E
Small Tool Instruments and Reference Gages
INDEX Gage Blocks
Gage Blocks Metric Rectangular Gage Block Set Inch Rectangular Gage Block Set Micrometer Inspection Gage Block Sets Bore Gage Calibration Kit Individual Metric Rectangular Gage Block Individual Inch Rectangular Gage Block Rectangular Gage Block with CTE Rectangular Gage Block Accessories Metric Square Gage Block Set Inch Square Gage Block Set Individual Metric Square Gage Block Individual Inch Square Gage Block Square Gage Block Accessories Ceraston Maintenance Kit for Gage Block Step Master Made-to-order Block & Reference Gage Block Comparator GBCD-250 Gage Block Comparator GBCD-100A Height Masters Height Master Digital Height Master Riser Blocks Auxiliary Block Kit Universal Height Master High Accuracy Check Master HMC-H CERA Straight Master SM-C Square Master Reference Gages Standard Scales Working Standard Scales High Precision Square Spring Dividers and Calipers Combination Square Set Steel Rules Semi-Flexible Rules Thickness Gages Precision Levels Digital Universal Protractor Universal Bevel Protractor Bevel Protractor Radius Gages Pitch Gages Radius Gages-Sets Digital Protractor Digital Hand Tachometers Bench Center Granite Surface Plate Granite Surface Plate Accessories Black Granite Surface Plate Steel Stands
Height Master
Reference Gages
Granite Surface Plates & Bench Comparator
CERA/Steel Combination Gage Block Sets
Step Master
ZERO CERA BLOCK
Ceramic Straight Master
E-1
E-2-4 E-5,6 E-7 E-8 E-8 E-9,10 E-11 E-12 E-13-15 E-16 E-17 E-18 E-19 E-20,21 E-22 E-22 E-23 E-23 E-24 E-24 E-25 E-26 E-27 E-27 E-28 E-29 E-30 E-31 E-32 E-32 E-33 E-33 E-34 E-35,36 E-36 E-37 E-37 E-38 E-39 E-39 E-40 E-40 E-41 E-42 E-43 E-44 E-44 E-45 E-46
Gage Block
Selecting Gage Blocks
SERIES 516 FEATURES
Precision gage blocks are the primary standards vital to dimensional quality control in the manufacture of parts. Mitutoyo offers
a complete selection of gage blocks available in a choice of rectangular or square, metric or inch and steel or CERA (ceramic) types.
Accuracy Gage blocks offered by an all-round precision measuring machine manufacturer, Mitutoyo, guarantee such a high accuracy that users can use them without anxiety. Needless to say, Mitutoyo has established a traceability system for our measurement products, up to the Metrology Management Center of the National Institute of Advanced Industrial Science and Technology (AIST) and we have been certified by the Japanese government as an accredited laboratory.
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iÊ minimum length step as 2mm, are easy to handle and will not warp, as compared to the 1mm-based gage blocks.
Wringing The lapping technique is one of Mitutoyo’s specialties. Our advanced lapping technique, developed for more than a half century, enables us to achieve the best flatness and surface roughness needed for gage blocks and realize a great wringing force.
Abrasion Resistance and Dimensional Stability High-carbon high-chrome steel is employed to sufficiently satisfy a variety of material characteristics required for gage blocks. A high degree of hardness, obtained by our heat treatment technology and that reassures users, as well as methodically repeated heat treatment, have successfully reduced deterioration change over time to the minimum.
CERA Blocks
Rectangular Block Gage Size Up to 2” Over .2” up to 40” Up to 10mm Over 10mm up to 1000mm
Face Width (A) 1.181” 1.378” 30mm 35mm
Face Depth (B) .355” .355” 9mm 9mm
Gage Size Face Width (C) Inch (up to 40”) .95” Metric (up to 1000mm) 24.1mm
Face Depth (D) .95” 24.1mm
CERA blocks, made of ceramic materials with superior surface quality, that were developed by Mitutoyo’s ultra precision machining techniques solve all problems that the steel gage block had.
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1. Corrosion-Resistant Anti-corrosion treatment is not required when handled normally (i.e. with fingers), resulting in simple maintenance and storage. 2. No Burrs Caused by Dents, etc. Since the CERA Block is very hard, it will not scratch and is highly resistant to burrs. If a burr is formed, it can easily be removed with a ceramic deburring stone (Ceraston). ® ,iÃÃÌ>ViÊÌÊÜi>À 3. Abrasion Resistant CERA Blocks have 10 times the abrasion ä°{ resistance of steel gage blocks. 4. Dimensional Stability ä°Ó CERA Blocks are free from dimensional change over time. ä 5. Marking Óäää {äää The black characters, indicating the nominal length, are inscribed by laser and are clearly visible against the white surface of the block.
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Square Block
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Grade and Application Refer to the following table to select the gage block grade according to usage. Applications Workshop use UÊ ÕÌ}ÊÌÃÊ>`ÊVÕÌÌiÀà UÊ >Õv>VÌÕÀ}Ê}>}ià UÊ >LÀ>Ì}ÊÃÌÀÕiÌà Inspection use UÊëiVÌ}ÊiV
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Grade AS-1 or AS-2 0 or AS-1 0 or AS-1 00 or 0 K or 00
K
Grade AS-1: These gage blocks are intended for shop floor use to set and calibrate fixtures as well as precision instruments. Grade 0: This grade is used within an inspection area to verify the accuracy of plug and snap gages as well as for setting electronic measuring devices. Grade 00: These higher accuracy gages are intended for use within a controlled environment by skilled inspection staff. Mainly used as reference standards for setting high precision measuring equipment and for the calibration of lower grade gage blocks. Grade K: Gage blocks of this accuracy are intended for use within a temperature controlled inspection room or calibration laboratory. They should be used as masters with certificates against other gage blocks which are calibrated by comparison. Combination of a Required Length
Multiple combinations of gage blocks can be used to make a required length. Care should be exercised in the following points. 1. Use as few gage blocks as possible to obtain the required length. (= Select thick gage blocks whenever possible.) 2. Select gage blocks starting with the one that has least significant digit required, and then work up to ones with more significant digits. 3. There are multiple combinations for the integer part of a length. To prevent wear as much as possible, do not always use the same gage blocks. Example combination Required length = 45.6785mm For the 1mm-based gage block set (112 pcs.) 1.0005 1.008 1.17 17.5 + 25 45.6785mm For the 2mm-based gage block set (112 pcs.) 2.0005 2.008 2.17 14.5 + 25 45.6785mm
6. Anti-magnetic Nature Keeps Away Steel Powders 7. High wringing force An even, dense tissue can maintain a strong wringing force. 8. Material of CERA block Material Property Hardness (HV) Coefficient of thermal expansion (10-6/K) Flexural strength by 3-point bending (MPa) À>VÌÕÀiÊÌÕ}
iÃÃÊ £VÊ *>U1/2) Young’s modulus x104 (MPa) Poisson’s ratio Specific gravity /
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CERA Block (ZrO2) 1350 9.3±0.5 1270 7 20.6 0.3 6.0 2.9
9. Closest Expansion Coefficient to Steel The thermal expansion coefficient of a CERA Block is quite similar to that of a steel gage block. 10. Highly Resistant Against Drops and Other Shocks The CERA Block material is one of the toughest ceramics materials. It is extremely difficult to crack under normal use.
Steel (Fe) 800 10.8±0.5 1960 120 20.6 0.3 7.8 54.4
Carbide (WC-Co) 1650 5.5±1.0 1960 12 61.8 0.2 14.8 79.5
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Silicon nitride (Si3N4) 1500 2 580 6.5 28.4 0.3 3.2 16.7 -VÊÌÀ`i
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Features of Square Gage Blocks 1. Perfect wringing is possible using the center hole. After wringing the square gage blocks, an optional tie rod can be inserted through the center hole to fix the blocks using a screw. 2. A height reference standard can easily be made. A precision height reference standard can be made easily and inexpensively using accessories such as the plain jaw and block base. 3. A dedicated inspection jig can be easily be made. A dedicated inspection jig for periodic inspection of instruments can be made easily and inexpensively. 4. A wide measuring surface with cross section dimensions of [24.1 x 24.1mm / .95 x .95”] is available. A square gage block can retain stable orientation both longitudinally and laterally. A wide range of application measurements can be made, including cutting tool positioning, angle measurement with a sine bar, taper measurement with a roller, and inspection of depth micrometers.
Long and Ultra-Thin Gage Blocks Mitutoyo offers extra thin gage blocks from 0.10 mm to 0.99 mm (increments of 0.01 mm) as well as long gage blocks up to 1,000 mm as standard products.
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Gage Block SERIES 516
Accuracies of Mitutoyo Gage Blocks All Mitutoyo gage blocks meet or exceed all known specifications. The flatness, parallelism and surface finish necessary to achieve the required accuracies are the same as or better than government requirements.
ASME (American Society of Mechanical Engineers) Deviations and Tolerance on Length for Metric and inch Gage Blocks: ASME B89.1.9-2002 (USA) Calibration Grade K
Grade 00
Grade 0
Grade AS-1
Grade AS-2
Limit Limit Limit Limit Limit Nominal Deviations Deviations Deviations Deviations Deviations Length Range of Length Tolerance for of Length Tolerance for of Length Tolerance for of Length Tolerance for of Length Tolerance for l n in inches at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation From Nominal In Length From Nominal In Length From Nominal In Length From Nominal In Length From Nominal In Length tv µin. tv µin. tv µin. tv µin. Length Length Length Length Length tv µin. ± te µin. ± te µin. ± te µin. ± te µin. ± te µin.
ln ≤ .05 .05 ln ≤ .4 .45 ln ≤ 1 1 ln ≤ 2 2 ln ≤ 3 3 ln ≤ 4 4 ln ≤ 5 5 ln ≤ 6 6 ln ≤ 7 7 ln ≤ 8 8 ln ≤ 10 10 ln ≤ 12 12 ln ≤ 16 16 ln ≤ 20 20 ln ≤ 24 24 ln ≤ 28 28 ln ≤ 32 32 ln ≤ 36 36 ln ≤ 40
12 10 12 16 20 24 32 32 40 40 48 56 72 88 104 120 136 152 160
2 2 2 2 2 3 3 3 4 4 4 4 5 6 6 7 8 8 10
Calibration Grade K Nominal Length Range l n in mm ln ≤ 0.5 0.5 ln ≤ 10 10 ln ≤ 25 25 ln ≤ 50 50 ln ≤ 75 75 ln ≤ 100 100 ln ≤ 150 150 ln ≤ 200 200 ln ≤ 250 250 ln ≤ 300 300 ln ≤ 400 400 ln ≤ 500 500 ln ≤ 600 600 ln ≤ 700 700 ln ≤ 800 800 ln ≤ 900 900 l n ≤ 1000
4 3 3 4 5 6 8 8 10 10 12 14 18 20 25 30 34 38 40
2 2 2 2 3 3 3 3 4 4 4 4 5 6 6 7 8 8 10
6 5 6 8 10 12 16 16 20 20 24 28 36 44 52 60 68 76 80
Grade 00
4 4 4 4 4 5 5 5 6 6 6 7 8 10 10 12 12 14 16
Grade 0
12 8 12 16 20 24 32 32 40 40 48 56 72 88 104 120 136 152 168
6 6 6 6 6 8 8 8 10 10 10 10 12 14 16 18 20 20 24
Grade AS-1
24 18 24 32 40 48 64 64 80 80 104 112 144 176 200 240 260 300 320
0.05 0.05 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.10 0.12 0.14 0.16 0.18 0.20 0.20 0.25
0.10 0.07 0.07 0.10 0.12 0.15 0.20 0.25 0.30 0.35 0.45 0.50 0.65 0.75 0.85 0.95 1.00
0.05 0.05 0.05 0.06 0.06 0.07 0.08 0.09 0.10 0.10 0.12 0.14 0.16 0.18 0.20 0.20 0.25
0.14 0.12 0.14 0.20 0.25 0.30 0.40 0.50 0.60 0.70 0.90 1.10 1.30 1.50 1.70 1.90 2.00
E-4
0.10 0.10 0.10 0.10 0.12 0.12 0.14 0.16 0.16 0.18 0.20 0.25 0.25 0.30 0.30 0.35 0.40
0.30 0.20 0.30 0.40 0.50 0.60 0.80 1.00 1.20 1.40 1.80 2.20 2.60 3.00 3.40 3.80 4.20
0.16 0.16 0.16 0.18 0.18 0.20 0.20 0.25 0.25 0.25 0.30 0.35 0.40 0.45 0.50 0.50 0.60
A Certificate of Inspection is furnished with all Mitutoyo gage blocks with a serial number on the case and an identification number on each block. The deviation of each block is registered. For this inspection, each gage block is measured relative to the upper level master using a gage block comparator. Grade K gage blocks are manufactured by absolute measurement using an interferometer. The gage block set and discrete gage block are supplied with a Certificate of Calibration. The Certificate of Calibration specifies the deviation from the nominal length. (Comparative measurement, however, is performed for all square gage blocks.)
12 12 12 12 14 14 16 16 16 16 18 20 20 24 28 28 32 36 40
Grade AS-2
Limit Limit Limit Limit Limit Deviations Deviations Deviations Deviations Deviations Tolerance for Tolerance for Tolerance for Tolerance for Tolerance for of Length of Length of Length of Length of Length at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation at any Point the Variation In Length From Nominal In Length From Nominal In Length From Nominal In Length From Nominal From Nominal In Length tv µm tv µm tv µm tv µm tv µm Length Length Length Length Length ± te µm ± te µm ± te µm ± te µm ± te µm
0.30 0.20 0.30 0.40 0.50 0.60 0.80 1.00 1.20 1.4 1.80 2.20 2.60 3.00 3.40 3.80 4.20
Mitutoyo Gage Blocks and Inspection Certificates
0.60 0.45 0.60 0.80 1.00 1.20 1.60 2.00 2.40 2.80 3.60 4.40 5.00 6.00 6.50 7.50 8.00
0.30 0.30 0.30 0.30 0.35 0.35 0.40 0.40 0.45 0.50 0.50 0.60 0.70 0.70 0.80 0.90 1.00
A Certificate of Accuracy, traceable to the NIST, is furnished with each MITUTOYO gage block set and individual block
Metric Rectangular Gage Block Set SERIES 516 — 1mm Base Block Set
Steel 112-block set
Steel 103-block set
Steel 47-block set
Provided with Inspection Certificate
CERA 112-block set
CERA 56-block set
CERA/Steel combination 47-block set
SPECIFICATIONS 1mm Base Block Set Blocks per set
112 103 87 56
47
Order No. Steel 516-531-56 516-937-26 516-938-26 516-939-26 516-940-26 516-533-56 516-941-26 516-942-26 516-943-26 516-944-26 516-535-56 516-945-26 516-946-26 516-947-26 516-948-26 516-536-56 516-953-26 516-954-26 516-955-26 516-956-26
CERA 516-541-56 516-337-26 516-338-26 516-339-26 516-340-26 516-542-56 516-341-26 516-342-26 516-343-26 516-344-26 515-543-56 516-345-26 516-346-26 516-347-26 516-348-26 516-544-56 516-353-26 516-354-26 516-355-26 516-356-26
Grade K 00 0 AS-1 AS-2 K 00 0 AS-1 AS- 2 K 00 0 AS-1 AS- 2 K 00 0 AS-1 AS-2
516-537-56 516-957-26 516-958-26 516-959-26 516-960-26
516-545-56 516-357-26 516-358-26 516-359-26 516-360-26
K 00 0 AS-1 AS-2
Blocks included in set Size 1.0005 1.001 - 1.009 1.01 - 1.49 0.5 - 24.5 25 - 100 1.005 1.01 - 1.49 0.5 - 24.5 25 - 100 1.001 - 1.009 1.01 - 1.49 0.5 - 9.5 10 - 100 0.5 1.001 - 1.009 1.01 - 1.09 1.1 - 1.9 1 - 24 25 - 100 1.005 1.01 - 1.09 1.1 - 1.9 1 - 24 25 - 100
E-5
Step
Qty.
0.01 0.5 25
1 9 49 49 4 1 49 49 4
0.001 0.01 0.5 10
9 49 19 10
0.001 0.01 0.5 25
0.001 0.01 0.1 1 25 0.01 0.1 1 25
1 9 9 9 24 4 1 9 9 24 4
Metric Rectangular Gage Block Set SERIES 516 — Long Block Set, Wear Block Set
Steel 8-block set
CERA 8-block set
SPECIFICATIONS Long Block Set Blocks Order No. per set Steel — 8 — 516-115-26 516-116-26 516-540-56 8 516-701-26 516-702-26 516-703-26
CERA 516-547-56 516-164-26 516-165-26 516-166-26 516-546-56 516-731-26 516-732-26 516-733-26
Grade ASME K 00 0 AS-1 K 00 0 AS-1
Blocks included in set Size Step 25-200 25 — — — — — — 25 125 - 175 50 200 - 250 100 300 - 500
CERA 2-block set
Carbide 2-block
Qty. 8 — — — 3 2 3
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SPECIFICATIONS Wear Block Set Blocks Order No. per set Carbide 516-807-26 2 516-806-26 516-803-26 2 516-802-26
CERA 516-832-26 516-833-26 516-830-26 516-831-26
Grade ASME 0 AS-1 0 AS-1
Blocks included in set Size Qty. 1 2 2
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Provided with Inspection Certificate
Inch Rectangular Gage Block Set
SERIES 516 — Inch Block Set, Thin Block Set, Long Block Set, Wear Block Set SPECIFICATIONS Inch Block Set Blocks per set
Provided with Inspection Certificate
81 35
Order No. Steel 516-549-56 516-901-26 516-902-26 516-903-26 516-904-26 516-550-56 516-913-26 516-914-26 516-915-26 516-916-26
Grade CERA 516-557-56 516-301-26 516-302-26 516-303-26 516-304-26 516-558-56 516-313-26 516-314-26 516-315-26 516-316-26
Steel/CERA — — 516-302-27** — — — — — — —
K 00 0 AS-1 AS-2 K 00 0 AS-1 AS-2
Blocks included in set Size Step .0001 .1001 – .1009 .001 .101 – .149 .05 .05 – .95 1 1-4
Qty. 9 49 19 4
.10005 .1001 – .1009 .101 – .109 .11 – .19 .1 - .3 .5, 1, 2, 4
1 9 9 9 3 4
** CERA blocks are adopted for frequently-used blocks. 81-block set: All are CERA blocks. Except 2”, 3”, and 4” are Steel blocks
SPECIFICATIONS Thin Block Set Blocks per set
28 10
Order No. Steel 516-551-56 516-917-26 516-918-26 516-919-26 516-920-26 516-926-26 516-927-26
Grade CERA — — — — — — —
K 00 0 AS-1 AS-2 0 AS-1
Blocks included in set Size Step .02005 .0001 .0201 – .0209 .001 .021 – .029 .01 .01 – .09
Qty. 1 9 9 9
.005 - .050
10
.005
SPECIFICATIONS Long Block Set Blocks per set
8 8
Order No. Steel 516-126-26 516-127-26 — — 516-712-26 516-713-26
Grade CERA 516-176-26 516-177-26 516-564-56 516-741-26 516-742-26 516-743-26
0 AS-1 K 00 0 AS-1
Blocks included in set Size Step 1-8 1
Qty. 8
5-7 8, 10, 12 16, 20
3 3 2
1 2 4
SPECIFICATIONS Wear Block Set Blocks per set
2 2
Order No. Carbide 516-809-26 516-808-26 516-805-26 516-804-26
Grade CERA 516-836-26 516-837-26 516-834-26 516-835-26
0 AS-1 0 AS- 1
Blocks included in set Size Qty. .05 2 .1
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2
.0001 .001 .01 .1
Micrometer Inspection Gage Block Sets SERIES 516
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ÊÛiÀÌV>Ê>`Ê horizontal posture.
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Micro Checker
SPECIFICATIONS Metric Order No. Applicable gage block set Applicable gage block size (mm)
Inch/Metric
Micro Checker (holder only) 516-607 516-106-26, 516-107-26, 516-156-26, 516-157-26 2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25
Metric Block Set Blocks Order No. per set Steel 516-103-26 10 516-101-26 516-106-26 10 516-107-26 Inch Block Set Blocks Order No. per set Steel 516-552-56 10 516-921-26 516-922-26 516-923-26 516-529-26* 10
9
516-554-56 516-929-26 516-930-26 516-931-26 — 9 — 516-934-26 516-935-26 * For QuantuMike
CERA 516-152-26 516-153-26 516-156-26 516-157-26
Order No. Applicable gage block set Applicable gage block size (inch)
Micro Checker (holder only) 516-608 516-921-26, 516-922-26, 516-923-26, 516-321-26, 516-322-26, 516-323-26 .105, .210, .315, .420, .5, .605, .815, .920
Grade
Blocks included in set
0 AS- 1 0 AS-1
1.00, 1.25, 1.50, 2, 3, 5, 10, 15, 20, 25mm 2.5, 5.1, 7.7, 10.3, 12.9, 15, 17.6, 20.2, 22.8, 25mm UÊ"«ÌV>Ê«>À>iÊÌÊrÊ£Ó®
Grade CERA 516-559-56 K 516-321-26 00 516-322-26 0 516-323-26 AS-1 516-319-26* 0
Blocks included in set
516-561-56 516-333-26 516-334-26 516-335-26 516-563-56 516-329-26 516-330-26 516-331-26
.0625, .100, .125, .200, .250, .300, .500, 1, 2” UÊ"«ÌV>Ê«>À>iÊÌÊrÊ°x¸®
K 00 0 AS- 1 K 00 0 AS- 1
.105, .210, .315, .420, .500, .605, .710, .815, .920, 1” UÊ"«ÌV>Ê«>À>iÊÌÊrÊ°x¸® .087, .189, .307, .409, .472, .598, .669, .772, .890, £¸ UÊ"«ÌV>Ê«>À>iÊÌÊrÊ°x¸®
.0625, .100, .125, .200, .250, .300, .500, 1, 2”
Bore Gage Calibration Kit SERIES 516
SPECIFICATIONS Blocks per set
9
Order No. Carbide 516-120-26
Grade 0
Blocks included in set Size .04”, .08”, .16”, .2”, .4”, .8”, 1”, 2”, 3” 619018 (plain jaw 2 pc. set) and 619004 (160mm holder)
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(Gage Blocks are optional)
Individual Metric Rectangular Gage Block FEATURES UÊvÊÕÃ}ÊÞÊiÊi}Ì
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ÊÀ>`iÊ Ê}>}iÊLVÊvÊ- ÊÃÌ>`>À`ÊÃÊ specially supplied with a Certificate of Calibration which certificates that the gage block was manufactured through interferometry. Suffix Number for Selecting Standard and Certificate Provided ASME Grade K 00 0 AS-1 AS- 2
SPECIFICATIONS Metric Block Length (mm)
Steel, CERA -516** -521* -531* -541* -551*
* provided with Inspection Certificate ** provided with Calibration Certificate and Inspection Certificate Example: 611821-521 0.1mm gage block in grade 00. We make custom length gage block length: 0.1-1000mm
Inspection Certificate
0.1 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18 0.19 0.2 0.21 0.22 0.23 0.24 0.25 0.26 0.27 0.28 0.29 0.3 0.31 0.32 0.33 0.34 0.35 0.36 0.37 0.38 0.39 0.4 0.41 0.42 0.43 0.44 0.45 0.46 0.47 0.48 0.49 0.5 0.51 0.52
Order No. Steel 611821 611860 611861 611862 611863 611822 611864 611865 611866 611867 611823 611868 611869 611870 611871 611824 611872 611873 611874 611875 611825 611876 611877 611878 611879 611826 611880 611881 611882 611883 611827 611884 611885 611886 611887 611828 611888 611889 611890 611891 611506 611892 611893
Length (mm) CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 613506 — —
0.53 0.54 0.55 0.56 0.57 0.58 0.59 0.6 0.61 0.62 0.63 0.64 0.65 0.66 0.67 0.68 0.69 0.7 0.71 0.72 0.73 0.74 0.75 0.76 0.77 0.78 0.79 0.8 0.81 0.82 0.83 0.84 0.85 0.86 0.87 0.88 0.89 0.9 0.91 0.92 0.93 0.94 0.95
Order No. Steel 611894 611895 611896 611897 611898 611899 611900 611901 611902 611903 611904 611905 611906 611907 611908 611909 611910 611911 611912 611913 611914 611915 611916 611917 611918 611919 611920 611921 611922 611923 611924 611925 611926 611927 611928 611929 611930 611931 611932 611933 611934 611935 611936
E-9
Length (mm) CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
0.96 0.97 0.98 0.99 0.991 0.992 0.993 0.994 0.995 0.996 0.997 0.998 0.999 1 1.0005 1.001 1.002 1.003 1.004 1.005 1.006 1.007 1.008 1.009 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.1 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19
Order No. Steel 611937 611938 611939 611940 611551 611552 611553 611554 611555 611556 611557 611558 611559 611611 611520 611521 611522 611523 611524 611525 611526 611527 611528 611529 611561 611562 611563 611564 611565 611566 611567 611568 611569 611570 611571 611572 611573 611574 611575 611576 611577 611578 611579
CERA — — — — 613551 613552 613553 613554 613555 613556 613557 613558 613559 613611 613520 613521 613522 613523 613524 613525 613526 613527 613528 613529 613561 613562 613563 613564 613565 613566 613567 613568 613569 613570 613571 613572 613573 613574 613575 613576 613577 613578 613579
E-10
Length (mm) CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 613642 — — — — 613613 613643 613614 613644 613615 613850 613645 613616 613646 613617 613647 613851 613618 613648 613619 613649 613671 613852 613650 613621 613651 613622 613652 613853
13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 17.6 18 18.5 19 19.5 20 20.2 20.5 21 21.5 22 22.5 22.8 23 23.5 24 24.5 25 25.25 30 35 40 41.3 45 50 60 70 75 80 90 100 125 131.4 150 175 200 250 300 400 500 600 700 750 800 900 1000
Order No. Steel 611623 611653 611624 611654 611625 611655 611626 611656 611627 611657 611854 611628 611658 611629 611659 611672 611855 611660 611631 611661 611632 611662 611856 611633 611663 611634 611664 611635 611754 611673 611755 611674 611857 611756 611675 611676 611677 611801 611678 611679 611681 611802 611858 611803 611804 611682 611805 611683 611684 611685 611840 611841 611842 611843 611844 611845
CERA 613623 613653 613624 613654 613625 613655 613626 613656 613627 613657 613854 613628 613658 613629 613659 613672 613855 613660 613631 613661 613632 613662 613856 613633 613663 613634 613664 613635 613754 613673 613755 613674 613857 613756 613675 613676 613677 613801 613678 613679 613681 613802 613858 613803 613804 613682 613805 613683 613684 613685 — — — — — —
Metric Wear Block Length (mm) 1 2
Order No. Tungsten carbide 612611 612612
DIMENSIONS Unit: mm Nominal length: 0.1mm - 5.5mm
9
Length
-0.05 -0.2
Nominal Value Measuring face
0 30 -0.3
2.17 2.18 2.19 2.2 2.21 2.22 2.23 2.24 2.25 2.26 2.27 2.28 2.29 2.3 2.31 2.32 2.33 2.34 2.35 2.36 2.37 2.38 2.39 2.4 2.41 2.42 2.43 2.44 2.45 2.46 2.47 2.48 2.49 2.5 2.6 2.7 2.8 2.9 3 3.5 4 4.5 5 5.1 5.5 6 6.5 7 7.5 7.7 8 8.5 9 9.5 10 10.3 10.5 11 11.5 12 12.5 12.9
Order No. Steel 611717 611718 611719 611720 611721 611722 611723 611724 611725 611726 611727 611728 611729 611730 611731 611732 611733 611734 611735 611736 611737 611738 611739 611740 611741 611742 611743 611744 611745 611746 611747 611748 611749 611642 611750 611751 611752 611753 611613 611643 611614 611644 611615 611850 611645 611616 611646 611617 611647 611851 611618 611648 611619 611649 611671 611852 611650 611621 611651 611622 611652 611853
92123
Serial number Nominal length: 6mm - 10mm
9 -0.05 -0.2
Length
mm
Nominal Value
0 30 -0.3
Length (mm) CERA 613580 613581 613582 613583 613584 613585 613586 613587 613588 613589 613590 613591 613592 613593 613594 613595 613596 613597 613598 613599 613600 613601 613602 613603 613604 613605 613606 613607 613608 613609 613641 613516 613517 613518 613519 613612 — — — — — — — — — — — — — — — — — — — — — — — — — —
92123
Serial number
Measuring face Nominal length: 10.3mm - 100mm
9 -0.05 -0.2
Length
mm
0 35 -0.3
1.2 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.3 1.31 1.32 1.33 1.34 1.35 1.36 1.37 1.38 1.39 1.4 1.41 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.5 1.6 1.7 1.8 1.9 2 2.0005 2.001 2.002 2.003 2.004 2.005 2.006 2.007 2.008 2.009 2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08 2.09 2.1 2.11 2.12 2.13 2.14 2.15 2.16
Order No. Steel 611580 611581 611582 611583 611584 611585 611586 611587 611588 611589 611590 611591 611592 611593 611594 611595 611596 611597 611598 611599 611600 611601 611602 611603 611604 611605 611606 611607 611608 611609 611641 611516 611517 611518 611519 611612 611690 611691 611692 611693 611694 611695 611696 611697 611698 611699 611701 611702 611703 611704 611705 611706 611707 611708 611709 611710 611711 611712 611713 611714 611715 611716
Nominal Value
92123
Serial number
Measuring face Nominal length 125mm - 1000mm Length
9 -0.05 -0.2 x0.211
Nominal Value
2-Ø10
x0.211
125 mm
0 35 -0.3
Length (mm)
92123
Measuring face
Airy line 25 ± 0.5
Serial number
25 ± 0.5
Suffix Number for Selecting Standard and Certificate Provided ASME Grade K 00 0 AS-1 AS-2
Individual Inch Rectangular Gage Block SPECIFICATIONS
Steel, CERA -516** -521* -531* -541* -551*
Inch Block
* provided with Inspection Certificate ** provided with Calibration Certificate and Inspection Certificate Example: 611310-521 °£¸Ê}>}iÊLVÊÊ}À>`iÊää°Ê We make custom length gage block length: °ää{ÊÊÓä¸
Inspection Certificate
DIMENSIONS
Unit: Inch
Nominal length: .004 - .25”
-.002 .354 -.008
Length
0 1.181 -.012
Nominal Value Measuring face 92123
Serial number .354 -.002 -.008
Length
mm
0 1.181 -.012
Nominal length: .3 - 4”
Nominal Value
92123
Serial number
Measuring face Nominal length: .45 - 4”
-.002 .354 -.008
0 1.378 -.012
Length
mm
Nominal Value
92123
Serial number
Measuring face Nominal length 5 - 20” Length
.354 -.002 -.008 Nominal Value
2-Ø10
x0.211
5”
0 1.378 -.012
x0.211
92123
Measuring face .984±.02
Order No. Steel .004 611304 .005 611305 .006 611306 .007 611307 .008 611308 .009 611309 .01 611310 .011 611311 .012 611312 .013 611313 .014 611314 .015 611315 .016 611316 .017 611317 .018 611318 .019 611319 .02 611320 .02005 611240 .0201 611231 .0202 611232 .0203 611233 .0204 611234 .0205 611235 .0206 611236 .0207 611237 .0208 611238 .0209 611239 .021 611321 .022 611322 .023 611323 .024 611324 .025 611325 .026 611326 .027 611327 .028 611328 .029 611329 .03 611330 .031 611331 .03125 (1/32) 611101 .032 611332 .033 611333 .034 611334 .035 611335 .036 611336 .037 611337 .038 611338 .039 611339 .04 611340 .041 611341 .042 611342 .043 611343 .044 611344 .045 611345 .046 611346 .046875 (3/64) 611102 .047 611347 .048 611348 .049 611349 .05 611105
Airy line
Serial number
.984±.02
Order No. Steel .06 611106 .0625 611303 .07 611107 .078125 (5/64) 611103 .08 611108 .09 611109 .09375 (3/32) 611104 .1 611191 .100025 611111 .10005 611135 .100075 611112 .1001 611121 .1002 611122 .1003 611123 .1004 611124 .1005 611125 .1006 611126 .1007 611127 .1008 611128 .1009 611129 .101 611141 .102 611142 .103 611143 .104 611144 .105 611145 .106 611146 .107 611147 .108 611148 .109 611149 .109375 (7/64) 611110 .11 611150 .111 611151 .112 611152 .113 611153 .114 611154 .115 611155 .116 611156 .117 611157 .118 611158 .119 611159 .12 611160 .121 611161 .122 611162 .123 611163 .124 611164 .125 611165 .126 611166 .127 611167 .128 611168 .129 611169 .13 611170 .131 611171 .132 611172 .133 611173 .134 611174 .135 611175 .136 611176 .137 611177 .138 611178 Length (inch)
Length (inch)
CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — 613103 — — — — — — — — — — — — — — — 613104 — — — 613105
E-11
Length (inch) CERA — 613303 — 613100 — — 613101 613191 613110 613135 613111 613121 613122 613123 613124 613125 613126 613127 613128 613129 613141 613142 613143 613144 613145 613146 613147 613148 613149 613102 613150 613151 613152 613153 613154 613155 613156 613157 613158 613159 613160 613161 613162 613163 613164 613165 613166 613167 613168 613169 613170 613171 613172 613173 613174 613175 613176 613177 613178
.139 .14 .141 .142 .143 .144 .145 .146 .147 .148 .149 .15 .16 .17 .18 .19 .2 .21 .25 .3 .315 .35 .375 (3/8) .4 .420 .45 .5 .55 .6 .605 .65 .7 .710 .75 .8 .815 .85 .9 .920 .95 1 2 3 4 5 6 7 8 10 12 16 20
Order No. Steel 611179 611180 611181 611182 611183 611184 611185 611186 611187 611188 611189 611115 611116 611117 611118 611119 611192 611221 611212 611193 611209 611213 611113 611194 611210 611214 611195 611215 611196 611211 611216 611197 611220 611217 611198 611226 611218 611199 611227 611219 611201 611202 611203 611204 611205 611206 611207 611208 611222 611223 611224 611225
CERA 613179 613180 613181 613182 613183 613184 613185 613186 613187 613188 613189 613115 613116 613117 613118 613119 613192 613221 613212 613193 613209 613213 613112 613194 613210 613214 613195 613215 613196 613211 613216 613197 613220 613217 613198 613226 613218 613199 613227 613219 613201 613202 613203 613204 613205 613206 613207 613208 613222 613223 613224 613225
Inch Wear Block Length (inch) .05 .1
Order No. Tungsten carbide 612105 612191
Rectangular Gage Block with CTE Gage Blocks with Thermal Expansion Coefficient Data FEATURES UÊ ÌÕÌÞÊvviÀÃÊÌ«iÛiÊ}>}iÊLVÃÊÃÌiiÊ and ceramic) which are superior to the K class blocks, with their quality supported by Mitutoyo’s best technologies.
double-faced interferometer (DFI)
UÊ iÃÊÜÌ
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ÞÊ>VVÕÀ>ÌiÊÌ
iÀ>Ê expansion coefficient measured with a high accuracy double-faced interferometer (DFI). UÊ/
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Ê>VVÕÀ>VÞÊ}>}iÊLVÊ interferometer (GBI) guarantees a high dimensional accuracy. UÊMitutoyo offers rectangular gage blocks, having nominal values from 100 to 500mm Grade: K class in ASME Uncertainty of thermal expansion coefficient: 0.035 x 10-6/K (k = 2) Uncertainty of dimension measurement: 30nm (k = 2), for 100mm block
SPECIFICATIONS Order No. Steel 611681-51B 611802-51B 611803-51B 611804-51B 611682-51B 611805-51B 611683-51B 611684-51B 611685-51B
ASME Grade K
Steel, CERA -51B
-51B: provided with JCSS Calibration Certificate and Inspection Certificate
Inspection Certificate
Metric Block with CTE Length (mm) 100 125 150 175 200 250 300 400 500
* Suffix Number for Selecting Standard and Certificate Provided
Inch Block with CTE Order No. CERA 613681-51B 613802-51B 613803-51B 613804-51B 613682-51B 613805-51B 613683-51B 613684-51B 613685-51B
Length (inch) 4 5 6 7 8 10 12 16 20
Order No. Steel 611204-51B 611205-51B 611206-51B 611207-51B 611208-51B 611222-51B 611223-51B 611224-51B 611225-51B
Order No.CERA 613204-51B 613205-51B 613206-51B 613207-51B 613208-51B 613222-51B 613223-51B 613224-51B 613225-51B
ZERO CERA Blocks UÊ «iiÌ>ÀÞÊÕÌÀ>ÜÊÌ
iÀ>ÊiÝ«>ÃÊ UÊ/
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iÊÌi«iÀ>ÌÕÀiÊ and high specific rigidity (Young's modulus/ range 20±1ºC less than 1/500 that of steel specific gravity) (0±0.02×10-6/K(20ºC)) UÊÃÌÊÊÃiVÕ>ÀÊV
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ÊÊ`iÃÊ and coefficient of thermal expansion SPECIFICATIONS Metric Blocks Order No. JIS/ISO/DIN BS 617673-016 617673-116 617675-016 617675-116 617681-016 617681-116 617682-016 617682-116 617683-016 617683-116 617684-016 617684-116 617685-016 617685-116 617840-016 617840-116 617841-016 617841-116 617843-016 617843-116 617844-016 617844-116 617845-016 617845-116 516-771-60 516-771-61
E-12
ASME 617673-516 617675-516 617681-516 617682-516 617683-516 617684-516 617685-516 617840-516 617841-516 617843-516 617844-516 617845-516 516-771-66
Length (mm) 30 50 100 200 300 400 500 600 700 800 900 1000 Above set
Rectangular Gage Block Accessories SERIES 516 – For Gage Blocks over 100mm Specially designed for the long gage blocks over 100mm which have two holes on the body for coupling.
Accessories for gage blocks over 100mm Order No. 516-605 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 3 pcs. 1 pc. 2 pcs. 1 pc. 1 pc.
Included in set Holder A (619031) Holder B (619032) Holder C (619033) Holder D (619034) Holder E (619035) Adaptor (619036) Holder base 35mm (619009) Half round jaw 12mm (619013) Plain jaw (2 pc. set) (619018) Scriber point (619019)
Note: These accessories can be used for inch rectangular gage blocks.
516-605
Fixed pin 75 Adjustable pin
27.5
Holder A: 619031 Used for coupling two long gage blocks.
SPECIFICATIONS
Holder B and C: Used for coupling two long gage blocks together with other gage blocks up to 35mm (Holder B) or 140mm (Holder C). Also used for attaching jaws with two adapters.
Order No. R (max.) L Holder B 619032 90mm 126mm Holder C 619033 200mm 236mm
,
Holder D: 619034 Used for attaching to the holder base.
Holder E: 619035 Used for attaching to the holder base together with other gage blocks up to 125mm. Used for attaching jaws with one adapter.
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Half round jaw: 619013 Holder base: 619009 Adaptor: 619036
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Scriber point: 619019 xä
Plain jaw: 619018 (2 pc. set) Óä
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E-13
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Rectangular Gage Block Accessories SERIES 516
To expand the variety of rectangular gage block (steel and CERA) applications, Mitutoyo offers the gage block accessories set. By assembling the items in the set, you can easily and quickly build up a precision measuring instrument.
516-601
516-602
SPECIFICATIONS
Assortment of Accessories Order No.
Accessories
619002 619003 619004 619005 619009 619010 619011 619012 619013 619014 619018 619019 619020 619021 619022 619023
Holder 60mm Holder 100mm Holder 160mm Holder 250mm Holder Base 35mm Half round jaw 2mm Half round jaw 5mm Half round jaw 8mm Half round jaw 12mm Half round jaw 20mm Plain jaw (2 pc. set) 160mm Scriber point Center point Tram point Triangular straightness edge 100mm Triangular straight edge 160mm Total Qty. in set
Metric Set Order No. 516-601 516-602 U U U U U U U U U U U U U U U U U U U U U U U U U U 22 pcs. 14 pcs.
E-14
Accessory (s) included in a set 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 2 pcs. 2 pcs. 2 pcs. 2 pcs. 2 pcs. 1 pc. 1 pc. 1 pc. 2 pcs. 1 pc. 1 pc.
Rectangular Gage Block Accessories Holder: Used as a clamp if using plain jaws, scriber point, etc.
Holder base 35mm: 619009 Measures a height on the surface plate and scribes a workpiece if used with the holder.
Finished surface
A
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Holder mount
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Order No. 619002 619003 619004 619005
Order No. 619009
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L 15 - 61mm 4 - 106mm 62 - 165mm 153 - 256mm
Scriber point: 619019 Scribes a workpiece if used with the holder and holder base. 50mm
9mm
Center point: 619020 Scribes a workpiece if used with the holder and holder base.
Finished surface
Tram point: 619021 Inspects the scale of the height gage, etc., if used with the holder and holder base.
60
Finished surface
30
8.5mm
8.5mm
Finished surface
A 35±0.005mm
8.5mm
50mm
50mm
9mm
9mm
Plain jaw: 619018 Measures an outside or inside diameter if used with a pair of jaws and the holder. 20
A
20
Triangular straight edge: Measures parallelism.
9
60
L
L
A
60
Finished surface
Order No. 619018* * 2 pc. set
Order No. 619022 619023
L 160mm
Half round jaw: Measures an outside or inside diameter if used with a pair of jaws and the holder. B 9mm
A
H
Order No. 619010 619011 619012 619013 619014
C
B 9mm
A
H
C
E-15
L 100mm 160mm
H 2±0.0005mm 5±0.0005mm 8±0.0005mm 12±0.0005mm 20±0.0005mm
A 6mm 6mm 12mm 25mm 25mm
B 40mm 50mm 60mm 75mm 125mm
C 8mm 8mm 8mm 13mm 20.5mm
Metric Square Gage Block Set
SERIES 516 — Metric Block Set, Long Block Set, Wear Block Set A Square Gage Block can retain stable orientation both longitudinally and laterally. A wide range of application measurements can be made, including cutting tool positioning, angle measurement with a sine bar, taper measurement with a roller, and inspection of depth micrometers. Steel 32-block set
Steel 76-block set
Steel 103-block set
Steel 112-block set
SPECIFICATIONS Metric Block Set Blocks per set
112 103 76 47 32
Order No. Steel 516-437-26 516-438-26 516-439-26 516-440-26 — 516-441-26 516-442-26 516-443-26 516-444-26 516-449-26 516-450-26 516-451-26 516-452-26 — 516-457-26 516-458-26 516-459-26 516-460-26 516-465-26 516-466-26 516-467-26 516-468-26 — —
Grade CERA — — — — — — — — — — — — — — — — — — — — — — — —
00 0 AS-1 AS-2 — 00 0 AS-1 AS-2 00 0 AS-1 AS-2 — 00 0 AS-1 AS-2 — 00 0 AS-1 AS-2 —
Blocks included in set Size Step 1.005 0.001 1.001 - 1.009 0.01 1.01 - 1.49 0.5 0.5 - 24.5 25 25 - 100 1.005 0.01 1.01 - 1.49 0.5 0.5 - 24.5 25 25 - 100 1.005 0.01 1.01 - 1.49 0.5 0.5 - 9.5 10 10 - 40 25 50 - 100 1.005 0.01 1.01 - 1.09 0.1 1.1 - 1.9 1 1 - 24 25 25 - 100 1.005 0.01 1.01 - 1.09 0.1 1.1 - 1.9 1 1-9 10 10 - 30 60
Qty. 1 9 49 49 4 1 49 49 4 1 49 19 4 3 1 9 9 24 4 1 9 9 9 3 1
Blocks included in set Size Step 25 125, 150, 175 50 200, 250 100 300, 400, 500
Qty. 3 2 3
Blocks included in set Size Step 1 —
Qty. 2
2
2
Metric Long Block Set Blocks per set
8
Order No. Steel 516-751-26 516-752-26 516-753-26 516-754-26
Grade CERA — — — —
00 0 AS-1 AS-2
Metric Wear Block Set Blocks per set
2 2
Order No. Carbide 516-820-26 516-821-26 516-822-26 516-823-26
Grade CERA — — — —
0 AS-1 0 AS-1
E-16
—
Provided with Inspection Certificate
Provided with Inspection Certificate
Inch Square Gage Block Set
SERIES 516 — Inch Block Set, Long Block Set, Wear Block Set SPECIFICATIONS Inch Block Set Blocks per set
81 36
28
Order No. Steel 516-401-26 516-402-26 516-403-26 516-404-26 516-421-26 516-422-26 516-423-26 516-424-26
CERA 516-201-26 516-202-26 516-203-26 516-204-26 516-221-26 516-222-26 516-223-26 516-224-26
00 0 AS-1 AS-2 00 0 AS-1 AS-2
516-417-26 516-418-26 516-419-26 516-420-26
— — — —
00 0 AS-1 AS-2
Grade
Blocks included in set Size Step .0001 .1001 - .1009 .001 .101 - .149 .05 .05 - .95 1 1-4 .05” .0001 .1001 - .1009 .001 .101 - .109 .01 .11 - .19 .1 .1 - .5 1 1, 2, 4 .02005” .0001 .0201 - .0209” .001 .021 - .029” .01 .021 - .029” .10 - .090”
Qty. 9 49 19 4 1 10 9 9 5 3 1 9 9 9
Inch Long Block Set Blocks per set
8 Steel 47-block set
Order No. Steel 516-762-26 516-763-26
Grade CERA — —
0 AS-1
Blocks included in set Size Step 1 5-7 2 8, 10, 12 4 16, 20
Qty. 3 3 2
Blocks included in set Size Step .05 —
Qty. 2
.1
2
Inch Wear Block Set Blocks per set
2 2 Steel 8-block set
Order No. Carbide 516-824-26 516-825-26 516-826-26 516-827-26
0 AS-1 0 AS-1
—
92 pcs. Gage Blocks with accessories set in wooden box Blocks in set Order No. Steel 516-405-26 92
Carbide 2-block set
Grade CERA 516-846-26 516-847-26 516-844-26 516-845-26
Grade Blocks included in set Size Step 0 .0625 .078125 .09375 .100025 .10005 .100075 .109375 .1001 - .1009 .0001 .101 - .149 .001 .05 - .95 .05 .16 - .19 .01 1 4 1
Qty 1 1 1 1 1 1 1 9 49 4 19 4
E-17
Individual No. Description
Qty.
619052 619051 619055 619057 619058 619056 619066 619059 619062 619063 619064 619065
2 2 1 2 2 2 2 2 1 1 1 1
Plain Jaw .500” Half round jaw .250” Holder base .500” Flat head screw 1 1/4” Flat head screw 5/8” Stud Knurled head screw Slotted head nut Tie rod 3” Tie rod 2 1/4” Tie rod 1 1/2” 3/4”
Individual Metric Square Gage Block
Suffix Number for Selecting Standard and Certificate Provided ASME Grade K 00 0 AS-1 AS-2
Steel — -521* -531* -541* -551*
* provided with Inspection Certificate Example: 614611-521 1mm gage block in grade 00. We make custom length gage block length: 0.5 - 500mm.
SPECIFICATIONS Metric Block Length (mm) 0.5 1 1.0005 1.001 1.002 1.003 1.004 1.005 1.006 1.007 1.008 1.009 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.1 1.11 1.12 1.13 1.14 1.15 1.16 1.17 1.18 1.19 1.2 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.3 1.31 1.32
Order No. Steel 614506 614611 614520 614521 614522 614523 614524 614525 614526 614527 614528 614529 614561 614562 614563 614564 614565 614566 614567 614568 614569 614570 614571 614572 614573 614574 614575 614576 614577 614578 614579 614580 614581 614582 614583 614584 614585 614586 614587 614588 614589 614590 614591 614592
Length (mm) CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
1.33 1.34 1.35 1.36 1.37 1.38 1.39 1.4 1.41 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.5 1.6 1.7 1.8 1.9 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 12 12.5
Order No. Steel 614593 614594 614595 614596 614597 614598 614599 614600 614601 614602 614603 614604 614605 614606 614607 614608 614609 614641 614516 614517 614518 614519 614612 614642 614613 614643 614614 614644 614615 614645 614616 614646 614617 614647 614618 614648614619 614649 614671 614650 614621 614651 614622 614652
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Length (mm) CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
13 13.5 14 14.5 15 15.5 16 16.5 17 17.5 18 18.5 19 19.5 20 20.5 21 21.5 22 22.5 23 23.5 24 24.5 25 30 40 50 60 75 100 125 150 175 200 250 300 400 500
Order No. Steel 614623 614653 614624 614654 614625 614655 614626 614656 614627 614657 614628 614658 614629 614659 614672 614660 614631 614661 614632 614662 614633 614663 614634 614664 614635 614673 614674 614675 614676 614801 614681 614802 614803 614804 614682 614805 614683 614684 614685
CERA — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — —
Metric Wear Block Length (mm) 1 2
Order No. Tungsten carbide 615611 615612
Inspection Certificate
Suffix Number for Selecting Standard and Certificate Provided ASME Grade K 00 0 AS-1 AS-2
SPECIFICATIONS
Steel, CERA — -521* -531* -541* -551*
Inch Block Length (inch)
* provided with Inspection Certificate Example: 614310-521 °ä£¸Ê}>}iÊLVÊÊ}À>`iÊää°Ê We make custom length gage block length: °ä£ÊÊÓä¸
Inspection Certificate
DIMENSIONS Unit: mm Length
Nominal length: 0.5mm - 4.5mm (.010" - .19") 24.1±0.1 (.95”)
24.1±0.1 (.95”)
Measuring face
6.7±0.1 On both sides (.264”)
0.010
Nominal Value
92123
Serial number
Length
Nominal length: 5mm - 14.5mm (.02" - .450") Nominal Value .200
77±2° Ø9.3
92123
Serial number 24.1±0.1 (.95”)
24.1±0.1 (.95”)
6.7±0.1 (.264”)
Measuring face
Nominal length: 15mm - 500mm (.500" - 20")
1 IN
Serial number
77±2° Length
Nominal Value
92123
24.1±0.1 (.95”)
24.1±0.1 (.95”)
6.7±0.1 (.264”)
Individual Inch Square Gage Block
Ø9.3
.01 .02005 .0201 .0202 .0203 .0204 .0205 .0206 .0207 .0208 .0209 .02 .021 .022 .023 .024 .025 .026 .027 .028 .029 .03 .03125 (1/32) .04 .046875 (3/64) .05 .06 .0625 .07 .078125 (5/64) .08 .09 .09375 (3/32) .1 .100025 .10005 .100075 .1001 .1002 .1003 .1004 .1005 .1006 .1007 .1008 .1009 .101 .102 .103 .104 .105
Order No. Steel 614310 614240 614231 614232 614233 614234 614235 614236 614237 614238 614239 614320 614321 614322 614323 614324 614325 614326 614327 614328 614329 614330 614301 614340 614302 614105 614106 614303 614107 614304 614108 614109 614305 614191 614307 614135 614308 614121 614122 614123 614124 614125 614126 614127 614128 614129 614141 614142 614143 614144 614145
Order No. Steel .106 614146 .107 614147 .108 614148 .109 614149 .109375 (7/64) 614306 .11 614150 .111 614151 .112 614152 .113 614153 .114 614154 .115 614155 .116 614156 .117 614157 .118 614158 .119 614159 .12 614160 .121 614161 .122 614162 .123 614163 .124 614164 .125 614165 .126 614166 .127 614167 .128 614168 .129 614169.13 614170 .131 614171 .132 614172 .133 614173 .134 614174 .135 614175 .136 614176 .137 614177 .138 614178 .139 614179 .14 614180 .141 614181 .142 614182 .143 614183 .144 614184 .145 614185 .146 614186 .147 614187 .148 614188 .149 614189 .15 614115 .16 614116 .17 614117 .18 614118 .19 614119 .2 614192 Length (inch)
CERA — — — — — — — — — — — — — — — — — — — — — — — — — 616105 — 616303 — — — — — 616191 — 616135 — 616121 616122 616123 616124 616125 616126 616127 616128 616129 616141 616142 616143 616144 616145
Measuring face
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Length (inch) CERA 616146 616147 616148 616149 — 616150 616151 616152 616153 616154 616155 616156 616157 616158 616159 616160 616161 616162 616163 616164 616165 616166 616167 616168 616169 616170 616171 616172 616173 616174 616175 616176 616177 616178 616179 616180 616181 616182 616183 616184 616185 616186 616187 616188 616189 616115 616116 616117 616118 616119 616192
.25 .3 .35 .375 (3/8) .4 .45 .5 .55 .6 .65 .7 .75 .8 .85 .9 .95 1 2 3 4 5 6 7 8 10 12 16 20
Order No. Steel 614212 614193 614213 614309 614194 614214 614195 614215 614196 614216 614197 614217 614198 614218 614199 614219 614201 614202 614203 614204 614205 614206 614207 614208 614222 614223 614224 614225
CERA 616212 616193 616213 — 616194 616214 616195 616215 616196 616216 616197 616217 616198 616218 616199 616219 616201 616202 616203 616204 — — — — — — — —
Inch Wear Block Length (inch) .05 .1
Order No. Tungsten carbide 615105 615191
Square Gage Block Accessories SERIES 516
To expand the variety of Square Gage Block applications, Mitutoyo offers the Gage Block Accessories Set. By assembling the items in the set, you can easily and quickly build up a precision measuring instrument.
516-611
SPECIFICATIONS Inch
Metric Order No. 516-611 2 pcs. 2 pcs. 2 pcs. 1 pc. 1 pc. 1 pc. 2 pcs. 2 pcs. 2 pcs. 2 pcs. 2 pcs. 1 pc. 1 pc. 1 pc. 1 pc. 2 pcs. 2 pcs.
Included in set Half round jaw 2mm (619070) Half round jaw 5mm (619071) Plain jaw (619072) Center point (619073) Scriber point (619054) Block base (619074) >ÌÊ
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i>`ÊÃVÀiÜÊxÉn¸Ê619058) Slotted head nut (619059) `ÕÃÌ>LiÊÌiÊÀ`ÊȸÊ619060) `ÕÃÌ>LiÊÌiÊÀ`Ê{±£ÉÓ¸Ê619061) /iÊÀ`ÊθÊ619062) /iÊÀ`ÊÓ±£É{¸Ê619063) /iÊÀ`Ê£±£ÉÓ¸Ê619064) /iÊÀ`ÊÎÉ{¸Ê619065) Stud (619056) Knurled head screw (619066)
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Order No. 516-612 2 pcs. 2 pcs. 2 pcs. 1 pc. 1 pc. 1 pc. 2 pcs. 2 pcs. 2 pcs. 2 pcs. 2 pcs. 1 pc. 1 pc. 1 pc. 1 pc. 2 pcs. 2 pcs.
Included in set >vÊÀÕ`Ê>ÜÊ°£Óx¸Ê619050) >vÊÀÕ`Ê>ÜÊ°Óx¸Ê619051) Plain jaw (619052) Center point (619053) Scriber point (619054) Block base (619055) >ÌÊ
i>`ÊÃVÀiÜÊ£±£É{¸Ê619057) >ÌÊ
i>`ÊÃVÀiÜÊxÉn¸Ê619058) Slotted head nut (619059) `ÕÃÌ>LiÊÌiÊÀ`ÊȸÊ619060) `ÕÃÌ>LiÊÌiÊÀ`Ê{±£ÉÓ¸Ê619061) /iÊÀ`ÊθÊ619062) /iÊÀ`ÊÓ±£É{¸Ê619063) /iÊÀ`Ê£±£ÉÓ¸Ê619064) /iÊÀ`ÊÎÉ{¸Ê619065) Stud (619056) Knurled head screw (619066)
Stud: 619056
Half round jaw: Used to measure an inside or outside diameter.
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Flat head screw Order No. 619070 619071 619050 619051
R 1.95mm 4.95mm .123” .248”
L 2mm 5mm .125” .25”
W 33.6mm 39.9mm 33.6mm 39.9mm
H 5.3mm 10.3mm 5.3mm 10.3mm
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Order No. 619057 619058
Plain jaw: 619072 (10mm), 619052Ê°x¸® Used to measure an inside or outside diameter. Slotted head nut: 619059
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L 31.6mm 15.8mm
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Knurled head screw: 619066
Center point: 619073 (2mm), 619053Ê°£¸® Used to scribe a workpiece.
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Tie rod Scriber point: 619054 Used to scribe a workpiece.
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Order No. 619065 619064 619063 619062
Base: 619074 (10mm), 619055Ê°x¸® Used as clamps by inserting them into the center hole of a square gage block.
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Order No. 619060 619061
E-21
L P 124.5mm 6.35mm 86.5mm 6.35mm
n 14 8
Ceraston
Accessory for Gage Blocks FEATURES UÊÕ>ViÀ>VÊ}À`}ÊÃÌiÊvÀÊ removing burrs from hard materials such as ceramics that ordinary grinding stones cannot handle.
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Removing burrs 601644
601645
SPECIFICATIONS Order No. 601645 601644
Dimensions (W x D x H) 100 x 25 x 12mm 150 x 50 x 20mm
Mass 110g 530g
(1) Wipe any dust and oil films from the gage block and the Ceraston (or Arkansas stone) using a solvent. (2) Place the gage block on the Ceraston so that the measuring face that has burrs is on the abrasive surface of the stone. While applying light pressure, move the gage block to and fro about ten times (Fig. 1). Use a block rubber for thin gage blocks to apply even pressure (Fig. 2). (3) Check the measuring face for burrs with an optical flat. If the burrs have not been removed, repeat step (2). If burrs are too large, they may not be removed with a grinding stone. If so, discard the gage block.
Maintenance Kit for Gage Block SERIES 516
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FEATURES UÊVÕ`iÃÊ>ÊiViÃÃ>ÀÞÊ>Ìi>ViÊÌÃÊ for daily care and storage of gage blocks. UÊ-Õ««i`ÊÊ>ÊwÌÌi`ÊÜ`iÊV>ÃiÊvÀÊ portable use.
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Note: The abrasive surface of a Ceraston must be made flat by lapping it from time to time. After lapping the Ceraston, the lapping powder must be completely removed from the surface to prevent the surface of the gage block from being scratched. Mitutoyo does not handle the Arkansas stone.
516-650E
SPECIFICATIONS Order No. 516-650E
Assortment of tools and accessories Ceraston (601645): Used for removing burrs on the measuring surface Optical flat (600003): Used for checking whether burrs exist. Tweezers (600004): Used for handling thin gage blocks. Blower brush (600005): Used for blowing out dust on the measuring surface. Cleaning paper (600006): Used for wiping off rust preventive oil and contamination. Artificial leather mat (600007): Used as a gage block mat. Reagent bottle (600008): Bottle of wiping solution (100mL) Gloves
E-22
Step Master SERIES 516 FEATURES Step master is a master gage used for the z-axis (vertical direction) calibration of optical instruments.
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516-498 Ceramic type
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516-199 Steel type
SPECIFICATIONS Metric Order No.
Step value between adjacent blocks No. 1 - No. 2 No. 2 - No. 3 No. 3 - No. 4 10µm 5µm 2µm 300µm 100µm 50µm 10µm 5µm 2µm 300µm 100µm 50µm
516-198 516-199 516-498 516-499
Remarks No. 4 - No. 5 1µm 20µm 1µm 20µm
Steel type Steel type Ceramic type Ceramic type
Made-to-order Block & Reference Available Dimension
FEATURES
Nominal size:
UÊ ÌÕÌÞÊV>Ê«ÀÛ`iÊ>}iÊ VÃÊ>`Ê reference gages to you size and design.
.004 to 20” / 0.1 to 1000mm (steel) .1 to 20” / 0.5 to 500mm (ceramic) Nominal pitch: 0.0005mm (up to 100mm) 0.001mm (over 100mm) Minimum section dimension: Approx. .24 x .24” / 6 x 6mm Maximum section dimension: Approx. 5.5 x 5.5” / 140 x 140mm (steel) Approx. 6.3” Dia. / ø160mm (steel, cylindrical) Approx. 3.94 x 1.97” / 100 x 50mm (ceramic) Approx. .24” Dia. / ø60mm (ceramic, cylindrical) Accuracy: Gage Block Grade level Special materials of low expansion glass and low expansion ceramic are available.
P
O
Q
R B
C
E
A
S
D
F
L
G H
K I
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O: P: Q: R: S: T:
T
Steel Long rectangular block (15 x 10 x 200mm) Ceramic square block (24.1 x 24.1 x 12.3mm) Steel thin rectangular block (30 x 6 x 1.9mm) Steel square block (9 x 9 x 6mm) Steel thin rectangular block (30 x 6 x 2.1mm) Steel cylindrical bock (ø13.08 x 12mm)
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A: Ceramic rectangular gage block (21.94mm) B: Ceramic square gage block (2.1005mm) C: Steel square gage block (10.72mm) D: Steel square gage block (2.2065mm) E: Ceramic rectangular gage block (20.64mm) F: Steel rectangular gage block (31.5mm) G: Ceramic rectangular gage block (6.34mm) H: Steel rectangular gage block (3.603mm) I: Steel rectangular gage block (1.1505mm) J: Steel rectangular gage block (0.555mm) K: Steel rectangular gage block (6.156mm) L: Steel rectangular gage block (9.694mm) M: Steel rectangular gage block (10.02mm)
U
V
W
U: Cylindrical reference block for depth micrometer (ø60 x 150mm) V: Ceramic reference plate (50 x 50 x 50mm, flatness 0.3µm) W: Ceramic stepped block (30 x 18 x 5mm, step: 0.15mm)
E-23
Gage Block Comparator GBCD-250 SERIES 565 — Manual Type Comparator with Dual Gage Heads
Optional Accessories
FEATURES
962723: Gage head calibration kit 02ASD130: Square gage block holder kit 02ASF040: Heat protection shield 02ASQ953: GBPAK-M (Included Software) 937179T: Foot Switch 936937: Connecting cable
UÊ>}iÊLVÃÊLiÌÜiiÊä°£Ê>`ÊÓxäÊ can be easily compared with the standard gage block on the GBCD-250. UÊ/
iÊ`vviÀiÌ>Ê`Õ>Ê}>}}Ê
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SPECIFICATIONS Inch/Metric Model No. Order No. Range Resolution Accuracy in narrow range (20°C) Measuring units Operating condition Data output Dimensions (W x D x H) Mass
GBCD-250 565-150A ä°£ÊÊÓxäÊÉÊ°ää{ÊÊ£ä¸ ä°ääää£Êä°ä£®ÊÉÊ°ääää䣸 ±(0.03+0.3L/1000)µm* L = Gage block length (mm) Laser Hologage (upper), Muchecker (lower) Temperature: 20°C ±1°C Humidity: 58%RH ±15%RH Via SPC output port Main unit: 455 x 318 x 691mm Display unit: 345 x 397 x 187mm Main unit: Approx. 50kg Display unit: Approx. 9kg
* 95% confidence interval (not including the calibration error of the standard gage block).
Gage Block Comparator GBCD-100A SERIES 565 — Automatic Type Comparator with Dual Gage Heads
SPECIFICATIONS Model No. Order No. Resolution Range Measuring unit Accuracy in narrow range (20°C) Measuring force Air requirement Operating condition Dimensions (W x D x H) Mass
Standard Accessories
GBCD-100A 565-160A ä°ääää£Êä°ä£®ÊÉÊ°ääää䣸 ä°xÊÊ£ääÊÉÊ°äÓÊÊ{¸ Differential (dual-head) type MuChecker ±(0.03+0.3L/1000)µm* L = Gage block length (mm) Upper gage head: 1N (100gf) Lower gage head: 0.6N (60gf) 400kPa (4kgf/cm2) Temperature: 20°C ±1°C Humidity: 58%RH ±15%RH Main unit: 710 x 366 x 783mm Electronic unit: 160 x 410 x 382mm Main unit: 120kg Electronic unit: 14kg
* 95% confidence interval (not including the calibration error of the standard gage block).
E-24
GBPAK-A (software)
The GBCD-100A Automatic Gage Block Comparator is an easy-to-operate dualhead type gage block inspecting system. It automatically compares workpieces with a standard gage block and determines accuracies of such as central length, maximum length, minimum length, and parallelism through the operation of an optional personal computer.
Optional Accessories 962723: 962764: 613615-03: 218-007:
Gage block set for probe calibration Gage block holder for probe calibration 5mm gage block (glade 1) for origin setting Work bench PC System
