOHWLWUDWLRQPHWKRGWRHVWLPDWHWKHWRWDODONDOLQLW\ RQVLWH,WLVPRUHLPSRUWDQWWRPHDVXUHWKHWRWDODONDOLQLW\ LQWKHILHOGVRDGMXVWPHQWVFDQEHPDGHLPPHGLDWHO\

Field Measurement – “post-mortem” method :KHQWRWDODONDOLQLW\GURSVWRPJ/WKHELRORJLFDO HQYLURQPHQWLVQHDULQJD³FOLII´:KHQWKHDONDOLQLW\LV FRQVXPHGE\WKHQLWULI\LQJEDFWHULDWKHS+FDQTXLFNO\ GURSRIIWKH³FOLII´6LQFHQLWULI\LQJEDFWHULDFDQQRWIXQF WLRQDWWKHVHORZHUS+HQYLURQPHQWVFRQYHUVLRQLVLQKLE LWHGDQGDPPRQLDFRQFHQWUDWLRQZLOOLQFUHDVH0RQLWRU LQJWRWDODONDOLQLW\DOORZVWLPHWRFRUUHFWWKHVLWXDWLRQ PRQLWRULQJS+LQIRUPV\RXZKHQLWLVWRRODWH$HUDWLRQ WDQNHQYLURQPHQWVVKRXOGQRWGURSEHORZS+XQLWV  Solution: Supplement Alkalinity ,IWKHGHPDQGIRUDONDOLQLW\LVJUHDWHUWKDQZKDWLVDYDLODEOH VXSSOHPHQWZLWKVRGLXPELFDUERQDWH ,IWKHLQIOXHQWDPPRQLDORDGLVH[FHVVLYHRULIWKHQDWXUDO DONDOLQLW\LVLQVXIILFLHQWDVWURQJHUVRXUFHRIDONDOLQLW\WKDQ VRGLXPELFDUERQDWHPD\EHUHTXLUHG  

Ohio Environmental Protec on Agency

Controlling the Units — Page 37

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 9:

Aeration Effluent: Centrifuge Spin < 4%

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Controlling the Units — Page 38

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 10

Aeration: Increase air supply in aeration tank

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Diagnosis $VQDSVKRWSLFWXUHRIWKH'2 JUDEVDPSOH LQWKHDHUDWLRQWDQNLVQRW FRQFOXVLYHHYLGHQFHWKDWDHUDWLRQLVVXIILFLHQW6HYHUDOPHDVXUHPHQWVDW GLIIHUHQWWLPHVDQGGD\VRIWKHZHHNZLOOSURYLGHDFOHDUHUSLFWXUH$ GDWDORJJLQJPHWHUUHYHDOVDOOSHDNVDQGYDOOH\VRIGLVVROYHGR[\JHQ 6HH³+RZGR,PHDVXUHWKH'2LQWKHDHUDWLRQWDQN"´  Operational Issue: Timers $HUDWLRQWDQNEORZHUVDUHW\SLFDOO\FRQWUROOHGE\DWLPHU,QFUHDVLQJWKH DHUDWLRQWLPHFDQEHDFKLHYHGE\HLWKHULQFUHDVLQJWKHIUHTXHQF\RIF\ FOHVDQGRUWKHGXUDWLRQRIHDFKF\FOH6HOHFWDWLPHUZLWKPRUHWLPHU VHWWLQJRSWLRQVIRUPRUHIOH[LELOLW\ 6HH³+RZGR,GHWHUPLQHKRZPXFKDHUDWLRQWLPHLVUHTXLUHG"´   Mechanical Issue: Blowers/Motors/Diffusers 0HFKDQLFDOHTXLSPHQWORVHVHIILFLHQF\RYHUWLPH,QDGGLWLRQLQIOXHQW RUJDQLFORDGLQJVW\SLFDOO\LQFUHDVHRYHUWLPH(LWKHURIWKHVHVLWXDWLRQV FDQOHDGWRLQVXIILFLHQWDHUDWLRQEHLQJDSSOLHGWRWKHDHUDWLRQWDQN  ,WHPVWRHYDOXDWH &ORJJHGYDOYHVSLSHVGLIIXVHUV ,QDGHTXDWHPL[LQJFDQEHFDXVHGE\ 

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Ohio Environmental Protec on Agency

Controlling the Units — Page 39

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 11

System Loading Rate: Loading greater than design

'HWHUPLQHLIWKHLQIOXHQWRUJDQLFORDGLQJLVJUHDWHUWKDQGHVLJQORDGLQJRIWKHWUHDWPHQWV\VWHP 7RGHWHUPLQHWKHLQIOXHQWORDGLQJUDWHFROOHFWWKHIROORZLQJGDWDDYHUDJHLQIOXHQWIORZDQGDYHU DJHLQIOXHQW%2' 7RFDOFXODWHLQIOXHQWORDGLQJ (Influent flow, MGD) x (influent BOD, mg/L) x 8.34 = pounds BOD/day Example:

Influent Flow = 15,000 gpd = 0.015 Million Gallons/day Influent BOD = 200 mg/L

Actual Pounds of BOD/day = (0.015 MGD) x (200 mg/L) x (8.34) = 25 lbs BOD/day

'HWHUPLQHLIWKHLQIOXHQWORDGLQJUDWHLVJUHDWHUWKDQWKHGHVLJQORDGLQJUDWHRIWKHWUHDWPHQWV\V WHP2UJDQLFORDGLQJUDWHVDUHFDOFXODWHGLQSRXQGVGD\IWRIDHUDWLRQFDSDFLW\2QFH\RX KDYHFDOFXODWHGWKHDFWXDOSRXQGVRI%2'SHUGD\EHLQJDGGHGWRWKHDHUDWLRQWDQN\RXRQO\QHHG WRGLYLGHWKLVYDOXHE\WKHIWRIDHUDWLRQWDQNFDSDFLW\)RUH[DPSOH Aeration Tank Dimensions: 12 ft. length, 6 ft. width, and 9 ft. water depth Aeration Tank, ft3 = (12’) x (6’) x (9’) = 648 ft3 Aeration Tank 1,000 ft3 = 648 ft3/ 1,000 ft3 = 0.648 / 1,000 ft3 aeration capacity Organic Loading Rate = 25 lbs BOD per day / 0.648 (1,000 ft3) = 38 lbs/d/1,000 ft3

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Controlling the Units — Page 40

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 12

Aeration: Increase biomass in aeration tank

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Controlling the Units — Page 41

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 13

Aeration: Evaluate for possible toxicity issues.

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Controlling the Units — Page 42

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 14

Capacity: Increase capacity or decrease loading to aeration system

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Controlling the Units — Page 43

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 15

Aeration Effluent: Settleometer Analysis < 80% in 5 minutes

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Separa on Acceptable

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<80 % in 5 minutes

>80 % in 5 minutes

Ohio Environmental Protec on Agency

Controlling the Units — Page 44

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 16

Aeration Effluent: Centrifuge Spin > 4%

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Controlling the Units — Page 45

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 17

Aeration or Clarifier: Brown foam on surface

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Controlling the Units — Page 46

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 18

Aeration: Too much biomass in system, increase wasting rate

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Controlling the Units — Page 47

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 19

Aeration: Dissolved oxygen < 1 mg/L for extended period of time

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Controlling the Units — Page 48

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 20

Aeration: Low F/M ratio, increase wasting rate

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Controlling the Units — Page 49

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 21

Aeration: Evaluate influent/internal side streams for septic sources

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Controlling the Units — Page 50

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 22

Aeration: Increase air supply to match organic loading

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Aeration Tank Dissolved Oxygen , mg/L 8.0

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Controlling the Units — Page 51

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 23

Clarifier Effluent: Biomass observed leaving the clarifier

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Controlling the Units — Page 52

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 24

Compliance

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Controlling the Units — Page 53

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 25

Clarifier: Sludge blanket < 30% of clarifier water depth

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Controlling the Units — Page 54

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 26

Clarifier: Return Activated Sludge rate

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Controlling the Units — Page 55

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 27

Clarifier: Hydraulic issues in clarifier.

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Controlling the Units — Page 56

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 28

Clarifier: Adjust return activated sludge (RAS) rate.

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Controlling the Units — Page 57

Controlling the Units

Class A Manual

Activated Sludge Process Control and Troubleshooting Chart Box # 29

Clarifier: SOR or SLR in excess of clarifier design capacity

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Controlling the Units — Page 58

Controlling the Units

Class A Manual

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Controlling the Units — Page 59

Controlling the Units

Class A Manual

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Controlling the Units — Page 60

Controlling the Units

Class A Manual

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Controlling the Units — Page 61

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Class A Manual

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Controlling the Units — Page 62

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Class A Manual

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Controlling the Units — Page 63

Controlling the Units

Class A Manual

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Controlling the Units — Page 64

Controlling the Units

Class A Manual

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Controlling the Units — Page 65

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Class A Manual

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Controlling the Units — Page 66

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Class A Manual

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Controlling the Units — Page 67

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Class A Manual

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Controlling the Units — Page 68

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Class A Manual

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Controlling the Units — Page 69

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Class A Manual

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Controlling the Units — Page 70

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Controlling the Units — Page 78

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Class A Manual

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Controlling the Units — Page 79

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Maintenance — Page 4

Maintenance

Class A Manual

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Maintenance

Class A Manual

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Maintenance — Page 6

Maintenance

Class A Manual

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Maintenance

Class A Manual

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Maintenance — Page 8

Maintenance

Class A Manual

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Maintenance

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Maintenance

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Maintenance — Page 11

Maintenance

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Maintenance — Page 12

Maintenance

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Maintenance — Page 13

Maintenance

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Maintenance — Page 14

Maintenance

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Maintenance

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Maintenance — Page 17

Maintenance

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Maintenance — Page 18

Maintenance

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I measure ammonia in the clarifier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³VSOLW VDPSOLQJ´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hio Environmental ProtecƟon Agency

How do I — Page 2

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I measure ammonia in the aeration tank? 7KHGLIIHUHQFHEHWZHHQPHDVXULQJDPPRQLDLQWKHDHUDWLRQWDQNDQGLQWKHFODULILHULVWKDWWKHVXV SHQGHGVROLGVFRQFHQWUDWLRQLQWKHDHUDWLRQWDQNZLOOLQYDOLGDWHWKHUHVXOWV8VHWKHFHQWULIXJHWR TXLFNO\VHSDUDWHWKHVXVSHQGHGVROLGVDQGREWDLQDVXIILFLHQWVDPSOHIRUDPPRQLDDQDO\VLV Collect a sample from the aeration tank effluent.)LOOWZRFHQWULIXJHWXEHVWRWKHPDUN DQGVSLQWKHVDPSOHIRUWZRPLQXWHV$IWHUFHQWULIXJLQJWKHFOHDUOLTXLGRQWRSZLOOEHRIVXIILFLHQW YROXPHWRDQDO\]HIRUDPPRQLD                $QRWKHUPHWKRGLVWRGUDZDVDPSOHIRUDPPRQLDDQDO \VLVIURPWKHVXSHUQDWDQWRIDVHWWOHRPHWHUDQDO\VLVDI WHULWKDVKDGWLPHWRDOORZIRUEDFWHULDVHSDUDWLRQIURP WKHFOHDUZDWHU&ROOHFWDIUHVKVDPSOHIURPWKHDHUD WLRQWDQNEXWGRQ¶WDOORZWKHVHWWOHRPHWHUWRVLWIRU PRUHWKDQDIHZPLQXWHVEHIRUHDVDPSOHLVFROOHFWHG IRUDQDO\VLV 2QFHDFOHDUVDPSOHRIWKHDHUDWLRQWDQNHIIOXHQWLVFRO OHFWHGDQDO\]HZLWKWKHVDPHDPPRQLDWHVWPHWKRGROR J\\RXXVHIRUSURFHVVFRQWURO

Ohio Environmental ProtecƟon Agency

How do I — Page 3

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I eliminate the biological foam on the aeration tank? $VWKHGLVVROYHGDQGVXVSHQGHGSROOXWDQWVFRQWLQXHWRIORZLQWRWKHDHUDWLRQWDQNPRUHEDFWHULDDUH JHQHUDWHG,IH[FHVVEDFWHULDDUHQRWUHPRYHGRU³ZDVWHG´IURPWKH6HFRQGDU\6WDJHWKHEDFWHULD FRQFHQWUDWLRQLQFUHDVHVWRDSRLQWZKHUHFRPSHWLWLRQIRUWKHLQFRPLQJ³IRRG´EHFRPHVH[WUHPH 7KHUHDUHFHUWDLQEDFWHULDZKLFKFDQQDWXUDOO\RXWFRPSHWHIRUWKHIRRGVRXUFHZKHQWKHIRRGEH FRPHVPRUHVFDUFH7KHVHW\SHVRIEDFWHULDDUHDOVRNQRZQWRJHQHUDWHDEURZQIRDPRQWKHDHUD WLRQWDQN¶VVXUIDFH7KLV³VWDUYHGJURZWK´FRQGLWLRQLVFRPPRQO\UHIHUUHGWRDVDORZ)0UDWLRHQYL URQPHQW ORZIRRGWRPLFURRUJDQLVPUDWLR $ORZ)0UDWLRLQWKHDHUDWLRQWDQNFDQSURPRWHELR ORJLFDOIRDPZKLFKPD\PLJUDWHWRWKHFODULILHUVXUIDFH7RSUHYHQWWKLVORZ)0UDWLRLQWKHDHUDWLRQ WDQNDQRSHUDWRUPXVWHLWKHULQFUHDVHWKHIRRG LQIOXHQWF%2' FRPLQJLQWRWKHDHUDWLRQWDQNRUGH FUHDVHWKHR[LGDWLYHSUHVVXUHZLWKLQWKHDHUDWLRQWDQN 2SHUDWRUVKDYHOLWWOHFRQWURORIWKHRUJDQLFORDGFRPLQJLQWRWKHWUHDWPHQWV\VWHP+RZHYHURSHUD WRUVKDYHVHYHUDOPHWKRGVWRFRQWUROWKH³R[LGDWLYHSUHVVXUH´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³SUHVVXUH´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hio Environmental ProtecƟon Agency

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I determine if ammonia is being released in the clarifier blanket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¶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hio Environmental ProtecƟon Agency

How do I — Page 5

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I measure total alkalinity in the aeration tank? Collect a sample from the aeration tank effluent.)LOOWZRFHQWULIXJHWXEHVWRWKHPDUN DQGVSLQWKHVDPSOHIRUWZRPLQXWHV7KHFOHDUOLTXLGOHIWRQWRSDIWHUFHQWULIXJLQJLVRIVXIILFLHQW YROXPHWRDQDO\]HXVLQJPRVWILHOGWHVWNLWV ,WLVUHFRPPHQGHGWKDW\RXGRQRWXVH³WHVWVWULSV´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

Ohio Environmental ProtecƟon Agency

How do I — Page 6

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I determine how much aeration capacity is required? 7KHWUHDWPHQWV\VWHPLVGHVLJQHGIRUDQLQIOXHQWF%2'FRQFHQWUDWLRQDQGDYHUDJHGDLO\IORZUDWH 7KHWRWDORUJDQLFORDGLQJWRWKHV\VWHPLVDIXQFWLRQRIERWKRIWKHVHYDOXHV,ILQIOXHQWF%2'FRQ FHQWUDWLRQVUHPDLQWKHVDPHEXWWKHLQIOXHQWIORZVGHFUHDVHWKHQOHVVDHUDWLRQRU³R[LGDWLYHSUHV VXUH´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How do I — Page 7

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I determine how much sludge to waste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³FDOFXODWH´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hio Environmental ProtecƟon Agency

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

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AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I interpret the clarifier core sampler results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

Ohio Environmental ProtecƟon Agency

How do I — Page 15

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I determine the correct RAS pumping rate? 7KHWDUJHW5$6SXPSLQJUDWHFDQEHGHWHUPLQHGZLWKWKHUHVXOWVRIWKHVHWWOHRPHWHUWHVWDQGWKH FHQWULIXJHWHVW7RILQGWKHWDUJHW5$6UDWHILUVWSUHSDUHDVHWWOHRPHWHUWHVWZLWKDHUDWLRQWDQNHI IOXHQWDQGUHFRUGWKHVHWWOHGVOXGJHYROXPHHYHU\PLQXWHVIRUPLQXWHVLIWKHPL[HGOLTXRUVHW WOHVZHOORUHYHU\PLQXWHVIRUWRPLQXWHVLIWKHVHWWOHRPHWHUVHWWOHVVORZO\:KLOHWKHVHW WOHRPHWHUWHVWFRQWLQXHVSUHSDUHWKHFHQWULIXJHWHVWZLWKPXOWLSOHVDPSOHVIURPWKHDHUDWLRQWDQN HIIOXHQWDQGWKH5$6EHLQJUHWXUQHGWRWKHDHUDWLRQWDQN$YHUDJHWKHUHVXOWVIURPHDFKVDPSOH ORFDWLRQ  2QFHWKHWHVWGDWDLVFRPSOHWHGVHWXSDWDEOHWRDQDO\]HWKHGDWD,QWKHILUVWOLQH 7LPH  WKH VHWWOHRPHWHUWHVWMXVWEHJLQVDQGWKH6HWWOHG6OXGJH6SLQLVWKHDHUDWLRQWDQNVSLQ7KHFDOFXODWLRQ FROXPQGLYLGHVWKHDHUDWLRQWDQNVSLQE\WKH6HWWOHGVOXGJHYROXPHSHUFHQWDJH DVDGHFLPDO 2QFH WKHWDEOHLVFRPSOHWHFRPSDUHWKHWKHRUHWLFDOVHWWOHGVOXGJHVSLQWRWKHDFWXDO5$6FHQWULIXJHVSLQ TheoreƟcal CalculaƟon )RULQVWDQFHLIWKHDFWXDO5$6VSLQLV SeƩled Sludge SeƩle Sludge Time Volume Per- SeƩled Sludge WKHQWKHVROLGVUHWHQWLRQWLPHLQ centage Spin WKHFODULILHULVMXVWRYHUPLQXWHV %XWWKHVOXGJHGRHVQRWVWRSVHWWOLQJ XQWLODERXWPLQXWHVLQGLFDWHGE\ 0 100 3.2 3.2 / 1.00 = 3.2 YHU\OLWWOHVHWWOLQJLQWKHWLPHLQWHUYDO 'HWHUPLQHWKHWDUJHW5$6UDWHZLWK VHWWOHRPHWHUDQGFHQWULIXJHE\ILQG LQJZKHUHWKHVHWWOHRPHWHUEHJLQVWR ³IODWWHQRXW´,QWKHH[DPSOHWKDW ZRXOGEHEHWZHHQDQGPLQXWHV ZLWKDWKHRUHWLFDOVHWWOHGVOXGJHVSLQ EHWZHHQDQG&KRRVLQJ IRUWKHWDUJHW5$6VSLQDGMXVWWKH WHOHVFRSLQJYDOYHXSZDUGXQWLOWKH 5$6VSLQUHDFKHVWKHGHVLUHGFRQFHQ WUDWLRQ,IWKHDFWXDO5$6VSLQZRXOG KDYHEHHQWKHQWKHWHOHVFRSLQJ YDOYHZRXOGKDYHWREHORZHUHGWR LQFUHDVHWKH5$6UDWHWRWKHGHVLUHG VSLQ

Ohio Environmental ProtecƟon Agency

5

78

4.1

3.2 / 0.78 = 4.1

10

64

5.0

3.2 / 0.64= 5.0

15

51

6.3

3.2 / 0.51 = 6.3

20

42

7.6

3.2 / 0.42 = 7.6

25

39

8.2

3.2 / 0.39 = 8.3

30

38

8.4

3.2 / 0.38 = 8.4

35

37

8.6

3.2 / 0.37= 8.6

40

37

8.6

3.2 / 0.37= 8.6

45

36

8.9

3.2 / 0.36 = 8.9

How do I — Page 16

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I correct a flow splitting issue into a clarifier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

Random Flow Spli er: No weirs, no flow control.

Proper Flow Spli er: Overflow weirs of equal length. Ohio Environmental ProtecƟon Agency

How do I — Page 17

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I eliminate a density current within a clarifier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³KLW´WKH EDIIOHDQGDUHUHGLUHFWHGEDFNLQWRWKHLQIOXHQW IORZ7KLVUHERXQGHIIHFWZLOOKHOSWRGLVUXSWFXU UHQWVZKLFKFDQSHUVLVWWKURXJKWKHOHQJWKRIWKH FODULILHUDQGFDUU\VROLGVWRWKHHIIOXHQWZHLU ,QVWDOOLQJDPLGWDQNEDIIOHVLVDOLWWOHWULFNLHU 7KHUHLVXVXDOO\QRWKLQJIRUDPLGWDQNEDIIOHWR EHDQFKRUHGXSRQWKHEDIIOHZLOOQHHGWREH IL[HGWRWKHVLGHZDOOVRIWKHFODULILHU7\SLFDOO\ PHWDODQJOHLVDWWDFKHGWRWKHFODULILHUVLGHZDOOV DQGZRRGERDUGVRUSODVWLFVKHHWVDUHWKHQ EROWHGWRWKHDQJOH&DUHPXVWEHJLYHQWR NHHSWKHWRSRIWKHEDIIOHEHORZWKHZDWHUVXU IDFHVRWKDWVFXPDQGRWKHUIORDWDEOHVDUHQRW WUDSSHGRQWKH³ZURQJVLGHRIWKHVNLPPHU   Ohio Environmental ProtecƟon Agency

How do I — Page 18

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I correct effluent weirs which are causing solids loss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

 

Ohio Environmental ProtecƟon Agency

How do I — Page 19

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I calculate the SOR in the clarifier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ft x 15 ft = 90 ft2  ,IWKHGHVLJQSHDNIORZWRWKHFODULILHULV40,000 gallons per dayWKHQ  SOR 

=

40,000 gpd 90 ft

2

= 444 gpd/ft2

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Ohio Environmental ProtecƟon Agency

How do I — Page 20

AcƟvated Sludge Process Control and TroubleshooƟng

Class A Manual

How do I calculate the solids loading rate in the clarifier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ft x 15 ft = 90 ft2 7KHGHVLJQPDVVLQWRWKHFODULILHUFDQEHFDOFXODWHGE\PXOWLSO\LQJWKHPL[HGOLTXRUVXVSHQGHGVROLGV FRQFHQWUDWLRQE\GHVLJQSHDNLQIOXHQWIORZUDWHSOXVWKHSHDNGHVLJQUHWXUQVOXGJHIORZUDWHDQG WKHQPXOWLSO\LQJE\WKHFRQYHUVLRQIDFWRURI  )RUH[DPSOH 

0/66 PJ/



&ODULILHU,QIOXHQW)ORZ 0*'



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lb/d of solids

SLR

=

=



3000 mg/L MLSS x 0.080 MGD x 8.34 = 2002 lb/d 2002 lb 90 Ō

2

= 22.2 lbs/d/ ft2

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Ohio Environmental ProtecƟon Agency

How do I — Page 21