Class A Training Manual For the Ohio Wastewater Treatment CerƟficaƟon Exam
Division of Surface Water Compliance Assistance Unit March 2015
Class A Manual
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Table of Contents i IntroducƟon i Basic Treatment Units i Controlling the Units i Maintenance i RegulaƟons i How do I
Ohio Environmental ProtecƟon Agency
Table of Contents
IntroducƟon
Class A Manual
Introduction
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IntroducƟon — Page 1
IntroducƟon
Class A Manual
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IntroducƟon — Page 2
IntroducƟon
Class A Manual
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IntroducƟon — Page 3
Basic Treatment Units
Class A Manual
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Preliminary
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Solids Handling
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Basic Treatment Units — Page 1
Basic Treatment Units
Class A Manual
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AeraƟon
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Basic Treatment Units — Page 2
Basic Treatment Units
Class A Manual
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Ohio Environmental ProtecƟon Agency
Basic Treatment Units — Page 3
Basic Treatment Units
Class A Manual
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Basic Treatment Units — Page 4
Basic Treatment Units
Class A Manual
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Preliminary Stage
Flow EqualizaƟon
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Basic Treatment Units — Page 5
Basic Treatment Units
Class A Manual
Preliminary Stage: Flow Equalization ,QWKHH[DPSOHEHORZWKHFKDUWLQGLFDWHVWKHWRWDOJDOORQVUHFHLYHGDWDSDFNDJHSODQWRQDQKRXU O\EDVLV)ORZVDUHWKHORZHVWDWQLJKWZKHQIHZHUXVHUVDUHFRQWULEXWLQJWRWKHIORZ$VWKHGD\ FRQWLQXHVSHDNIORZVDUHUHDFKHGDWDPSPDQGSP
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Basic Treatment Units — Page 6
Basic Treatment Units
Class A Manual
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Preliminary Stage
Flow EqualizaƟon
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Flow EqualizaƟon
Basic Treatment Units — Page 7
Basic Treatment Units
Class A Manual
Preliminary Stage: Flow Equalization 1RWDOOWKHZDVWHHQWHULQJWKHIORZHTXDOL]DWLRQWDQN LVGLVVROYHGRUVXVSHQGHG6HWWDEOHVROLGVZKLFKDUH VROLGVWKDWDUHGHQVHHQRXJKWRVHWWOHRXWZLOOEXLOG XSRQWKHERWWRPRIWKHIORZHTXDOL]DWLRQWDQN7R SUHYHQWDFFXPXODWLRQRIVROLGVWKHIORZHTXDOL]DWLRQ WDQNSURYLGHVPL[LQJWKURXJKGLIIXVHGDHUDWLRQQHDU WKHERWWRPRIWKHIORZ(4WDQN 7KHSULPDU\IXQFWLRQRIWKHDHUDWLRQLQWKHIORZ(4 WDQNLVIRUPL[LQJEXWDVHFRQGDU\EHQHILWLVWR ³IUHVKHQXS´WKHZDVWHZDWHUSULRUWRLWHQWHULQJWKH 6HFRQGDU\6WDJH Summary: Preliminary Stage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¶VFRQ WHQWV Ohio Environmental ProtecƟon Agency
Basic Treatment Units — Page 8
Basic Treatment Units
Class A Manual
Secondary Stage: Aeration 7KHGLVVROYHGDQGVXVSHQGHGSROOXWDQWVHQWHULQJWKH VHFRQGDU\VWDJHZLOOUHTXLUHDGLIIHUHQWSURFHVVWKDQ WKHSK\VLFDOSURFHVVXVHGE\WKHWUDVKWUDS7KHILUVW WUHDWPHQWXQLWLQWKHVHFRQGDU\VWDJHLVWKHDHUDWLRQ WDQN7KHDHUDWLRQWDQNUHOLHVRQDELRORJLFDOSURFHVV WRFRQYHUWGLVVROYHGDQGVXVSHQGHGVROLGVLQWREDFWH ULD
Secondary Stage
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AeraƟon
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Basic Treatment Units — Page 9
Basic Treatment Units
Class A Manual
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Clarifier
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Basic Treatment Units — Page 10
Basic Treatment Units
Class A Manual
Secondary Stage: Clarifier $LUOLIWSXPSVDUHW\SLFDOO\XVHGWRUHWXUQVHWWOHGEDFWHULDLQWKHFODULILHUWRWKHDHUDWLRQWDQN$Q DLUOLIWSXPSLVGHVLJQHGZLWKDSLSHWKDWH[WHQGVQHDUWKHERWWRPRIWKHFODULILHUIORRU$QDLUOLQH LQMHFWVDLUQHDUWKHERWWRPRIWKLVSLSH$VWKHDLULVLQMHFWHGQHDUWKHERWWRPRIWKHUHWXUQVOXGJH SLSHWKHIOXLGLQVLGHWKHSLSHEHFRPHVPRUHEXR\DQWWKDQWKHIOXLGRXWVLGHWKHSLSH7KLVGLIIHU HQFHLQEXR\DQF\FUHDWHVDOLIWLQJRIWKHVHWWOHGVOXGJHEODQNHW%DFWHULDZKLFKKDYHVHWWOHGWR WKHFODULILHUERWWRPQHDUWKHRSHQLQJRIWKHUHWXUQVOXGJHSLSHLVOLIWHGXSDQGUHWXUQHGWRWKH DHUDWLRQWDQN7KLVSURFHVVLVUHIHUUHGWRDVUHWXUQDFWLYDWHGVOXGJHRU5$67KHUHLVD5$6OLQH IRUHDFKKRSSHULQDFODULILHU 7ZRUHWXUQDFWLYDWHG VOXGJHOLQHVUHWXUQLQJ VHWWOHGVOXGJHIURPWKH ERWWRPRIDWZRKRSSHU FODULILHUEDFNWRWKHDHUD WLRQWDQN 7KHFODULILHUDOVRKDVDVXUIDFHVNLPPHUWRUHPRYHDQ\IORDWLQJGHEULV7KHVNLPPHUDQG5$6 SXPSVERWKRSHUDWHRQWKHDLUOLIWSXPSLQJSULQFLSOHV%RWKVNLPPHUDQG5$6DUHSXPSHGEDFN WRWKHDHUDWLRQWDQN7KHVNLPPHUGLVFKDUJHVKRXOGDSSHDUFOHDUDQGWKH5$6SXPSVKRXOGDS SHDUEURZQIURPWKHVHWWOHGDQGFRPSDFWHGVOXGJHLQWKHFODULILHUKRSSHU $VNLPPHUORFDWHGRQ WKHFODULILHUVXUIDFHUH WXUQVIORDWLQJPDWHULDOV EDFNLQWRWKHDHUDWLRQ WDQN
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Basic Treatment Units — Page 11
Basic Treatment Units
Class A Manual
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Basic Treatment Units — Page 12
Basic Treatment Units
Class A Manual
Secondary Stage: Clarifier Weir Baffle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¶VLQIOXHQWVFXPEDI IOH7KHODVWGHYLFHWRSUHYHQWLWOHDYLQJWKHVHF RQGDU\VWDJHLVWKHFODULILHUHIIOXHQWZHLUEDIIOH :KHQWKHJUHDVHKDVPDGHLWWKLVIDULQWRWKHWUHDW PHQWV\VWHPLWZLOOPRVWOLNHO\UHTXLUHWKHRSHUDWRU WRPDQXDOO\VNLPRIIWKHFODULILHUVXUIDFH7KLVZHLU KDVDEDIIOHRQERWKVLGHV 7KLVZHLUEDIIOHSUHYHQWVIORDWLQJPDWHULDOVIURPOHDY LQJWKH6HFRQGDU\6WDJH7KHVRXUFHRIWKHIORDWLQJ PDWHULDOVFDQEHHLWKHUIURPWKHLQIOXHQWWUDVKSODVWLF SDSHU RUIURPEDFWHULDZKLFKKDYHVHWWOHGLQWKHFODUL ILHUEXWKDYH³SRSSHG´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hio Environmental ProtecƟon Agency
Basic Treatment Units — Page 13
Basic Treatment Units
Class A Manual
Summary: Secondary Stage 7KHDHUDWLRQWDQNLVWKHILUVWXQLWLQWKH6HFRQGDU\6WDJH 7KHIXQFWLRQRIWKHDHUDWLRQWDQNLVWRSURYLGHWKHSURSHU ELRORJLFDOHQYLURQPHQWIRUDHURELFEDFWHULDWRFRQVXPHRU FRQYHUWGLVVROYHGDQGVXVSHQGHGSROOXWDQWLQWREDFWHULD $HUDWLRQ,QIOXHQW$HUDWLRQ(IIOXHQW&ODULILHU(IIOXHQW
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Basic Treatment Units — Page 14
Basic Treatment Units
Class A Manual
Tertiary Stage: Filtration 7KHILQDOVWDJHSULRUWRGLVFKDUJLQJWKHZDWHUWRWKHUH FHLYLQJVWUHDPRUODNHSURYLGHVDILQHSROLVKLQJRIWKH ZDWHU:HZLOOUHIHUWRWKLVDVWKH7HUWLDU\6WDJH
TerƟary Stage
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Post Air
Sand FiltraƟon DisinfecƟon
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Basic Treatment Units — Page 15
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Basic Treatment Units — Page 18
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Basic Treatment Units — Page 20
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Basic Treatment Units — Page 21
Basic Treatment Units
Class A Manual
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Basic Treatment Units — Page 22
Basic Treatment Units
Class A Manual
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Basic Treatment Units — Page 23
Basic Treatment Units
Class A Manual
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Basic Treatment Units — Page 24
Controlling the Units
Class A Manual
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Controlling the Units — Page 1
Controlling the Units
Class A Manual
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Controlling the Units — Page 2
Controlling the Units
Class A Manual
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Controlling the Units — Page 3
Controlling the Units
Class A Manual
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Class A Manual
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Controlling the Units — Page 5
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Class A Manual
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Controlling the Units — Page 6
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Class A Manual
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Controlling the Units — Page 7
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Class A Manual
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Class A Manual
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Controlling the Units — Page 9
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Class A Manual
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Controlling the Units — Page 10
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Class A Manual
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Controlling the Units — Page 11
Controlling the Units
Class A Manual
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Controlling the Units — Page 12
Controlling the Units
Class A Manual
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Controlling the Units — Page 13
Controlling the Units
Class A Manual
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Controlling the Units — Page 14
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Class A Manual
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Controlling the Units — Page 15
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Class A Manual
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Controlling the Units — Page 16
Controlling the Units
Class A Manual
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Controlling the Units — Page 17
Controlling the Units
Class A Manual
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Controlling the Units — Page 18
Controlling the Units
Class A Manual
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Controlling the Units — Page 19
Controlling the Units
Class A Manual
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Controlling the Units — Page 20
Controlling the Units
Class A Manual
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Controlling the Units — Page 21
Controlling the Units
Class A Manual
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Class A Manual
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Controlling the Units — Page 24
Controlling the Units
Class A Manual
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Controlling the Units — Page 25
Controlling the Units
Class A Manual
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Controlling the Units — Page 26
Controlling the Units
Class A Manual
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Controlling the Units — Page 27
Controlling the Units
Class A Manual
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Controlling the Units — Page 28
Controlling the Units
Class A Manual
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Controlling the Units — Page 29
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 1:
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Controlling the Units — Page 30
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart
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Figure 1: failure in aera on tank
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Aera on Effluent
Clarifier Effluent
Ammonia
Ammonia
< 1 mg/L
> 1 mg/ L
Figure 2: failure in clarifier
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³+RZGR,PHDVXUHDPPRQLDLQWKHDHUDWLRQWDQN"´
Ohio Environmental Protec on Agency
Controlling the Units — Page 31
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 3:
Aeration Effluent: Water Temperature < 10 C
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hio Environmental Protec on Agency
Controlling the Units — Page 32
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 4
Clarifier: Solids breaking down in clarifier (ammonia re-release)
%DFWHULDOFHOOVDUHPDGHIURPFDUERQDQGQLWURJHQ:KHQDHURELFEDFWHULDDUHLQDQHQYLURQPHQW ZLWKRXWR[\JHQIRUDQH[WHQGHGSHULRGRIWLPHWKHEDFWHULDGLHDQGEUHDNDSDUWO\VH :KHQEDFWH ULDO\VHWKH\UHOHDVHDPPRQLDQLWURJHQEDFNLQWRWKHZDWHUFROXPQ,I\RXPHDVXUHKLJKHUDPPR QLDLQWKHFODULILHUHIIOXHQWWKDQWKHDHUDWLRQWDQNHIIOXHQWWKHEDFWHULDDUHOLNHO\EUHDNLQJGRZQLQ WKHFODULILHU'HDGEDFWHULDW\SLFDOO\WXUQEODFNLQFRORUWKHUHIRUHH[DPLQHWKHFODULILHUVOXGJHEODQ NHWIRUVRXUFHVRIGHFD\LQJEDFWHULD Possible Source: Scum Baffle %LRORJLFDOIRDPFDQEHJHQHUDWHGLQWKHDHUDWLRQWDQN7KHVH EXR\DQWEDFWHULDZLOOPLJUDWHWRWKHFODULILHUDQGDFFXPXODWHEH KLQGWKHFODULILHUVFXPEDIIOH(YHQWXDOO\WKLVELRORJLFDOIRDPEH JLQVWRO\VHDQGUHOHDVHDPPRQLDQLWURJHQIURPWKHEDFWHULDO FHOOV6LQFHWKHFODULILHULVQRWGHVLJQHGWRUHPRYHDPPRQLDLW SDVVHVWKURXJKWKHFODULILHUWRWKHSODQWHIIOXHQW 6ROXWLRQ&OHDQWKHVFXPEDIIOHDUHD Possible Source: Clarifier Surface ,IELRORJLFDOIRDPJHQHUDWLRQLVH[FHVVLYHLQWKHDHUDWLRQWDQN IRDPZLOOHYHQWXDOO\RYHUORDGWKHVFXPEDIIOHDQGPLJUDWHWR FRYHUWKHHQWLUHFODULILHUVXUIDFH%URZQFRORUHGIRDPLVW\SLFDO O\DVVRFLDWHGZLWKKDYLQJPRUHELRPDVVLQWKHDHUDWLRQWDQN WKDQQHFHVVDU\IRUWKHLQIOXHQWZDVWHORDGORZ)0UDWLR 6ROXWLRQ6HH³+RZGR,HOLPLQDWHWKHELRORJLFDOIRDPRQ WKHDHUDWLRQWDQN"´ Possible Source: Clarifier Sludge Blanket $VWKHFODULILHUVOXGJHEODQNHWLQFUHDVHVLQGHSWKLWEHFRPHV PRUHOLNHO\IRUELRPDVVWRO\VHDQGUHOHDVHDPPRQLDLQWKH VOXGJHEODQNHW6LQFHDPPRQLDLVVROXEOHLWZLOOUHOHDVHLQWRWKH ZDWHUFROXPQDQGSDVVWKURXJKWKHFODULILHUWRWKHHIIOXHQW$ GDUNRUEODFNOD\HULQWKHVOXGJHEODQNHWLVDYLVXDOVLJQRISR WHQWLDODPPRQLDUHOHDVH 6ROXWLRQ6HH³+RZGR,GHWHUPLQHLIDPPRQLDLVEHLQJUH OHDVHGLQWKHEODQNHW"´ Ohio Environmental Protec on Agency
Controlling the Units — Page 33
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 5
Aeration Effluent: total alkalinity <100 mg/L
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³+RZGR,PHDVXUHWRWDODONDOLQLW\LQWKHDHUDWLRQWDQN"´
Ohio Environmental Protec on Agency
Controlling the Units — Page 34
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 6:
Aeration: Decrease heat loss of aeration tank
7RSUHYHQWKHDWORVVPDWFKWKHDPRXQWRIDHUDWLRQDSSOLHGWRWKHZDVWHORDGEHLQJUHFHLYHG Reduce Heat Loss: Aeration Tank Capacity 6\VWHPVWKDWDUHVXEMHFWWR VHDVRQDOIORZYDULDWLRQVLH FDPSJURXQGVVFKRROVRQ EUHDN FRXOGH[SHULHQFHVLJ QLILFDQWGHFUHDVHVRILQIOXHQW RUJDQLFORDGLQJVGXULQJWKH FROGHUZLQWHUVHDVRQ,I LQIOXHQWORDGLQJVGHFUHDVH RQHRSWLRQLVWRUHPRYHDQ DHUDWLRQWDQNIURPVHUYLFHLI WKHV\VWHPLVGHVLJQHGZLWKWKLVIOH[LELOLW\ '21¶7$'''2*)22'72,1&5($6(25*$1,&/2$',1*²VSHQGLQJPRQH\WRSXUFKDVLQJIRRGWR IHHGEDFWHULDDQGWKHQSD\LQJWRUHPRYHLWIURPWKHZDVWHVWUHDPLVLOORJLFDO 6ROXWLRQ6HH³+RZGR,GHWHUPLQHKRZPXFKDHUDWLRQFDSDFLW\LVUHTXLUHG"´
Reduce Heat Loss: Timers $SSO\LQJPRUHDHUDWLRQWKDQQHFHVVDU\RYHUH[SRVHVWKH ZDUPHUDHUDWLRQWDQNFRQWHQWVWRWKHFROGHUDPELHQWDLUWHP SHUDWXUHDQGXVHVPRUHHOHFWULFLW\WKDQQHHGHG5HGXFHDHUD WLRQWLPLQJF\FOHVWRSUHYHQWRYHUH[SRVXUH&DXWLRQ$LUOLIW
UHWXUQV\VWHPV5$6 DUHFRQWUROOHGE\DHUDWLRQ³RQ´F\FOHV &RQVLGHU Reduce Heat Loss: Covers :KHQFROGHUDPELHQWDLUFRPHVLQFRQWDFWZLWKWKHZDUPHU DHUDWLRQWDQNFRQWHQWVWKHKHDWIURPWKHDHUDWLRQWDQN ZDWHULVORVWWRWKHDWPRVSKHUH 6ROXWLRQ3UHYHQWKHDWORVVE\FRYHULQJWKHDHUDWLRQWDQN ZLWKDQLQVXODWLQJWDUSRUVRPHRWKHUW\SHRILQVXODWLQJPD WHULDO,QH[WUHPHFROGVLWXDWLRQVDOVRSURWHFWH[SRVXUH DUHDVXSVWUHDPRIWKHDHUDWLRQWDQNLHIORZ(4EDVLQ Ohio Environmental Protec on Agency
Controlling the Units — Page 35
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 7:
Aeration Effluent: Dissolved Oxygen (D0) < 2 mg/L
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³WUXH´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hio Environmental Protec on Agency
Controlling the Units — Page 36
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 8:
Aeration: Increase alkalinity in aeration tank to >100 mg/L
0HDVXUHWKHWRWDODONDOLQLW\RIWKHDHUDWLRQWDQNHIIOXHQW Field Measurement –“prevention” method 7KHQLWULI\LQJEDFWHULDUHTXLUHPRUHWKDQVHYHQWLPHVWKH DONDOLQLW\IRUHDFKPJ/RIDPPRQLDQLWURJHQFRQYHUWHGWR QLWUDWH7KXVDONDOLQLW\FRQFHQWUDWLRQVFDQFKDQJHUDWKHU TXLFNO\DQGDGMXVWPHQWVQHHGWREHPDGHZLWKRXWGHOD\ 8VHDVLPSOHWLWUDWLRQPHWKRGWRHVWLPDWHWKHWRWDODONDOLQLW\ RQVLWH,WLVPRUHLPSRUWDQWWRPHDVXUHWKHWRWDODONDOLQLW\ LQWKHILHOGVRDGMXVWPHQWVFDQEHPDGHLPPHGLDWHO\
Field Measurement – “post-mortem” method :KHQWRWDODONDOLQLW\GURSVWRPJ/WKHELRORJLFDO HQYLURQPHQWLVQHDULQJD³FOLII´:KHQWKHDONDOLQLW\LV FRQVXPHGE\WKHQLWULI\LQJEDFWHULDWKHS+FDQTXLFNO\ GURSRIIWKH³FOLII´6LQFHQLWULI\LQJEDFWHULDFDQQRWIXQF WLRQDWWKHVHORZHUS+HQYLURQPHQWVFRQYHUVLRQLVLQKLE LWHGDQGDPPRQLDFRQFHQWUDWLRQZLOOLQFUHDVH0RQLWRU LQJWRWDODONDOLQLW\DOORZVWLPHWRFRUUHFWWKHVLWXDWLRQ PRQLWRULQJS+LQIRUPV\RXZKHQLWLVWRRODWH$HUDWLRQ WDQNHQYLURQPHQWVVKRXOGQRWGURSEHORZS+XQLWV Solution: Supplement Alkalinity ,IWKHGHPDQGIRUDONDOLQLW\LVJUHDWHUWKDQZKDWLVDYDLODEOH VXSSOHPHQWZLWKVRGLXPELFDUERQDWH ,IWKHLQIOXHQWDPPRQLDORDGLVH[FHVVLYHRULIWKHQDWXUDO DONDOLQLW\LVLQVXIILFLHQWDVWURQJHUVRXUFHRIDONDOLQLW\WKDQ VRGLXPELFDUERQDWHPD\EHUHTXLUHG
Ohio Environmental Protec on Agency
Controlling the Units — Page 37
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 9:
Aeration Effluent: Centrifuge Spin < 4%
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Controlling the Units — Page 38
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 10
Aeration: Increase air supply in aeration tank
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Diagnosis $VQDSVKRWSLFWXUHRIWKH'2JUDEVDPSOH LQWKHDHUDWLRQWDQNLVQRW FRQFOXVLYHHYLGHQFHWKDWDHUDWLRQLVVXIILFLHQW6HYHUDOPHDVXUHPHQWVDW GLIIHUHQWWLPHVDQGGD\VRIWKHZHHNZLOOSURYLGHDFOHDUHUSLFWXUH$ GDWDORJJLQJPHWHUUHYHDOVDOOSHDNVDQGYDOOH\VRIGLVVROYHGR[\JHQ 6HH³+RZGR,PHDVXUHWKH'2LQWKHDHUDWLRQWDQN"´ Operational Issue: Timers $HUDWLRQWDQNEORZHUVDUHW\SLFDOO\FRQWUROOHGE\DWLPHU,QFUHDVLQJWKH DHUDWLRQWLPHFDQEHDFKLHYHGE\HLWKHULQFUHDVLQJWKHIUHTXHQF\RIF\ FOHVDQGRUWKHGXUDWLRQRIHDFKF\FOH6HOHFWDWLPHUZLWKPRUHWLPHU VHWWLQJRSWLRQVIRUPRUHIOH[LELOLW\ 6HH³+RZGR,GHWHUPLQHKRZPXFKDHUDWLRQWLPHLVUHTXLUHG"´ Mechanical Issue: Blowers/Motors/Diffusers 0HFKDQLFDOHTXLSPHQWORVHVHIILFLHQF\RYHUWLPH,QDGGLWLRQLQIOXHQW RUJDQLFORDGLQJVW\SLFDOO\LQFUHDVHRYHUWLPH(LWKHURIWKHVHVLWXDWLRQV FDQOHDGWRLQVXIILFLHQWDHUDWLRQEHLQJDSSOLHGWRWKHDHUDWLRQWDQN ,WHPVWRHYDOXDWH &ORJJHGYDOYHVSLSHVGLIIXVHUV ,QDGHTXDWHPL[LQJFDQEHFDXVHGE\
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Ohio Environmental Protec on Agency
Controlling the Units — Page 39
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 11
System Loading Rate: Loading greater than design
'HWHUPLQHLIWKHLQIOXHQWRUJDQLFORDGLQJLVJUHDWHUWKDQGHVLJQORDGLQJRIWKHWUHDWPHQWV\VWHP 7RGHWHUPLQHWKHLQIOXHQWORDGLQJUDWHFROOHFWWKHIROORZLQJGDWDDYHUDJHLQIOXHQWIORZDQGDYHU DJHLQIOXHQW%2' 7RFDOFXODWHLQIOXHQWORDGLQJ (Influent flow, MGD) x (influent BOD, mg/L) x 8.34 = pounds BOD/day Example:
Influent Flow = 15,000 gpd = 0.015 Million Gallons/day Influent BOD = 200 mg/L
Actual Pounds of BOD/day = (0.015 MGD) x (200 mg/L) x (8.34) = 25 lbs BOD/day
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Controlling the Units — Page 40
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 12
Aeration: Increase biomass in aeration tank
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Controlling the Units — Page 41
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Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 13
Aeration: Evaluate for possible toxicity issues.
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Controlling the Units — Page 42
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 14
Capacity: Increase capacity or decrease loading to aeration system
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Controlling the Units — Page 43
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 15
Aeration Effluent: Settleometer Analysis < 80% in 5 minutes
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Separa on Acceptable
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>80 % in 5 minutes
Ohio Environmental Protec on Agency
Controlling the Units — Page 44
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 16
Aeration Effluent: Centrifuge Spin > 4%
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Controlling the Units — Page 45
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 17
Aeration or Clarifier: Brown foam on surface
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Controlling the Units — Page 46
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 18
Aeration: Too much biomass in system, increase wasting rate
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Ohio Environmental Protec on Agency
Controlling the Units — Page 47
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 19
Aeration: Dissolved oxygen < 1 mg/L for extended period of time
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Ohio Environmental Protec on Agency
Controlling the Units — Page 48
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 20
Aeration: Low F/M ratio, increase wasting rate
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Controlling the Units — Page 49
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 21
Aeration: Evaluate influent/internal side streams for septic sources
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Controlling the Units — Page 50
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 22
Aeration: Increase air supply to match organic loading
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Aeration Tank Dissolved Oxygen , mg/L 8.0
Saturday
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7.0 6.0 5.0 4.0 3.0
2.0 1.0
12:00 AM
8:00 PM
4:00 PM
12:00 PM
8:00 AM
4:00 AM
12:00 AM
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Controlling the Units — Page 51
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 23
Clarifier Effluent: Biomass observed leaving the clarifier
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Controlling the Units — Page 52
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 24
Compliance
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Separation
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Controlling the Units — Page 53
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 25
Clarifier: Sludge blanket < 30% of clarifier water depth
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Controlling the Units — Page 54
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 26
Clarifier: Return Activated Sludge rate
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Ohio Environmental Protec on Agency
Controlling the Units — Page 55
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 27
Clarifier: Hydraulic issues in clarifier.
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Controlling the Units — Page 56
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 28
Clarifier: Adjust return activated sludge (RAS) rate.
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Ohio Environmental Protec on Agency
Controlling the Units — Page 57
Controlling the Units
Class A Manual
Activated Sludge Process Control and Troubleshooting Chart Box # 29
Clarifier: SOR or SLR in excess of clarifier design capacity
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Ohio Environmental Protec on Agency
Controlling the Units — Page 58
Controlling the Units
Class A Manual
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Controlling the Units — Page 59
Controlling the Units
Class A Manual
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Controlling the Units — Page 60
Controlling the Units
Class A Manual
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Controlling the Units — Page 61
Controlling the Units
Class A Manual
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Controlling the Units — Page 62
Controlling the Units
Class A Manual
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Controlling the Units — Page 63
Controlling the Units
Class A Manual
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2 feet
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4 feet
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Controlling the Units — Page 64
Controlling the Units
Class A Manual
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Controlling the Units — Page 65
Controlling the Units
Class A Manual
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Controlling the Units — Page 66
Controlling the Units
Class A Manual
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Controlling the Units — Page 67
Controlling the Units
Class A Manual
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Controlling the Units — Page 68
Controlling the Units
Class A Manual
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Controlling the Units — Page 69
Controlling the Units
Class A Manual
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Controlling the Units — Page 70
Controlling the Units
Class A Manual
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Controlling the Units — Page 71
Controlling the Units
Class A Manual
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Class A Manual
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Class A Manual
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Controlling the Units — Page 79
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Class A Manual
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Maintenance
Class A Manual
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Maintenance — Page 6
Maintenance
Class A Manual
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Maintenance — Page 7
Maintenance
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Maintenance — Page 8
Maintenance
Class A Manual
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Maintenance
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Maintenance — Page 10
Maintenance
Class A Manual
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Maintenance — Page 11
Maintenance
Class A Manual
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Maintenance — Page 12
Maintenance
Class A Manual
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Maintenance — Page 13
Maintenance
Class A Manual
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Maintenance — Page 14
Maintenance
Class A Manual
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Maintenance — Page 15
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Maintenance — Page 16
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Maintenance — Page 17
Maintenance
Class A Manual
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Maintenance — Page 18
Maintenance
Class A Manual
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Maintenance — Page 19
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Class A Manual
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Maintenance — Page 22
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AcƟvated Sludge Process Control and TroubleshooƟng
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AcƟvated Sludge Process Control and TroubleshooƟng
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I measure ammonia in the aeration tank? 7KHGLIIHUHQFHEHWZHHQPHDVXULQJDPPRQLDLQWKHDHUDWLRQWDQNDQGLQWKHFODULILHULVWKDWWKHVXV SHQGHGVROLGVFRQFHQWUDWLRQLQWKHDHUDWLRQWDQNZLOOLQYDOLGDWHWKHUHVXOWV8VHWKHFHQWULIXJHWR TXLFNO\VHSDUDWHWKHVXVSHQGHGVROLGVDQGREWDLQDVXIILFLHQWVDPSOHIRUDPPRQLDDQDO\VLV Collect a sample from the aeration tank effluent.)LOOWZRFHQWULIXJHWXEHVWRWKHPDUN DQGVSLQWKHVDPSOHIRUWZRPLQXWHV$IWHUFHQWULIXJLQJWKHFOHDUOLTXLGRQWRSZLOOEHRIVXIILFLHQW YROXPHWRDQDO\]HIRUDPPRQLD $QRWKHUPHWKRGLVWRGUDZDVDPSOHIRUDPPRQLDDQDO \VLVIURPWKHVXSHUQDWDQWRIDVHWWOHRPHWHUDQDO\VLVDI WHULWKDVKDGWLPHWRDOORZIRUEDFWHULDVHSDUDWLRQIURP WKHFOHDUZDWHU&ROOHFWDIUHVKVDPSOHIURPWKHDHUD WLRQWDQNEXWGRQ¶WDOORZWKHVHWWOHRPHWHUWRVLWIRU PRUHWKDQDIHZPLQXWHVEHIRUHDVDPSOHLVFROOHFWHG IRUDQDO\VLV 2QFHDFOHDUVDPSOHRIWKHDHUDWLRQWDQNHIIOXHQWLVFRO OHFWHGDQDO\]HZLWKWKHVDPHDPPRQLDWHVWPHWKRGROR J\\RXXVHIRUSURFHVVFRQWURO
Ohio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I eliminate the biological foam on the aeration tank? $VWKHGLVVROYHGDQGVXVSHQGHGSROOXWDQWVFRQWLQXHWRIORZLQWRWKHDHUDWLRQWDQNPRUHEDFWHULDDUH JHQHUDWHG,IH[FHVVEDFWHULDDUHQRWUHPRYHGRU³ZDVWHG´IURPWKH6HFRQGDU\6WDJHWKHEDFWHULD FRQFHQWUDWLRQLQFUHDVHVWRDSRLQWZKHUHFRPSHWLWLRQIRUWKHLQFRPLQJ³IRRG´EHFRPHVH[WUHPH 7KHUHDUHFHUWDLQEDFWHULDZKLFKFDQQDWXUDOO\RXWFRPSHWHIRUWKHIRRGVRXUFHZKHQWKHIRRGEH FRPHVPRUHVFDUFH7KHVHW\SHVRIEDFWHULDDUHDOVRNQRZQWRJHQHUDWHDEURZQIRDPRQWKHDHUD WLRQWDQN¶VVXUIDFH7KLV³VWDUYHGJURZWK´FRQGLWLRQLVFRPPRQO\UHIHUUHGWRDVDORZ)0UDWLRHQYL URQPHQWORZIRRGWRPLFURRUJDQLVPUDWLR $ORZ)0UDWLRLQWKHDHUDWLRQWDQNFDQSURPRWHELR ORJLFDOIRDPZKLFKPD\PLJUDWHWRWKHFODULILHUVXUIDFH7RSUHYHQWWKLVORZ)0UDWLRLQWKHDHUDWLRQ WDQNDQRSHUDWRUPXVWHLWKHULQFUHDVHWKHIRRGLQIOXHQWF%2' FRPLQJLQWRWKHDHUDWLRQWDQNRUGH FUHDVHWKHR[LGDWLYHSUHVVXUHZLWKLQWKHDHUDWLRQWDQN 2SHUDWRUVKDYHOLWWOHFRQWURORIWKHRUJDQLFORDGFRPLQJLQWRWKHWUHDWPHQWV\VWHP+RZHYHURSHUD WRUVKDYHVHYHUDOPHWKRGVWRFRQWUROWKH³R[LGDWLYHSUHVVXUH´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³SUHVVXUH´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hio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I determine if ammonia is being released in the clarifier blanket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¶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hio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I measure total alkalinity in the aeration tank? Collect a sample from the aeration tank effluent.)LOOWZRFHQWULIXJHWXEHVWRWKHPDUN DQGVSLQWKHVDPSOHIRUWZRPLQXWHV7KHFOHDUOLTXLGOHIWRQWRSDIWHUFHQWULIXJLQJLVRIVXIILFLHQW YROXPHWRDQDO\]HXVLQJPRVWILHOGWHVWNLWV ,WLVUHFRPPHQGHGWKDW\RXGRQRWXVH³WHVWVWULSV´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
Ohio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I determine how much aeration capacity is required? 7KHWUHDWPHQWV\VWHPLVGHVLJQHGIRUDQLQIOXHQWF%2'FRQFHQWUDWLRQDQGDYHUDJHGDLO\IORZUDWH 7KHWRWDORUJDQLFORDGLQJWRWKHV\VWHPLVDIXQFWLRQRIERWKRIWKHVHYDOXHV,ILQIOXHQWF%2'FRQ FHQWUDWLRQVUHPDLQWKHVDPHEXWWKHLQIOXHQWIORZVGHFUHDVHWKHQOHVVDHUDWLRQRU³R[LGDWLYHSUHV VXUH´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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I measure solids in the clarifier? $VLPSOHPHWKRGWRLGHQWLI\LIEDFWHULDDUH³KLGLQJ´LQWKHFODULILHULVWRXVHWKHFRUHVDPSOHUDQG PHDVXUHWKHFRPSDFWHGVOXGJHEODQNHWLQWKHFODULILHU,IWKHVOXGJHEODQNHWVDUHOHVVWKDQRI WKHFODULILHUZDWHUGHSWKWKHQWKHPDMRULW\RIVROLGVDUHLQWKHDHUDWLRQWDQN,IWKHVOXGJHEODQNHW LQWKHFODULILHULVJUHDWHUWKDQWKHEDFWHULDDUH³KDQJLQJRXW´LQWKHFODULILHUWRRORQJ)RUFODUL ILHUVGHVLJQHGZLWKPXOWLSOHKRSSHUVPHDVXUHWKHEODQNHWGHSWKRIHDFKKRSSHUDQGDYHUDJHWKH YDOXHV,WLVFRPPRQWRVHHWKHILUVWKRSSHULQDPXOWLSOHKRSSHUFODULILHUPDLQWDLQDKLJKHUEODQNHW OHYHOWKDQGRZQVWUHDPKRSSHUV /RZHUWKHFRUHVDPSOHUVORZO\LQWRWKHPLGGOHRIWKHKRS SHUFODULILHUFDUHIXOO\DYRLGLQJVXEPHUJHGSLSLQJ ³'URSSLQJ´WKHFRUHVDPSOHULQWRWKHFODULILHUZLOOSURYLGH LQDFFXUDWHVOXGJHEODQNHWGHSWKV$OVRORZHUWKHFRUHVDP SOHUYHUWLFDOO\DQGGRQRWFROOHFWDVDPSOHDVLI\RXZHUH ³VSHDUILVKLQJ´ ,IWKHVOXGJHEODQNHWLVOHVVWKDQWRRIWKHFODULIL HUZDWHUGHSWKWKHQWKHPDMRULW\RIWKHEDFWHULDDUHLQWKH DHUDWLRQWDQN 2QHZD\WRTXDQWLI\RUPHDVXUHWKHDPRXQWRIEDFWHULDLQ WKHFODULILHULVWRGLVFKDUJHWKHFODULILHUFRUHVDPSOHLQWRD EXFNHWDQGXVHWKHFHQWULIXJHWRGHWHUPLQHWKHDPRXQWRI EDFWHULDLQ WKLVFODULILHU ³SURILOH´ VDPSOH ,IWKHUHLVDWZRKRSSHUFODULILHUFRUHHDFKKRSSHU DQGPL[ERWKFRUHVDPSOHVLQDEXFNHWEHIRUHFHQWUL IXJLQJ1HLWKHUKRSSHUVKRXOGKDYHDVOXGJHEODQNHW JUHDWHUWKDQRIWKHFODULILHUZDWHUGHSWKKRZ HYHUWKHILUVWKRSSHUVOXGJHEODQNHWGHSWKLVW\SLFDOO\ KLJKHUWKDQWKHVHFRQGKRSSHU 7KHFHQWULIXJHYDOXHVRIFODULILHUFRUHVDPSOHVVKRXOG EHOHVVWKDQWKHDHUDWLRQWDQNFHQWULIXJHYDOXHV,I WKHFODULILHUFRUHVDPSOHVDUHVLPLODULQYDOXHWRDHUD WLRQWDQNYDOXHVWKHQWKHUHLVWRRPXFKPDVVLQWKH FODULILHU Ohio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I determine how much sludge to waste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³FDOFXODWH´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hio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
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Aeration Tank Dissolved Oxygen , mg/L
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5.0
4.0
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Monday
3.0
12:00 AM
8:00 PM
4:00 PM
12:00 PM
8:00 AM
4:00 AM
12:00 AM
8:00 PM
4:00 PM
12:00 PM
8:00 AM
4:00 AM
12:00 AM
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12:00 PM
1.0
8:00 AM
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I measure biomass in the aeration tank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
Ohio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I identify internal side streams as additional pollution sources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³VOXJ´ORDGRIKLJKDPPRQLDVXSHUQDWDQW FRXOGSDVVWKURXJKWKHVHFRQGDU\V\VWHPQRW FRPSOHWHO\FRQYHUWHG7KHDPPRQLDQLWUR JHQLVQRWQHFHVVDULO\WR[LFEXWUDWKHULWPD\ SURYLGHDORDGWKDWH[FHHGVWKHGHVLJQFD SDFLW\$KLJKDPPRQLDVOXJORDGFRXOG FDXVHD³WR[LF´HIIHFWLIWKHWRWDODONDOLQLW\LV GHSOHWHGDQGWKHDHUDWLRQWDQNS+GURSVWRR ORZLPSDFWLQJWKHFRQYHUVLRQSURFHVV ,IWKHGHFDQWLVKLJKLQVXVSHQGHGVROLGVXVH WKHFHQWULIXJHWRVHSDUDWHVROLGVIURPWKH ZDWHUDQGSHUIRUPDQDPPRQLDDQDO\VLVRQ WKHFHQWUDWHRIWKHFHQWULIXJHWXEH
Ohio Environmental ProtecƟon Agency
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I evaluate settling with the two-minute diluted settleometer analysis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³WUXH´VHWWOLQJFKDUDFWHULVWLFVRIWKHELRPDVV *HQWO\VWLUERWKVHWWOHRPHWHUVDQGWKHQKROGWKHSDGGOHVWLOOD IHZVHFRQGVWRHOLPLQDWHDQGZDWHUPRYHPHQWLQWKHVHWWOH RPHWHUV3XOOWKHSDGGOHVRXWDQGEHJLQWLPLQJWKHVHWWOHRPH WHUV5HFRUGWKHYDOXHVDIWHU PLQXWHVWRGHWHUPLQHWKH FDXVHIRUWKHVORZVHWWOLQJ
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AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I interpret the clarifier core sampler results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
Ohio Environmental ProtecƟon Agency
How do I — Page 15
AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I determine the correct RAS pumping rate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heoreƟcal CalculaƟon )RULQVWDQFHLIWKHDFWXDO5$6VSLQLV SeƩled Sludge SeƩle Sludge Time Volume Per- SeƩled Sludge WKHQWKHVROLGVUHWHQWLRQWLPHLQ centage Spin WKHFODULILHULVMXVWRYHUPLQXWHV %XWWKHVOXGJHGRHVQRWVWRSVHWWOLQJ XQWLODERXWPLQXWHVLQGLFDWHGE\ 0 100 3.2 3.2 / 1.00 = 3.2 YHU\OLWWOHVHWWOLQJLQWKHWLPHLQWHUYDO 'HWHUPLQHWKHWDUJHW5$6UDWHZLWK VHWWOHRPHWHUDQGFHQWULIXJHE\ILQG LQJZKHUHWKHVHWWOHRPHWHUEHJLQVWR ³IODWWHQRXW´,QWKHH[DPSOHWKDW ZRXOGEHEHWZHHQDQGPLQXWHV ZLWKDWKHRUHWLFDOVHWWOHGVOXGJHVSLQ EHWZHHQDQG&KRRVLQJ IRUWKHWDUJHW5$6VSLQDGMXVWWKH WHOHVFRSLQJYDOYHXSZDUGXQWLOWKH 5$6VSLQUHDFKHVWKHGHVLUHGFRQFHQ WUDWLRQ,IWKHDFWXDO5$6VSLQZRXOG KDYHEHHQWKHQWKHWHOHVFRSLQJ YDOYHZRXOGKDYHWREHORZHUHGWR LQFUHDVHWKH5$6UDWHWRWKHGHVLUHG VSLQ
Ohio Environmental ProtecƟon Agency
5
78
4.1
3.2 / 0.78 = 4.1
10
64
5.0
3.2 / 0.64= 5.0
15
51
6.3
3.2 / 0.51 = 6.3
20
42
7.6
3.2 / 0.42 = 7.6
25
39
8.2
3.2 / 0.39 = 8.3
30
38
8.4
3.2 / 0.38 = 8.4
35
37
8.6
3.2 / 0.37= 8.6
40
37
8.6
3.2 / 0.37= 8.6
45
36
8.9
3.2 / 0.36 = 8.9
How do I — Page 16
AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I correct a flow splitting issue into a clarifier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
Random Flow Spli er: No weirs, no flow control.
Proper Flow Spli er: Overflow weirs of equal length. Ohio Environmental ProtecƟon Agency
How do I — Page 17
AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I eliminate a density current within a clarifier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³KLW´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³ZURQJVLGHRIWKHVNLPPHU Ohio Environmental ProtecƟon Agency
How do I — Page 18
AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I correct effluent weirs which are causing solids loss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
Ohio Environmental ProtecƟon Agency
How do I — Page 19
AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I calculate the SOR in the clarifier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ft x 15 ft = 90 ft2 ,IWKHGHVLJQSHDNIORZWRWKHFODULILHULV40,000 gallons per dayWKHQ SOR
=
40,000 gpd 90 ft
2
= 444 gpd/ft2
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Ohio Environmental ProtecƟon Agency
How do I — Page 20
AcƟvated Sludge Process Control and TroubleshooƟng
Class A Manual
How do I calculate the solids loading rate in the clarifier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ft x 15 ft = 90 ft2 7KHGHVLJQPDVVLQWRWKHFODULILHUFDQEHFDOFXODWHGE\PXOWLSO\LQJWKHPL[HGOLTXRUVXVSHQGHGVROLGV FRQFHQWUDWLRQE\GHVLJQSHDNLQIOXHQWIORZUDWHSOXVWKHSHDNGHVLJQUHWXUQVOXGJHIORZUDWHDQG WKHQPXOWLSO\LQJE\WKHFRQYHUVLRQIDFWRURI )RUH[DPSOH
0/66 PJ/
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5$6)ORZ 0*'
lb/d of solids
SLR
=
=
3000 mg/L MLSS x 0.080 MGD x 8.34 = 2002 lb/d 2002 lb 90 Ō
2
= 22.2 lbs/d/ ft2
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Ohio Environmental ProtecƟon Agency
How do I — Page 21