MACH Condensing Boiler Efficiency Charts

MACH® Condensing Boiler Efficiency Charts ... Example 1: A condensing boiler at 95% efficiency replaces an inefficient boiler plant at 75% efficiency...

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MACH® Condensing Boiler Efficiency Charts High Efficiency Hot Water Boilers

Turn over a new leaf and achieve up to 99% efficiency with MACH® ultra high efficiency condensing boilers by Harsco. That’s smart. that’s green!

MACH® C450-C300

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MACH® C1050-C900-C750

MACH® C2000-C1500

MACH® C4000-C3000-C2500

MACH® C4000–C3000–C2500 Our Largest Heat Engine

95% efficient to 99% maximum Are all efficiencies created equal? Unfortunately, no. Many manufacturers, including Harsco, certify boiler efficiency using third party testing standards. However, test conditions rarely occur during normal operation. To truly compare one boiler’s efficiency to another, it is important to consider normal operating conditions. The charts shown in this brochure illustrate the efficiency you can expect under real world conditions. Efficiencies shown are thermal efficiencies (input vs. output using a flow rate corresponding to 40°∆T at full output.

Ultra High Efficiency

MACH® C4000–C3000–C2500 Efficiency Legend ■■ 20% Input ■■ 80% Input

% Efficiency

■■ 40% Input ■■ 100% Input

■■ 60% Input

100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency.

98 96 94 92 90

80

100

120

140

Entering Water Temperature (°F, 40°F∆T)

CSA certified efficiency of 95% based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9.

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MACH® C2000–C1500 Our Large Heat Engine 96% efficient to 99% maximum It’s all about system design. Purchasing a high efficiency condensing boiler is just the beginning. Condensing boilers that operate above 120°F return water temperature do not condense. Therefore, to truly take advantage of a condensing boiler’s efficiency benefits, such as significant fuel savings, the system must be designed with a return water temperature of 120°F or less. Harsco customers have saved 25% or more on fuel costs with MACH® condensing boilers.

Maximize Fuel Savings

MACH® C2000–C1500 Efficiency Legend ■■ 20% Input ■■ 80% Input

% Efficiency

■■ 40% Input ■■ 60% Input ■■ 100% Input

100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency.

98 96 94 92 90

80

100

120

Entering Water Temperature (°F, 40°F∆T)

CSA certified efficiency of 96% based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9.

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140

MACH® C1050–C900–C750 Our Medium Heat Engine 94-95% efficient to 99% maximum Engineered to perform. MACH® condensing boilers are specifically designed to deliver high efficiency performance in a multitude of heating and hot water systems. The low mass design is engineered to run at maximum fuel efficiency with minimal standby loss. Short-cycle losses are minimized through modulation. MACH® condensing boilers work as well in old systems as in the most radically modern ones to achieve unprecedented cost savings and efficiencies.

Built Rugged

MACH® C1050–C900–C750 Efficiency Legend ■■ 20% Input ■■ 80% Input

% Efficiency

■■ 40% Input ■■ 100% Input

■■ 60% Input

100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency.

98 96 94 92 90

80

100

120

140

Entering Water Temperature (°F, 40°F∆T)

CSA certified efficiency of 94% (C1050-C900) or 95% (C750) based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9.

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MACH® C450–C300 Our Small Heat Engine 92% efficient to 99% maximum

Ask the experts. Every installation is unique. Our experts can help you determine the right boiler for your application They can also provide you with estimated potential fuel savings with just a few data points from your existing system. Call your authorized Harsco Industrial Patterson-Kelley sales representative to find out how you can begin saving today.

Dependable and Uncomplicated

MACH® C450–C300 Efficiency Legend ■■ 20% Input ■■ 80% Input

% Efficiency

■■ 40% Input ■■ 100% Input

■■ 60% Input

100 Condensing boilers start to condense when return water temperature is below 135°F for highest efficiency.

98 96 94 92 90

80

100

120

Entering Water Temperature (°F, 40°F∆T)

CSA certified efficiency of 92% based on operating conditions specified for testing under ANSI Z21.13/CSA 4.9.

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140

How Much Can You Save? The potential decrease in annual fuel consumption for several major U.S. cities is shown in the table below. In these examples, a peak load of 2.5 million BTU was used. Annual fuel savings were estimated Annual Fuel Savings

Example 1

City

Atlanta, GA Boston, MA Chicago, IL Dallas, TX Boulder, CO Detroit, MI Los Angeles, CA Miami, FL Minneapolis, MN New York, NY Philadelphia, PA Phoenix, AZ San Francisco, CA Seattle, WA Washington DC

$6,510 $11,915 $9,635 $5,460 $9,475 $10,540 $4,885 $2,535 $10,165 $9,030 $10,610 $2,570 $10,890 $13,280 $9,035

using natural gas cost of $1.00 per therm. We can work with you to show you what your potential savings could be.

Annual Fuel Savings

Example 2 $2,870 $5,255 $4,250 $2,410 $4,180 $4,650 $2,155 $1,120 $4,485 $3,985 $4,680 $1,130 $4,805 $5,860 $3,985

Example 1: A condensing boiler at 95% efficiency replaces an inefficient boiler plant at 75% efficiency. Example 2: A condensing boiler at 95% efficiency replaces a traditional boiler at 85% efficiency.

How Do We Compare? Legend

% Efficiency

■■ Competitor 1 ■■ Competitor 3

■■ Competitor 2 ■■ Competitor 4

■■ Harsco MACH®

100 98 96 94 92 90 88 80

100

120

140

Entering Water Temperature (°F, 40°F∆T)

Efficiency comparison shows 3 million BTU/hr condensing boilers at low fire.

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Harsco Industrial Patterson-Kelley 100 Burson Street East Stroudsburg, PA 18301

© 2011 Harsco Corporation

Phone: 570.476.7261 Toll Free: 877.728.5351 Fax: 570.476.7247 www.harscopk.com