Innovators in Protection Technology - Terasaki

bBreaker Mounting Procedure for FC / RC ⁄1Interpole Barrier Mounting Procedure ⁄2Terminal Cover Mounting Procedure,Conductor Connection Procedure...

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z Safety Notices Innovators in Protection Technology

Instruction Manual for Moulded Case Circuit Breakers Types ・ Adjustable Thermal Magnetic Type E400-NJ S400-CJ S400-NJ S400-GJ S400-PJ ・Electronic Type S400-NE S400-GE S400-PE

Please retain this manual for future reference.The Manufacturer assumes no responsibility for damages resulting from non-application or incorrect application of the instructions provided herein.

7-2-10 Kamihigashi, Hiranoku, Osaka 547-0002, Japan TEL: 81-6-6791-9323/ FAX: 81-6-6791-9274 URL:http: // www.terasaki.co.jp E-mail:[email protected]

2G0789SAB(KRB-5336b)

Warning ●Never touch terminals. Otherwise, electric shock may result.

Caution ●Electrical work should only be undertaken by suitably qualified persons. ●Do not place the product in an area that is subject to high temperature, high humidity, excessive dusty air, corrosive gas, strong vibration and shock, or other unusual conditions. Mounting in such areas could cause a fire or malfunction. ●Be careful to prevent foreign objects (debris, concrete powder, iron powder, etc.) and rainwater from entering product. These materials inside the product could cause a fire or malfunction. ●Prior to commencing any work on the product, open an upstream circuit breaker or isolator to ensure that no voltage is applied to the product. Otherwise, electrical shock may result. ●For 4-pole breakers, be sure to connect a neutral conductor to the N pole. Otherwise, an over-current may hinder the product from tripping, thus resulting in a fire. ●When connecting cable or busbar to the product, tighten terminal screws to the torque specified in this manual. Otherwise, a fire could result. ●Even when tightening the terminal screws and insulating tubes interpole after conductor connection, do not apply or barriers insulating tape excessive force to the terminals. Otherwise, a fire may result. ●For front-connected breakers, Insulate all bare conductors of the line side until the breaker end. If interpole barriers are packed, be sure to use the barriers; moreover, insulate all bare conductors by insulating tape or the like so that the tape overlaps with the barriers. Insufficient insulation may result in shortcircuit. ●Do not block the arc gas vents of the product to ensure adequate arc space. Blocking these vents could result in failure of circuit interruption.

Instr

Caution

Breaker :1

Interpole Barrier (Only FC) 3P:2 4P:3

■Maintenance Precautions

Caution ●Service and/or inspection of the product must be done by persons having expert knowledge. ●Before servicing or inspecting the product, open an upstream circuit breaker or the like to isolate all sources of power. Otherwise, electric shock may result. ●Regularly check that the breaker terminal screws are tightened to torque values shown within this manual, failure to do so may result in fire.

Type 400AF

Connections/Poles Qty

■Other Precautions ・Do not carry this product by accessory leads, as this may cause damage to the product. ・Unauthorised opening of the breaker cover will invalidate product warranty. ・When installing the product, use wires or conductors, the cross sectional areas of which accommodate the rated current of the product. Using wires or conductors with inadequate cross sectional areas may cause false tripping and overheat.

Front Connected (FC) Rear Connected (RC) Plug-in Connected (PM) Flush Plate Where Applicable (F.P.)

3P 4P 3P 4P 3P 4P 3P 4P 3P 4P 3P 4P 3P 4P

S400-CJ

6 8 4 4 6 8 4 4 4 4 6 8 4 4

S400-□J

M10×25 M6×100 M12×35 M6×100 M6×120 M12×35 M6×25

10 13 17 19

T2AX00M

3 2

TRIPPED

Handle

4

5

Auxiliary Switch M Type B Type *

4 5

M type

T2AX00B



Ring Mark

Alarm Switch M Type B Type

3

T2AL00M

1



Shunt Trip

(ON)



T2SH00

Auxiliary Switch

T2AL00B

a contact

Combination



T2UV00

10mm

Undervoltage Trip power source

C1-C2

D1-D2

M Type

(ON)

6 7

□:“N”or“ G”or“ P”

Operation effort

RESET

B Type

(ON)

8 Slits of pulling out leads

(OFF)

110N 115N

In case of fitting one(or two) auxiliary switch, fit in an order from a left sideslot.

125N

・After fitting, verify the function of the Accessory.

9

AX AL SH UV

V

a contact b contact

Shunt Trip power source

Removal

Pull Out Leads on Load Side

(OFF)

b contact

11/AXc-14/AXa 11/AXc-12/AXb 91/ALc 91/ALc 21/AXc-24/AXa 21/AXc-22/AXb 31/AXc-34/AXa 31/AXc-32/AXb 94/ALa 92/ALb

Undervoltagie Trip

Trip Button

(OFF)

Alarm Switch



*Symbols of Accessories

(OFF)

E400-NJ S400-CJ |(ON)⇒ ○(OFF) S400-□J S400-□E TRIP⇒ ○(OFF)

5 6 8

v Fitting Internal Accessories

2

○(OFF)⇒|(ON)

S400-□E

□:“N”or“ G”or“ P”

2 3

Operation

Instruction Manual:1 (This document)

n

uctio

●When the breaker trips open automatically, remove the cause, then return the handle to the |(ON) position. Should a fault be interrupted, the breaker must be inspected. Otherwise, a fire may result.

■Mounting Precautions (For detailed mounting dimensions, refer to the TemBreak2 catalogue.)

c Operating Instructions

x Packaged Items/Assembly Tools

■Handling Precautions

Be sure to read these Instructions and other associated documents accompanying the product thoroughly to be familiarize yourself with the product handling, safety information, and all other precautions before mounting, using, servicing, or inspecting the product. In these Instructions, safety notices are divided into "Warning" and "Caution" according to the hazard level: Warning : A warning notice with this symbol indicates that neglecting the suggested procedure or practice could result in lethal or serious personal injury. Caution : A caution notice with this symbol indicates that neglecting the suggested procedure or practice could result in moderate or slight personal injury and/or property damage. Note that failing to observe Caution notices could result in serious results in some cases. Because safety notices contain important information, be sure to read and observe them.

1

2

b Breaker Mounting Procedure for FC / RC

n Breaker Mounting Procedure for F.P ( Where Applicable )

. Solderless Terminals Mounting Procedure for FC

, Conductor Connection Procedure for RC / F.P ( Where Applicable ) N

2

10

8

B L

2G0789SAB(KRB-5336b)

T2FW40W*

T2RP40*S

Flush Plate

L

T2FP40S*

M B

M6×25 4.6∼6.0N・m

1

*:3 or4 (Poles)

P

*:3 or4 (Poles)

2

*:3 or4 (Poles)

5 2

Solderless Terminal

Flat Bar Stud

1

M6×100 4.6∼6.0N・m

8 O

3



R5

φM

L

1

A

6

19

O P

M10×20 18.6∼29.4N・m 14mm M12×35 40.2∼65.7N・m

N

Q

≦25mm ≦240mm2 Special Screw M8×25

R

7∼9.5N・m 25N・m

4 Q

13 3

m Conductor Connection Procedure for FC J

H

8

K

19 φE

φI

D G

F C D E F G H I

Flat Bar

J

C

T2FB40*BC

8

≦30mm ≦12.5mm 10.5mm ≦30mm ≦12mm ≦10mm 11mm

*:3 or4 (Poles)

J K

・Insulate all bare conductors of the line side until the breaker end.

⁄0 Breaker Mounting Procedure for PM

⁄1 Interpole Barrier Mounting Procedure

M10×25 13.7∼22.5N・m M12×35 40.2∼65.7N・m

⁄2 Terminal Cover Mounting Procedure

2

⁄4 Adjustable Thermal Magnetic Type / Electronic Type

⁄3 Handle Holder / Lock Mounting Procedure

2

Adjustable Thermal Magnetic Type 0.8 0.63

8

10

6

12

2

1 1

1

IR(xIn) Ii(xIn)

2

Electronic Type IR

IR

200 225

2 1

150

200

4

1

0.63

3

5

1

6

(OFF)

7

2

0.5

175

A

Char.

0.8 0.9 0.95

400

225

125

1

IR

250 300 350

175

0.4

1

B

C

3

2

Optional

Plug-in Base

G

or

ON

Handle Holder/Lock

OFF

T2PM40B*

T2HL40

3

1 Interpole Barrier

⁄5 Time / Current Characteristic Curves Under bar is default setting.

0.63 0.8 1

(ON)

×In

Adjustable IR A:125,150,175,200,225〔A〕

T

T2BA40*S *:3 or4 (Poles)

2)Electronic Type

1)Adjustable Thermal magnetic Type

2 Terminal Cover Lock

B:175,200,225,250,300,350,400〔A〕 In 〔A〕 C:0.4,0.5,0.63,0.8,0.9,0.95,1(x )

T

2

F

Ground Fault Trip ON/OFF Switch (OFF)

4

/R Adjustment Range 7

T2CF00L

4

6 5

Connection

3

S

S

M6×120 4.6∼6.0N・m

FC ( without Flat Bar )

T2CF40*SL

FC ( with Flat Bar )

T2CF40*SW

RC / PM

1

max ×3(φ5∼8)

2 5,6,7 0.2S 0.1S

T2CR40*S /i Adjustment Range

Solderless Terminal

・When removing, remove the items in reverse order of mounting.

3

T2CS40*S

*:3 or4 (Poles) ・When removing, remove the items in reverse order of mounting.

4

Terminal Cover

・When removing, remove the items in reverse order of mounting.

1,2

・Handle holder/ lock can be fitted in any position of |(ON) and ○(OFF). ・When you use this item as the handle lock, please fit padlocks in the procedure of ③. ・When removing, remove the items in reverse order of mounting.

6 8 10 12 xIn

I

2.5

3 5

4 10 14 xIR

I