Accessory
INSTALLATION INSTRUCTIONS
PANNIER SUPPORT STAY
P/N 08L71-MJJ-D30
PARTS LIST
(3)
(4)
(12) (5)
Publication No.
NC700X/XA/XD NC700S/SA/SD NC700D
Issue Date
No. (1)
(11)
Application
(6) (2)
(19) (14) (21) (13) (18) (16)
MII February 2013
Description
Qty
(((
Right pannier hook
1
(((
Left pannier hook
1
(((
Right pannier hook cover
1
(((
Left pannier hook cover
1
(((
6 mm collar (thick)
4
(((
6 mm collar (thin/large)
4
(((
Pannier bracket
2
(((
6 mm collar (thin/small)
2
(((
6 mm collar (middle)
2
((((
6 mm socket bolt
4
((((
6 mm flange nut
4
((((
Washer (small)
8
((((
Right pannier support stay
1
((((
Left pannier support stay
1
((((
Stopper rubber
2
((((
8 mm socket bolt (short)
2
((((
8 mm socket bolt (middle)
2
((((
8 mm socket bolt (long)
4
((((
8 mm collar (long)
4
((((
8 mm collar (short)
2
((((
Washer (large)
16
((((
URL paper
1
(17)
(20)
PANNIER STAY (Sold separately) (10) (12)
(8)
(9)
(1) (2)
(7)
(22)
(15)
(3)
No.
© 2013 Honda Motor Co., Ltd. - All Rights Reserved.
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Description
Qty
(((
Right pannier stay
1
(((
Left pannier stay
1
(((
Plug
4
87940-MJJ-D300
TOOLS AND SUPPLIES REQUIRED
1KEY PANNIER (Sold separately)
Box-end wrench (10 mm) Hex wrench (4 and 5 mm) Electric drill: NC700X/XA/XD/S/SA/SD Hole saw (20 mm): NC700X/XA/XD/S/SA/SD File Fretsaw Scissors Scale Woodblock (10 mm in thickness): NC700X/XA/XD/S/SA/SD Electrical tape: NC700X/XA/XD/S/SA/SD Isopropyl alcohol Shop towel Torque wrench
(2) (1)
(4)
(3)
No.
(5)
Description
(6)
TORQUE CHART
Qty
(((
Right pannier
1
(((
Left pannier
1
(((
Right emblem
1
(((
Left emblem
1
(((
Plate
2
(((
Washer
2
Tighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts. Item
N·m
kgf·m
Ibf·ft
6 mm socket bolt
10
1.0
7
6 mm flange nut
12
1.2
9
8 mm socket bolt
24
2.4
18
INSTALLATION INFORMATION CAUTION •• To prevent burns, allow the engine, exhaust system, radiator, etc. to cool before installing the accessory. NOTE: •• The Pannier stay which is sold separately is required to install this accessory. •• The Pannier stay is not required for the motorcycle equipped with the Pannier stay. •• Take care not to damage the painted surfaces of the motorcycle. •• When the motorcycle is already equipped with the Rear carrier, remove the Rear carrier and Pannier stay before installing this accessory.
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CONTENTS
2. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
Refer to the following page according to each model. INSTALLATION ..............P.3 INSTALLATION ..........................................P.6
INSTALLATION •• Illustration shows NC700XA type, other types are similar. 1. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
BOLT
DRIVE CHAIN CASE SPRING
CLIP
WASHER
3. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
PILLION SEAT HINGE
SINGLE SEAT
SOCKET BOLT
PILLION SEAT
CAP (Save)
WASHER LEFT REAR GRIP (Save)
SOCKET BOLT BOLT
FLANGE COLLAR
FLANGE COLLAR NUT
RIGHT REAR GRIP
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4. Work upon the rear fender B as shown. •• Be careful not to damage harnesses. •• Remove any burrs from the edge of the hole. •• Repeat on the left side.
6. Remove the bolts and nuts as shown. •• Repeat on the left side. RIGHT PANNIER STAY NUT (Save)
Remove.
SLIT
FILE File off the cutout surface.
BOLT (Save)
7. Install the right pannier hook as shown. •• Repeat on the left side. 6 mm FLANGE NUT
REAR FENDER B
WASHER (small)
RIGHT PANNIER STAY
5. Remove the pillion seat hinge as shown. WASHER PILLION SEAT HINGE
WASHER
CLIP
6 mm COLLAR (thick) 6 mm COLLAR (thin/large) RIGHT PANNIER HOOK COVER
RIGHT PANNIER HOOK
8. Install the pillion seat hinge as shown. WASHER (Reuse)
RIGHT REAR GRIP (Save) PILLION SEAT HINGE (Reuse)
CLIP (Reuse)
RIGHT PANNIER STAY
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9. Loosely install the pannier stays as shown. SOCKET BOLT (Reuse)
LEFT PANNIER STAY SOCKET BOLT (Reuse)
11. Install the stopper rubber as shown. •• Make two sets. 48 mm STOPPER RUBBER
FLANGE COLLAR (Reuse)
WASHER (Reuse)
PANNIER BRACKET
RIGHT PANNIER STAY
10. Loosely install the right pannier support stay as shown. •• Repeat on the left side.
PANNIER BRACKET
RIGHT PANNIER SUPPORT STAY STOPPER RUBBER
12. Install the pannier bracket as shown. •• Repeat on the left side.
RIGHT PILLION STEP HOLDER
6 mm SOCKET BOLT WASHER (small) 6 mm COLLAR (middle)
8 mm COLLAR (short)
RIGHT PANNIER
WASHER (large)
6 mm COLLAR (thin/small)
8 mm COLLAR (long)
8 mm SOCKET BOLT (long)
RIGHT PANNIER SUPPORT STAY PANNIER BRACKET
8 mm COLLAR (short)
8 mm SOCKET BOLT (short) 8 mm SOCKET BOLT (middle)
WASHER (large)
WASHER (large)
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INSTALLATION
13. Install the right pannier and tighten all loosely installed hardware to the specifications in the torque chart. •• Repeat on the left side.
1. Open the seat, remove the rear seat as shown. REAR SEAT BOLT
When securing the pannier support stay, first tighten the upper bolts.
FLANGE COLLAR
UPPER BOLT SOCKET BOLT TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
2. Refer to the Service Manual for the motorcycle, remove the motorcycle parts. CAP (Save) SOCKET BOLT
RIGHT REAR GRIP (Save)
RIGHT PANNIER
14. Install the plugs as shown. PLUG
15. Install the removed parts in the reverse order of removal. 6 of 11
LEFT REAR GRIP (Save) WASHER
FLANGE COLLAR
3. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
5. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
BOLT CLIP
CLIP
BOLT
RUBBER Remove.
CONNECTORS Disconnect.
CLIP SCREW
REAR COWL
COVER Open.
REAR COWL
6. Refer to the Service Manual for the motorcycle, remove the motorcycle parts. BOLT BOLT SEAT LOCK CABLE
PILLION SEAT STAY
4. Refer to the Service Manual for the motorcycle, remove the motorcycle parts. •• Repeat on the right side.
REAR FENDER A
CLIP
LEFT SIDE COVER
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7. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
9. Loosely install the right pannier support stay as shown. •• Repeat on the left side. RIGHT PANNIER SUPPORT STAY
RIGHT PILLION STEP HOLDER
CONNECTOR Release.
8 mm COLLAR (short) REAR FENDER B
8 mm COLLAR (long)
WASHER (large) BOLT
8 mm COLLAR (short)
8. Refer to the Service Manual for the motorcycle, remove the motorcycle parts.
8 mm SOCKET BOLT (long)
8 mm SOCKET BOLT (middle) WASHER (large) 8 mm SOCKET BOLT (short) RIGHT PANNIER SUPPORT STAY
WASHER (large)
10. Remove the bolts and nuts as shown. •• Repeat on the left side. RIGHT PANNIER STAY NUT (Save) BOLT
DRIVE CHAIN CASE
BOLT (Save)
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11. Install the right pannier hook as shown. •• Repeat on the left side.
13. Install the stopper rubber as shown. •• Make two sets. 48 mm
6 mm FLANGE NUT
STOPPER RUBBER
WASHER (small)
RIGHT PANNIER STAY
PANNIER BRACKET
6 mm COLLAR (thick) 6 mm COLLAR (thin/large) RIGHT PANNIER HOOK COVER
RIGHT PANNIER HOOK PANNIER BRACKET
12. Loosely install the pannier stays as shown. SOCKET BOLT (Reuse)
STOPPER RUBBER
LEFT PANNIER STAY
14. Install the pannier bracket as shown. •• Repeat on the left side.
SOCKET BOLT (Reuse)
6 mm SOCKET BOLT WASHER (small)
WASHER (Reuse)
6 mm COLLAR (thin/small)
6 mm COLLAR (middle)
RIGHT PANNIER
FLANGE COLLAR (Reuse)
RIGHT PANNIER STAY
PANNIER BRACKET
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15. Install the right pannier and tighten all loosely installed hardware to the specifications in the torque chart. •• Repeat on the left side.
17. Work upon the rear fender B as shown . •• Remove any burrs.
14 mm
When securing the pannier support stay, first tighten the upper bolts.
14 mm
FRETSAW Remove.
REAR FENDER B
UPPER BOLT
SOCKET BOLT TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
RIGHT PANNIER
FILE File off the cutout surfaces after removing the area. Repeat on the right side.
FRETSAW Remove.
14 mm
16. Temporarily remove the panniers and pannier stays. 5.5 mm
18. Install the rear fender B and A in the reverse order of removal.
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19. Work upon the right side cover along the factory marked line as shown. •• Remove any burrs. •• Repeat on the left side.
RIGHT SIDE COVER
21. Loosely install the right pannier stay and right pannier, then tighten all loosely installed hardware to the specifications in the torque chart. •• Repeat on the left side. SOCKET BOLT (Reuse) TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
FRETSAW Remove.
RIGHT PANNIER STAY
FACTORY MARKED LINE
RIGHT SIDE COVER
RIGHT PANNIER
SOCKET BOLT (Reuse) TORQUE: 30 N·m (3.1 kgf·m, 22 lbf·ft)
22. Install the plugs as shown. PLUG
FILE File off the cutout surfaces after removing the area.
20. Install the side covers and rear cowl in the reverse order of removal.
23. Install the removed parts in the reverse order of removal.
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