Download SAFETY INSPECTION – PT. GMF AEROASIA Tbk. Pahami Proses Removal Repairable Part. SBS No. TQY-SBS-02-2018. Beberapa waktu yang lalu terjadi ...
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Pahami Proses Removal Repairable Part SBS No. TQY-SBS-02-2018
Beberapa waktu yang lalu terjadi Repairable Material Missing, yang mana kejadian ini bermula ketika part PDU Roller P/N 129320-5 di-request oleh team material store di Hangar, kemudian dilakukan installasi part tersebut ke sebuah pesawat A330. Beberapa hari kemudian dilakukan pengecekan status remove install part/komponen yang baru dilaksanakan di pesawat tersebut berdasarkan nomor order, namun tidak ditemukan adanya informasi terkait status removal part PDU Roller P/N 129320-5. Setelah dilakukan cross check di area pesawat maupun di material store hangar part removed yang dimaksud tetap tidak ditemukan.
Gambar 1. PDU Roller P/N 129320-5 Berdasarkan penulusuran dari unit terkait menunjukan bahwa PDU Roller P/N 129320-5 ex pesawat A330 yang dimaksud dinyatakan missing, maka dari itu unit terkait melakukan penerbitan BA (Berita Acara) Missing Component untuk penggantian part tersebut dengan biaya untuk penggantian part missing dibebankan pada unit yang melakukan handling part tersebut. Kemudian berdasarkan hasil diskusi internal dari unit terkait, disimpulkan bahwa part repairable missing terjadi karena adanya indikasi part repairable ex-removal di-handling seperti expendable material ex-removal sebab repairable part kebanyakan tidak memiliki Serial Number (SN) seperti expendable part.
SAFETY INSPECTION – PT. GMF AEROASIA Tbk.
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Pahami Proses Removal Repairable Part SBS No. TQY-SBS-02-2018 Perlu diketahui pula bahwa PDU Roller P/N 129320-5 merupakan repairable part dikarenakan tidak memiliki SN yang dikontrol, namun part tersebut dapat di-repair. Maka dari itu sangat diperlukan cross check terkait material type oleh unit terkait sebelum dan sesudah melakukan proses remove-install part/komponen. Berikut ini material type berdasarkan SWIFT
Gambar 2. Material Type ref SWIFT Selain memahami beberapa material type, ada beberapa tips agar kejadian serupa tidak terulang : 1. PPC Produksi melaksanakan review terkait material type pada sistem SWIFT setelah proses remove-install dilaksanakan. 2. Bila part/komponen yang di-removed adalah repairable part, segera komunikasikan dengan unit terkait perlu atau tidaknya dikirim kembali ke unit cardex. 3. Selalu ikuti prosedur remove-install ref Quality Prosedur (QP) 209-05 Aircraft Maintenance Process Control Section 7.1.10 Dengan memahami tipe dari material/part/komponen yang diremove-install dari pesawat serta melaksanakan tips dan proses remove-install sesuai dengan prosedur diharapkan kejadian yang menimbulkan Cost of Poor Quality (CoPQ) seperti kejadian di atas dapat dicegah.