Installation and Maintenance Instructions for B400 & B700 ASHCROFT® Snap Action Switches for Pressure Control B400 DIMENSIONS 4.00 101.6
4.00 101.6
2.55 64.9
Ø .28 7.1 X3 HOLES
2.55 64.9
1.25 31.8 .25 6.4
1.25 31.8 .25 6.4
2.75 69.9
3.31 84.1
5.11 129.8
3/4 NPT FEMALE
3.31 84.1
2.75 69.9
3/4 NPT FEMALE
3.25 82.6 3.86 97.9
6.46 164 Ø .34 8.6 X2 HOLES
1/4 NPT FEMALE
1.38 35.2
.50 12.7 2.78 70.6
1/4 NPT FEMALE
3.19 81.1
5.75 146.1
Ø 5.12 130
STANDARD RANGES 15, 30, 60, 100, 200, 400, 600 psi 1000, 3000 psi 30˝Hg vac.-0
2.7 lb
STANDARD RANGES 10, 30, 60, 100, 150 ˝H2O 15˝H2O vac.-15˝H2O
(1.2 kg)
B700 DIMENSIONS Ø 0.28 x 3 HOLES (7)
Ø 0.28 x 3 HOLES (7) 3.58 (91)
5.20 (132)
3.58 (91)
5.20 (132)
0.03 (1)
1.37 (35)
3.62 (92)
Ø 3.90 (99)
6.43 163 1.11 (28)
0.36 (9)
0.50 (13)
0.31 (8)
0.31 (8) 1.37 (35)
3/4 NPT 2 HOLES
1.39 (35) 2.78 (71) 3.50 (89) Ø 5.12 (130)
0.03 (1)
Ø 3.90 (99)
5.73 (146)
1.93 (49)
4.37 (111)
1.22 (31)
0.32 (8)
0.32 (8) 3.62 (92)
1.8 lb (.81 kg)
2.18 (55)
1.22 (31)
2.18 (55)
Ø 2.31 58.7 3.25 82.6
BRACKET WHEN "XBP" VARIATION REQUIRED
3.50 88.9
2.51 63.8
Ø .28 7.1 X3 HOLES
3/4 NPT 2 HOLES
Ø 0.34 X 2 HOLES (9) 0.36 (9)
1.93 (49)
5.62 (143) 1/4 NPT FEMALE
1/4 NPT FEMALE
2.31 (59)
4.37 (111)
3.06 (78)
2.7 lb BRACKET WHEN REQUIRED "XBP" VARIATION
INTRODUCTION The Ashcroft pressure switch is a precision built agency approved control device which features a mechanical snap action switch. Controllers are available for operation on pressure or vacuum with fixed or variable differential. Also manual reset types for operation on increasing or decreasing pressure. The manual reset types remain tripped until reset by pressing a button on top of the enclosure. Standard electrical switch is SPDT, available with various electrical characteristics. Two SPDT switch elements mounted together are available except on variable Deadband and manual reset types. Various wetted material constructions for compatibility with a range of pressure media may be obtained. The Ashcroft snap action pressure switch is furnished in the standard NEMA 4 and explosion-proof NEMA 7 & 9 enclosure styles. Both enclosures are epoxy coated aluminum castings.
INSTALLATION These controls are precision instruments and should never be
(1.2 kg)
left with internal components exposed. During installation insure that covers are in place and conduit openings are closed except when actually working on the control.
MOUNTING B400 AND B700 SERIES Three holes external to the enclosure for surface mounting. Location of these holes is shown on the general dimension drawing. They may also be mounted directly on pressure line using the pressure connection. When tightening control to pressure line, always use the wrench flats or hex on the lower housing. ELECTRICAL CONNECTIONS Remove cover B400 Series – two screws hold cover to enclosure B700 Series – cover unscrews
CONDUIT CONNECTIONS Note – It is recommended that Teflon tape or other sealant be used on conduit, bushing or plug threads to ensure integrity of the enclosure.
© 2015 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M009-10008-10/00 (250-2246E) 06/15
Installation and Maintenance Instructions for B400 & B700 ASHCROFT® Snap Action Switches for Pressure Control B400 Series standard – one 3⁄4˝ NPT conduit hole right side. B700 Series standard – two 3⁄4˝ N PT conduit holes with one permanent plug. NEMA 7 & 9 enclosures require proper conduit seals and breathers as per the National Electrical Code.
label affixed to the inside of the control enclosure. When setpoint has been achieved raise and lower pressure to insure that setpoint is correct.
B400 SERIES SPDT – Wire directly to the switch according to circuit requirements. On controls with pilot lights wire lights according to circuit diagram on inside of cover. See special wiring instruction tag for single switches with two pilot lights and dual switches with one or more lights.
When performing calibration or changing the setpoint, the setpoint locking screw should be loosened before turning the setpoint adjusting nut. Once calibration is complete, re-tighten the setpoint locking screw.
B400 & B700 Series – XJL variation – two 3⁄4˝ NPT conduit holes with two 3⁄4˝ to 1⁄2˝ NPT reducing bushings. B400 Series – XJK variation – two 3⁄4˝ NPT conduit holes.
SETPOINT LOCKING SCREW (B400 ONLY) Once setpoint has been determined, tighten setpoint locking screw using a 5/64˝ allen (hex) wrench. Do not over torque; setpoint locking screw only needs to be hand tight.
2 SPDT – Dual switching elements consist of two SPDT switchTERMINAL BLOCK SWITCH A
3
2
1 1
2
3
C
Setpoint Locking Screw
TERMINAL BLOCK SWITCH B
NO NC NC NO
es mounted together in a bracket. Switches are calibrated to have simultaneous operation within 1% of range either on increasing or decreasing pressure but not in both directions. Wire directly to the front and rear switch according to circuit requirements. Leads are provided on rear switch color coded as follows: Common – White Normally Closed – Red Normally Open – Blue See SPDT instructions for pilot light hook-up. C
When hermetically sealed switch elements(s) are supplied, the lead color coding is as follows: Common – White Normally Closed – Red Normally Open – Blue
B700 SERIES SPDT – Wire directly to the switch according to circuit requirements. 2 SPDT – Wire to front switch terminal block (left) and rear switch terminal block (right) as marked. Strip insulation 5⁄16˝, insert in proper terminal connector and tighten clamping screw to secure.
ADJUSTMENT OF SETPOINT B400 & B700 Series – A single setpoint adjustment nut (7⁄8˝) is located centrally at the bottom on the inside of the enclosure. For accurate setpoint calibration, mount the switch on a calibration stand, a pump or catalog No.1305 deadweight gauge tester. A suitable reference standard such as an Ashcroft Duragauge or Test Gauge is necessary to observe convenient changes in pressure. As received, the pressure switch will normally be set to approximately 90% of the indicated range. Pressurize the system to required setpoint and turn the adjustment nut until switch changes mode. Direction of turning is indicated on a
After installation of the control replace cover to insure electrical safety and to protect internal parts from the environment. B450 and B750 VARIABLE DEADBAND SWITCHES Deadband is varied by rotating the wheel on the precision switch. When viewed from the front of the enclosure, rotation to the left increases deadband – rotation to the right decreases deadband. Letters on the wheel may be used as a reference. Deadbands obtainable will vary from 0.5% to 9% of pressure range depending on range segment and type of diaphragm.
ADJUSTMENT OF SETPOINT As received, the pressure switch will normally be set to approximately 90% of range. Rotate the wheel on the MICRO SWITCH all the way to the right; this will provide smallest deadband. Pressurize the system to the required setpoint and turn the adjustment nut until the switch changes mode. Lower the pressure to reset the switch. Rotate the wheel on the MICRO SWITCH until the desired deadband is obtained. The upper setpoint will be changing upward with this adjustment. Lower the pressure to reset the switch. Then increase the pressure to the desired setpoint and turn the adjusting nut until the switch changes mode. Lower the pressure and check resetpoint and deadband. Note – As indicated above, adjustment of setpoint is made by use of 7⁄8˝ nut. Precision switch element mounting screws and bracket adjusting screw are factory sealed and should not be tampered with. Note – Since vacuum models are already above setpoint at atmosphere, the Normally Open (NO) circuit will be closed as received. Recommended Practices Ashcroft recommends regular inspection of the operation and setpoint of the switch in critical applications to prevent issues that could cause severe damage to personnel or property.
© 2015 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614-5145, USA, Tel: 203-378-8281, Fax: 203-385-0499, www.ashcroft.com All sales subject to standard terms and conditions of sale. I&M009-10008-10/00 (250-2246E) 06/15
