Uniclass CI/SfB
(52.3)
L7315 X August 2007
LEADING THE PRECAST INDUSTRY SINCE 1919
PRECAST
CONCRETE FLOORING
This Bison precast concrete flooring document is a comprehensive product and technical guide designed for Structural Engineers, Civil Engineers, Specifiers and Contractors. It provides a range of products and solutions to choose from and is supported by technical details, specifications and design guidelines/considerations for Part A, Part E and Part L.
2 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
CONTENTS
INTRODUCTION PAGES 0 - 7
COMMERCIAL/INDUSTRIAL PRODUCTS
01
HOUSING PRODUCTS SINGLE OCCUPANCY
02
HOUSING PRODUCTS MULTIPLE OCCUPANCY
03
COMPOSITE STEEL BEAM DESIGN
04
BUILDING REGULATIONS
05
SPECIFICATIONS & HEALTH AND SAFETY
06
RELATED PRODUCTS
07
BISON ONLINE
08
PAGES 08 - 23
PAGES 24 - 29
PAGES 30 - 39
PAGES 40 - 41
PAGES 42 - 57
PAGES 58 - 61
PAGES 62 - 63
PAGES 64
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BISON
LEADING THE PRECAST INDUSTRY SINCE 1919
Excellent customer service, investment in research and development and an unrivalled understanding of market needs are just some of the reasons we have been ahead of the field for so long.
RESOURCE and Capacity
Innovation
The largest production capacity across four manufacturing
Over the last seven years, Bison has invested £50 million
plants throughout the UK, with Certificates of Assessed
to ensure that our customers continue to benefit from
Capability, awarded by the British Standards Institution.
innovative approaches to production, installation and service. We can boast a number of unique developments such as mechanically inserted Lifting Hooks and the Trailasafe® fall arrest system.
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Sustainability
DESIGN SUPPORT
With Bison products, you can be certain that all materials
Bison’s in-house
have been produced in conditions designed to have as little
team represents
impact on the environment as possible. Swadlincote is the
the very best
most environmentally friendly factory of its kind in
in the industry
the world.
and is on hand to give design
Customer Driven
advice for any
Our investment is focused on meeting and exceeding
project, large
customer expectations. Bison customers in all the sectors
or small. They can help identify the optimal solution for
we serve know that they can rely on us for outstanding
your project, whether this means using one of our many
technical support, reliability and the highest quality product.
precision-made steel moulds, or taking the bespoke approach with a custom-made casting.
Customer SERVICE The Bison service team provide comprehensive support,
Designs are produced in our centralised production
from estimating to production and a contract team who
planning department and downloaded to the factory
install the products on site. Wherever you are in the UK,
machines by wireless link.
Bison’s nationwide coverage ensures that support is never far away.
The Bison Precast Floor Designer software can assist with the design of many Bison products including Hollow Core slab units, Composite Hollowcore slab units and Solid Composite slab units.
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BISON CONCRETE FLOOR TYPES
Bison Concrete Floors are prestressed precast concrete slabs used in all building types Bison Concrete Floors are manufactured using a long line casting technique with automatic casting equipment which places high strength, low water/ cement ratio concrete under a high degree of vibration and compaction.
BISON HOLLOW CORE & SOLID FLOORS
BISON HOLLOW COMPOSITE FLOORS
Widely used in masonry, steel and concrete structures for
A combination of the Bison Hollow Core Slab with a structural
domestic, commercial and industrial buildings. The most
concrete topping. This type of floor gives the benefit of an
economic flooring solution for the widest variety of situations,
increased structural performance with an enhanced lateral
providing the maximum benefits of speed of construction.
load distribution where necessary for heavy point loads. The floor may be designed in the unpropped or partially propped condition to suit particular requirements.
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BISON CONCRETE FLOOR TYPES
BISON SOLID COMPOSITE FLOORS
THE BISON SOUND SLAB
Combines the advantages of a precast, prestressed
The Bison Sound Slab has been specially developed to
element acting compositely with an in-situ concrete
provide an economic and structurally efficient means of
structural topping to form a solid slab. The prestressed
satisfying the requirements of Part E Sound Regulations.
element, whilst eliminating the need for conventional shuttering, provides a structural performance far superior to normally reinforced concrete.
Floor Heating and Cooling Systems As the conservation of energy continues to be a major
LIFTING HOOKS
issue surrounding the environment, Bison has entered into
All Bison Precast Concrete Floors are available with
a strategic partnership with velta UK. With over 35 years’
inserted lifting hooks. For more information see section
experience, velta have been responsible for some of the
‘Related Products’, pages 62 & 63.
industry’s most important innovations in floor heating and cooling systems and now offers the widest range of
INSULATED HOLLOW CORE GROUND FLOORS
solutions specifically designed to meet the requirements of
The system consists of expanded polystyrene (EPS) bonded
to provide an innovative, sustainable and cost effective floor
to the soffit of Hollow Core units and formed to provide
heating and cooling system which is precast in to Bison
special end and side bearing support where required.
flooring products providing off site manufacturing benefits.
each individual project. Bison and velta have joined forces
7
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MARKET APPLICATIONS
COMMERCIAL/ INDUSTRIAL
Bison has a prolonged proven track record within commercial / industrial markets and produces a range of products and solutions for many different floor applications. This encompasses shops, shopping precincts, multi-storey car parks, office developments, factories and warehouses. However, the types of constructional components used in these buildings are also often specified for large public developments such as schools and hospitals.
8 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
MARKET APPLICATIONS
HOUSING
HOUSING SINGLE OCCUPANCY
HOUSING MULTIPLE OCCUPANCY
In traditional single-occupancy housing, individual Bison
Similarly for multiple-occupancy housing, individual
products can solve particular problems for the designer, arising
Bison products can solve particular problems.
from site conditions, constructional constraints or the Building Regulations, including Part E, Part A and Part L.
Bison has a sustained track record and reputation within the multiple occupancy market. A range of floor solutions and products provide the architect and the structural engineer with flexibility in design as well as satisfying the Building Regulations, particularly with reference to sound attenuations (Part E), Thermal Performance (Part L) and Structural Robustness (Part A).
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COMMERCIAL / INDUSTRIAL PRODUCTS
HOLLOW CORE FLOORS THE BENEFITS DESIGN Structural Efficiency
Extra Long Spans
A Hollow Core slab offers the ideal structural section by
Factory made prestressed units offer the design benefit of
reducing deadweight while providing the maximum structural
long span units for given depths. This avoids the need for
efficiency within the slab depth.
intermediate supports and provides an economically light solution throughout the entire structure. The Bison long span
Flexibility of Design Approach
450mm-deep unit can span in excess of 16 metres.
Precast floors are available with a variety of factory-formed notches, slots and reinforcement arrangements which offer various design approaches.
MANUFACTURING Factory produced to Rigorous Quality Standards
Shelf Angle Bearing
Because precast floors are factory produced, they are
Slab ends can be notched during manufacture to facilitate a
manufactured in an environment which is more readily
bearing within the depth of a main steel support.
controlled than a building site. Quality control systems are
This minimises storey height, causing substantial cost
properly implemented and are independently examined on a
benefits from reduced cladding, lower internal fittings and
regular basis under the British Standards Institution Quality
other related peripherals.
Assurance Scheme, BS EN ISO 9001 approved. Diaphragm Action Fire Resistance
Precast floor slabs are structurally grouted to provide a
Standard precast floors can be supplied with a fire resistance
floor with full diaphragm action, as required in most
of up to two hours. Periods in excess of this can be provided
multi–storey frameworks.
with modified sections if required. Preformed Site Services Finished Soffits
Precast floors can be provided with factory formed service
Precast floors are manufactured on high quality steel beds
holes, thus avoiding laborious setting out and shuttering
and, in appropriate cases, are suitable for direct decoration.
on site.
Exposed soffits can easily be accommodated.
CONSTRUCTION Minimum In-situ Concrete
Immediate Unpropped Working Platform
With a precast floor, a lot of the work is done off site. This
Once a precast floor is erected, it is immediately available
eliminates what can be complex, time-consuming and
as a working platform. In comparison, steel deck systems
weather-affected site work.
can present problems in achieving level surfaces while concrete is being poured, and in enabling access while in
Speed of Erection
the propped condition.
Time-consuming activities such as propping, shuttering and concrete-pouring are virtually eliminated.
10 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
01
HOLLOW CORE FLOORS CASE STUDIES COMMERCIAL BUILDINGS AND CAR PARKS The office block shown is the British Gas offices in Solihull, West Midlands. This is a typical commercial application where the structural form consists of a steel frame with 7.5 x 8.7m bays and 200mm precast Hollow Core units spanning 7.5m. A total of 9100m2 of precast units were used and 40m3 of precast stair. Multi storey car park in Nuneaton where 10,000m2 of 150mm deep Hollow Core floor units and 67m3 of precast stair units was used to provide excellent durability and performance in a busy, robust car park environment.
RETAIL DEVELOPMENTS The IKEA outlet in Manchester is constructed using a steel frame with precast unit floors. Over 40,000m2 of 200mm deep Hollow Core precast floor units were used in the construction. The grid reflected the use of car park, retail and offices on different floors. Drake Circus Shopping Centre located in Plymouth used 19,000m 2 across a combination of Hollow Core floor profiles from 200mm up to 450mm deep.
HOSPITAL & STADIA DEVELOPMENTS Pictured is a hospital in Exeter constructed using a steel frame structure with 200mm and 300mm deep Hollow Core units used to span up to 9m. This provided flexibility in span lengths and optimised design for the applied loads over 4,250m 2 floor area throughout. Millennium Stadium in Cardiff used over 48,000m2 of precast Hollow Core floor units and over 380 precast stair units.
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COMMERCIAL / INDUSTRIAL PRODUCTS
HOLLOW CORE FLOORS UNIT PROFILES 150mm Sound Slab unit profile
75mm unit profile 100mm unit profile 150mm unit profile
200mm unit profile
250mm unit profile
260mm unit profile
300mm unit profile
350mm unit profile
400mm unit profile
450mm unit profile
12
1200mm Nominal Width
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
01
HOLLOW CORE FLOORS LOAD/SPAN TABLE Largely because of fast on-site construction, Bison Hollow Core Floors are one of the most economic flooring solutions for the widest variety of situations including masonry, steel and concrete structures for retail, commercial and industrial buildings.
Spans indicated below allow for characteristic service load (live load) plus self weight plus 1.5 kN/m2 for finishes Overall structural depth mm
Characteristic service loads kN/m2 0.75
1.5
2.0
2.5
3.0
4.0
5.0
7.5
10..0
15.0
Effective span in metres 100*
5
5
5
5
4.8
4.5
4.2
3.7
3.3
2.8
150*
7.5
7.5
7.5
7.5
7.3
6.8
6.4
5.6
5
3.2
200
10
10
9.7
9.4
9.1
8.5
8
7.1
6.4
5.5
250
12.3
11.5
11.1
10.7
10.4
9.7
9.2
8.1
7.4
6.3
300
15
14.9
14.4
13.9
13.5
12.8
12.1
10.9
10
8.7
350
17.4
16.5
15.9
15.5
15
14.2
13.6
12.5
11.2
9.8
400
18.5
17.6
17
16.6
16.1
15.3
14.6
13.2
12.1
10.6
450
19.9
19
18.5
18
17.5
16.7
15.9
14.5
13.4
11.7
The table is given as a guide only. When using maximum spans, consideration must be given to the effect of camber and deflection on partitions or finishes. Further advice is available on request. * 35mm screed required for 2 hour fire resistance.
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COMMERCIAL / INDUSTRIAL PRODUCTS
HOLLOW CORE FLOORS BEARING DETAILS BEARING ON SHELF ANGLES
Finishes
Structural concrete infill
Nominal bearing 75
Projection of angle
Minimum bearing 50
beyond extremity of flange 50 mm. Greater where U.C. sections are used. Refer to Bison for assistance.
25 mm clearance
25 mm clearance is required to allow unit to be dropped into position past the flange of the supporting U.B.
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SECTION
01
HOLLOW CORE FLOORS BEARING DETAILS BEARING ON MASONRY
Finishes
Nominal bearing t / 2 - 10 mm
Wall thickness t
190
t
SIDE BEARING
Where required by Building Regulations for sound insulation. Finishes
Continuous wet mortar by builder to take up camber
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COMMERCIAL / INDUSTRIAL PRODUCTS
HOLLOW CORE FLOORS BEARING DETAILS NARROW WALL BEARING
Structural concrete infill
Finishes Structural concrete infill
Tie reinforcement at
Nominal bearing t / 2 - 10 mm (Min. 65 mm) Wall thickness t < 190 (Min. 140 mm)
400 c/c in joints and troughs provided in 1200 wide units t
(NB. In order to satisfy the tolerances in this situation, this detail is only recommended where a full bearing is available at the other end of the slab)
NARROW BEARING ON STEELWORK
Structural concrete infill Structural concrete infill
Finishes
Nominal bearing
Tie reinforcement at
t / 2 - 10 mm
400 c/c in joints and troughs provided in 1200 wide units
Wall thickness t
150
(Min. 140 mm)
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t
SECTION
01
HOLLOW CORE FLOORS BEARING DETAILS END SLOTS IN UNITS Slots may be provided in slab ends for the purpose of tying into the structure for nominal continuity. Finishes
Structural concrete infill
TRIMMING OPENINGS M.S.Trimmer. Fire protection, where necessary by General Contractor.
Finishes
The recommendations for bearings of precast units are set out in Clause 5.2.3 of B.S. 8110:1997. These vary according to the type of floor construction and the type of support material and building tolerances. In general nominal bearings of 100 mm on masonry or 75 mm on steelwork are recommended but may be reduced dependent upon circumstances and subject to the above clause.
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COMMERCIAL / INDUSTRIAL PRODUCTS
HOLLOW COMPOSITE FLOORS UNIT PROFILES 200 to 225mm overall composite depth comprising 150mm unit with 50 or 75mm structural topping
250 to 275mm overall composite depth comprising 200mm unit with 50 or 75mm structural topping
300 to 325mm overall composite depth comprising 250mm unit with 50 or 75mm structural topping
335mm overall composite depth comprising 260mm unit with 75mm structural topping
375mm overall composite depth comprising 300mm unit with 75mm structural topping
425mm overall composite depth comprising 350mm unit with 75mm structural topping
475mm overall composite depth comprising 400mm unit with 75mm structural topping
525mm overall composite depth comprising 450mm unit with 75mm composite material
18
1200mm Nominal Width For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
01
HOLLOW COMPOSITE FLOORS LOAD/SPAN TABLE A Bison Hollow Composite Floor is a Bison Hollow Core Slab with a structural concrete topping. This combination delivers increased structural performance overall, with an improved lateral load distribution where necessary for heavy point loads. The floor may be designed in the unpropped or partially propped condition to suit particular requirements. It is particularly suitable for industrial buildings, high buildings, car parks or other structures where additional longitudinal and transverse tying is required. Spans indicated below allow for characteristic service load (live load) plus self weight plus 1.5 kN/m2 for finishes Overall structural depth mm
Characteristic service loads kN/m2 0.75
1.5
2.0
2.5
3.0
4.0
5.0
10..0
15.0
Effective span in metres 200
8.25
8.25
8.1
7.9
7.7
7.4
7.1
5.8
4.9
250
10.4
9.9
9.7
9.4
9.2
8.8
8.4
7
6
300
11.7
11.2
10.9
10.6
10.4
9.9
9.5
7.8
6.8
375
14.5
14
13.7
13.5
13.2
12.7
12.3
10.7
8.8
425
16
15.5
15.2
14.9
14.6
14.1
13.7
11.9
10
475
17.1
16.5
16.2
15.9
15.6
15.1
14.6
12.7
10.7
525
18.5
17.9
17.6
17.3
17
16.4
15.9
13.9
11.7
The above data is based upon 50 or 75mm structural topping of C30 concrete which should be regarded as a minimum. Other topping depths may be recommended in some circumstances. Design data for alternative combinations are available from Bison design offices. In relation to the overall structural concept of the building it is also important also to consider topping reinforcement, daywork and movement joints.
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COMMERCIAL / INDUSTRIAL PRODUCTS
SOLID COMPOSITE FLOORS UNIT PROFILES Bison Solid Composite Floors consist of a precast, prestressed element acting compositely with an in-situ concrete structural topping to form a solid slab. This combination of elements delivers the benefits of both, such as a structural performance far superior to normally-reinforced concrete, reduced construction depths, no shuttering, minimal propping, built-in fire resistance, fast erection, and increased flexibility of architectural and engineering design, such as the scope to incorporate all the details normally associated with in-situ design, such as the tying in of balconies, trimming of openings, maximum load distribution and minimum structural depth.
75mm unit with 50mm structural topping
75mm unit with 75mm structural topping
75mm unit with 100mm structural topping
75mm unit with 125mm structural topping
100mm unit with 50mm structural topping
100mm unit with 100mm structural topping
100mm unit with 150mm structural topping
100mm unit with 200mm structural topping
1200mm Nominal Width
20 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
01
SOLID COMPOSITE FLOORS LOAD/SPAN TABLE A Bison Hollow Composite Floor is a Bison Hollow Core Slab with a structural concrete topping. This combination delivers increased structural performance overall, with an improved lateral load distribution where necessary for heavy point loads. The floor may be designed in the unpropped or partially propped condition to suit particular requirements. It is particularly suitable for industrial buildings, high buildings, car parks or other structures where additional longitudinal and transverse tying is required.
Fire Resistance*
Spans indicated below allow for characteristic service load (live load) plus self weight plus 1.5 kN / m2 for finishes Unit depth
Overall structural depth mm
Self Wt kN / m2
Propped or Unpropped
Characteristic service loads kN / m2 0.75
1.5
2.0
2.5
3.0
4.0
5.0
10.0
15.0
Effective span in metres
1 hour
75
1 hour
75
1 hour
100
1 hour
100
2 hour
100
2 hour
100
125
2.95
150
3.54
175
4.12
200
6.70
6.25
6.00
5.70
5.50
5.15
4.87
3.90
3.80
7.50
7.00
6.80
6.50
6.35
5.95
5.60
4.56
3.92
8.32
7.78
7.52
7.25
7.02
6.62
6.29
5.12
4.05
4.71
8.90
8.40
8.12
7.85
7.62
7.20
6.85
4.98
3.96
125
2.95
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.60
3.10
150
3.54
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.50
175
4.12
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.65
200
4.71
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.75
3.68
150
3.54
7.80
7.27
7.00
6.75
6.50
6.10
6.77
4.55
3.85
200
4.71
9.10
8.64
8.22
8.08
7.82
7.33
7.05
5.80
4.50
250
5.89
10.18
9.85
9.15
9.00
8.90
8.45
8.08
6.12
4.50
300
7.07
10.66
9.58
9.45
9.15
8.80
8.15
7.60
5.80
4.40
150
3.54
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.50
3.88
200
4.71
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.96
4.50
250
5.89
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.80
4.50
300
7.07
4.95
4.92
4.90
4.88
4.85
4.80
4.71
4.60
4.40
150
3.54
7.26
6.80
6.66
6.46
6.23
5.85
5.50
4.30
3.60
200
4.71
8.57
8.25
8.05
7.83
7.10
6.85
6.60
5.62
4.25
P
U/P
P
U/P
P
250
5.89
9.00
8.80
8.65
8.50
8.35
8.10
7.80
5.75
4.35
300
7.07
10.20
9.00
8.90
8.70
8.30
7.30
7.20
5.50
4.20
150
3.54
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.30
3.62
200
4.71
5.00
5.00
5.00
5.00
5.00
5.00
5.00
4.60
4.20
250
5.89
5.00
5.00
5.00
4.95
4.90
4.85
4.80
4.55
4.35
300
7.07
4.65
4.65
4.65
4.65
4.60
4.55
4.55
4.40
4.02
U/P
*Enhancement of the stated fire period may be achieved by applied soffit finishes.
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COMMERCIAL / INDUSTRIAL PRODUCTS
SOLID COMPOSITE FLOORS BEARING DETAILS SIMPLE BEARINGS ON TOP FLANGE OF STEELWORK Nominal support reinforcement and/or daywork joints determined by general layout and site operation.
40 mm 40 mm
Min. bearing
Min. bearing
SLAB COMPOSITE WITH SUPPORTING BEAM
Flange reinforcement and shear studs as required by steelwork design
40 mm Min. bearing
BEARINGS ON SHELF ANGLES
Minimum 25 mm cover to top of steel beam flange
Minimum 50 mm clearance
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Nominal 50 mm bearing
SECTION
01
SOLID COMPOSITE FLOORS BEARING DETAILS CANTILEVER CONSTRUCTION
In-situ structural topping on precast element
Precast balcony element For IsoPro balcony requirements refer to Bison for assistance.
IN-SITU CONSTRUCTION CENTRED Solid composite floors may be placed on in-situ beam downstands or supported on shutters before pouring site concrete
Nominal 50 mm bearing for precast elements
IN-SITU CONSTRUCTION SIDE
Beam depths and widths to suit specific requirements
Nominal 50 mm bearing for precast elements
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HOUSING PRODUCTS SINGLE OCCUPANCY
HOLLOW CORE FLOORS THE BENEFITS USER BENEFITS Sound Resistance
Fire
The single most common complaint in relation to housing
Adequate fire resistance is an important design feature of any
is noise nuisance. Timber floors have little sound resistance
modern building. It has long been recognised that floors between
and most people will be familiar with the problems and the
flats in multi-occupancy housing should have a high level of fire
inconvenience of sound transmission, particularly from upstairs
resistance. Consequently, these are almost always constructed
to downstairs. Precast concrete floors provide an extremely
in concrete in order to satisfy the Building Regulations. It seems
efficient sound barrier between separate living areas.
reasonable that a similar level of protection should be afforded to those living in houses. Concrete is, of course, a non-combustible
Maintenance
material and it also acts as a solid barrier which will contain not
Precast concrete is an inert material. It does not shrink
only the fire but the smoke, which is the primary cause of most
and warp like timber and does not produce the cracking of
fatalities in fire accidents.
plasterwork and other finishes which result in an ongoing and costly maintenance problem. Concrete is not subject to
Factory Produced to Rigorous Quality Standards
damage from rot or insect attack.
Because precast floors are factory produced, they are manufactured in an environment which is more readily
Squeaky Floors
controlled than a building site. Quality control systems in
Another problem associated with the shrinkage of timber
Bison factories are properly implemented and are independently
materials is the squeaking between boards and joists when
examined on a regular basis under The British Standards
walked upon. This is extremely irritating and very expensive to
Institution Quality Management System defined in BS EN ISO 9001.
rectify. This problem does not exist with a concrete floor.
CONSTRUCTION BENEFITS Design flexibility
Structural Efficiency
Unlike timber, a precast concrete floor provides a structural
A Hollow Core slab offers the ideal structural section by
platform which gives the house designer greater freedom in
reducing the deadweight whilst providing the maximum
supporting upper floor wall partitions to virtually any layout.
structural efficiency with the minimum slab depth. This offers
Furthermore with a concrete upper floor the partitions can be
the design benefit of longer spans, thus reducing the lengths
built in blockwork with its greater sound resistance, instead of
of internal loadbearing walls and foundations.
timber stud. Site Safety Speed of Erection
Once a precast concrete floor is erected it is immediately
Typically a single precast floor slab is up to 10 square metres
available as a working platform. Combined with Trailasafe®
in area and can be laid in minutes. Dependent upon site
synthetic mesh for trailer deck fall arrest, and the Bison Air
conditions and house sizes, the floors to several houses can
Mat for roll-off fall protection, this creates the safest possible
normally be completed in one day.
environment for site workers.
Preformed Service Provision Precast concrete floors can be provided with factory-formed service holes to accommodate all the necessary service routes with ease.
24 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
HOUSING PRODUCTS SINGLE OCCUPANCY
SECTION
02
HOLLOW CORE FLOORS CASE STUDIES TERRACED SINGLE OCCUPANCY HOUSING DEVELOPMENTS Pictured is part of a large housing development based in London. Over 578m2 of 150mm Hollow Core floor units were used throughout for 1st and 2nd floor applications across varying design type houses, typically from town type, 2 floor houses, to traditional 1st floor houses. Hollow Core floors have been installed by many housebuilders, both large and small, for terraced developments.
DETACHED HOUSING DEVELOPMENTS Pictured is a detached housing development based in Warwick. The development was a mix of three, four and five bedroom detached houses, where 250m 2 of 150mm Hollow Core units were used throughout the plot for all first floor applications. Further detached developments using Hollow Core floors have been constructed across the country, from Sterling in Scotland to Portsmouth in England.
LARGE ESTATE HOUSING DEVELOPMENTS Pictured is an estate type housing, consisting of 8 bedrooms, 24 rooms and 3 outbuildings based in Oxshott. 496m2 of Hollow Core floor units were used throughout the house.
25 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
HOUSING PRODUCTS SINGLE OCCUPANCY
HOLLOW CORE FLOORS GROUND/UPPER FLOOR SLAB PROFILES The most suitable and widely used precast unit for single occupancy housing is a 1200mm wide Hollow Core slab with a depth of either 150 or 200mm.
150mm unit profile
200mm unit profile
1200mm Nominal Width
CONSTRUCTION DETAILS TYPICAL HOUSE LAYOUTS
1200 mm Wide Units
Structural steel supports
Slab span direction
Load bearing walls
Non-Load bearing walls
by others
26 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
02
HOLLOW CORE FLOORS alternative batten arrangements to soffits
Battens
Plasterboard
Short firing is not recommended. Various site-drilled anchors are available and, used in accordance with the manufacturers instructions, are a simple and economic fixing method.
Service routes in ceiling void
Battens and counterbattens
Plasterboard
To view load span tables please go to page 13
A SUSTAINABLE CHOICE... The use of Bison Hollow Core flooring can significantly cut the carbon dioxide emissions of a project by up to one fifth; a CO2 reduction and material saving of 23% can be achieved in the construction of an office block.* *based on a 2600m2 office block development
27 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
HOUSING PRODUCTS SINGLE OCCUPANCY
HOLLOW CORE FLOORS BEARING DETAILS TYPICAL DUAL BEARING
Alternative
Alternative
services route
services route
190 mm Block Wall
SIDE BEARING Where required by Building Regulations for sound insulation. Finishes
Continuous wet mortar by builder to take up camber
TYPICAL SINGLE BEARING
TRIMMING OPENINGS M.S.Trimmer. Fire protection, where necessary by General Contractor.
100 mm Block Wall
28 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
190 mm Block Wall
SECTION
02
INSULATED HOLLOW CORE FLOORS GROUND FLOOR 150 mm unit profile
200 mm unit profile
1200 mm Nominal Width
INSULATED HOLLOW CORE UNIT DETAILS Finishes 150 mm or 200 mm
Hollow Core Unit
Support Castellations
Expanded Polystyrene (EPS) bonded to soffit
INSULATED HOLLOW CORE FLOORS BEARING DETAILS DUAL BEARING Finishes
EXTERNAL WALL BEARING
Support Castellations Finishes
190 mm 262 mm
Sleeper Wall
or 312 mm
Expanded Polystyrene Foundation
(EPS) bonded to soffit
The Building Regulations Part L1A, L2A 2006 ‘Conservation of fuel and power’ require that a building is airtight and pressure testing for this is covered by regulation 54. The regulations no longer allow the elemental method and a building needs to be considered as a whole to satisfy the requirements of the regulations. Bison can provide an insulated slab to give a thermal ‘U’ value of 0.22W/m2 for the floor and greater if required. For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
29
HOUSING PRODUCTS MULTIPLE OCCUPANCY
HOLLOW CORE FLOORS THE BENEFITS Speed of Erection
Composite Steel Beam Design
Time consuming activities such as propping, shuttering and
Composite Steel Beam Design incorporating either Hollow
concrete pouring are virtually eliminated.
Core or solid slabs provides a structural and cost efficient solution for steel frames. It reduces total tonnage of steel
Lifting Hooks
beams by up to 40% and also reduces the number of
Bison can supply Hollow Core units with cast-in lifting hooks
components to be erected.
that speed up the installation and bring associated Health & Safety benefits.
Sound Requirements Building Regulations Part E
Immediate Unpropped Working Platform
In new-build attached dwellings a developer may choose
Propping is generally not required with Hollow Core floors.
between Pre-Completion Testing (PCT.) or, if available, a
Once a precast floor is erected it is immediately available
Robust Detail (RD). Bison Concrete Products have developed
as a working platform. In comparison, steel deck systems
a series of solutions to cover the use of precast concrete
can present problems in achieving level surfaces while
units in association with masonry buildings and steel and
concrete is poured, and in enabling access while in the
concrete frames. Solutions have been developed and testing
propped condition.
is in the process of being completed prior to an application for Robust Detail status.
Minimum In-situ Concrete With a precast floor a lot of the work is done off-site. This
Preformed Site Services
eliminates on-site work that can be complex, time-consuming
Precast floors can be provided with factory formed service
and weather affected.
holes, thus avoiding laborious setting out and shuttering on-site.
Extra Long Spans Factory-made prestressed units offer the design advantage
Structural Efficiency
of long span units for given depths. This can avoid the need
A Hollow Core slab offers the ideal structural section by
for intermediate supports.
reducing the deadweight whilst providing the maximum structural efficiency within the slab depth.
Diaphragm Action Precast floor slabs, when structurally grouted, provide a
Factory-Produced to Rigorous
floor with full diaphragm action to the building. A structural
Quality Standards
concrete topping is not required.
Because precast floors are factory-produced, they are manufactured in an environment which is more controlled
Flexibility of Design Approach
than a building site. Quality control systems are properly
Precast floors can provide the technical solution for the
implemented and are independently examined on a regular
requirements of Part A of the Building Regulations 2004 for
basis, under the British Standards Institution Quality
Disproportionate Collapse.
Management Scheme defined in BS EN ISO 9001:2000.
30 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
03
HOLLOW CORE FLOORS TRACK RECORD MULTI-STOREY HOUSING The three block housing development in Windsor consisted of 1st, 2nd, 3rd and roof with the other two blocks being 1st, 2nd and roof. All three blocks used 200mm deep Hollow Core sound slab flooring with 3897m2 used throughout the scheme and 30m3 of concrete precast stairs.
MULTI-STOREY HOUSING The housing development in Worcester, which used 1,700m 2 of 200mm deep Hollow Core sound slab flooring and 10m3 of precast concrete stairs. This included one three storey block and one 4 storey block.
MULTI-STOREY RESIDENTIAL DEVELOPMENTS This multi-storey residential development used precast Hollow Core floors within a steel frame structure. The development is in Walsall, Birmingham, and used 1500m 2 of 200mm deep Hollow Core sound slab flooring, plus 29m3 of precast stair units. A flat, uninterrupted soffit was achieved with the Hollow Core units, spanning 6.1m between downstand beams, which were at separating wall positions.
31 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
HOUSING PRODUCTS MULTIPLE OCCUPANCY
HOLLOW CORE FLOORS UNIT PROFILES 150mm Sound Slab unit profile
150mm unit profile
200mm unit profile
250mm unit profile
260mm unit profile
300mm unit profile
1200 mm Nominal Width
To view load span tables please go to page 13
32 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
03
HOLLOW CORE COMPOSITE FLOORS UNIT PROFILES 250 to 225mm overall composite depth comprising 150mm unit with 50 or 75mm structural topping
250 to 275mm overall composite depth comprising 200mm unit with 50 or 75mm structural topping
300 to 325mm overall composite depth comprising 250mm unit with 50 or 75mm structural topping
335mm overall composite depth comprising 260mm unit with 75mm structural topping
375mm overall composite depth comprising 300mm unit with 75mm structural topping
1200 mm Nominal Width
A SUSTAINABLE PROCESS... Bison precast floors are produced under sustainable conditions at our flagship production plant at Swadlincote, Derbyshire. The state of the art Hollow Core plant is the most technically advanced and sustainable of its kind in the world: all waste water from the factory is recycled; the fully automated process is energy efficient, taking only 12 hours; and the manufacturing process maximizes efficiency, which
To view load span tables please go to page 13
prevents material wastage.
33 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
HOUSING PRODUCTS MULTIPLE OCCUPANCY
HOLLOW CORE FLOORS BEARING DETAILS The recommendations for bearings of precast units are set out in Clause 5.2.3 of B.S. 8110:1997. These vary according to the type of floor construction and the type of support material and building tolerances. In general, nominal bearings of 100mm on masonry or 75mm on steelwork are recommended but may be reduced dependent upon circumstances and subject to the above clause.
BEARINGS ON SHELF ANGLES
Finishes
Structural concrete infill
Nominal bearing 75
Projection of angle
Minimum bearing 50
beyond extremity of flange 50 mm. Greater where U.C. sections are used
25 mm clearance
25 mm clearance is required to allow unit to be dropped into position past the flange of the supporting U.B.
34 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
03
HOLLOW CORE FLOORS BEARING DETAILS BEARINGS ON MASONRY
Finishes
Nominal bearing t / 2 - 10 mm
Wall thickness t
t
190
SIDE BEARING
Where required by Building Regulations for sound insulation. Finishes
Continuous wet mortar by builder to take up camber
35 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
HOUSING PRODUCTS MULTIPLE OCCUPANCY
HOLLOW CORE FLOORS BEARING DETAILS NARROW WALL BEARING
Structural concrete infill
Finishes
Tie reinforcement at
Nominal bearing t / 2 - 10 mm (Min. 65 mm)
400 c/c in joints and troughs provided in 1200 wide units
Wall thickness t < 190 (Min. 140 mm)
t
N.B. In order to satisfy the tolerances in this situation, this detail is only recommended where a full bearing is available at the other end of the slab.
NARROW BEARING ON STEELWORK
Structural concrete infill
Finishes
Nominal bearing
Tie reinforcement at
t / 2 - 10 mm
400 c/c in joints and troughs provided in 1200 wide units
Wall thickness t
150
(Min. 140 mm)
t
36 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
03
HOLLOW CORE FLOORS BEARING DETAILS END SLOTS IN UNITS Slots may be provided in slab ends for the purpose of tying into the structure for nominal continuity or disproportionate collapse Finishes
Structural concrete infill
TRIMMING OPENINGS M.S.Trimmer. Fire protection, where necessary by General Contractor.
Finishes
37 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
HOUSING PRODUCTS MULTIPLE OCCUPANCY
SOLID COMPOSITE FLOORS UNIT PROFILES Solid composite construction utilises the advantages of a prestressed precast element acting compositely with an in-situ structural topping, combining the benefits of precast and in-situ construction.
These benefits are: • Reduced Construction Depths • Speed of Erection • Elimination of Shuttering • Minimal Propping • Fire Resistance • Flexibility of Architectural and Engineering design
75mm unit with 50, 75, 100 or 125mm composite material
100mm unit with 50, 100, 150 or 200mm composite material 1200mm Nominal Width
To view load span tables please go to page 21
A SUSTAINABLE FUTURE... The inherent thermal mass properties of concrete can help to regulate temperature fluctuations, ensuring that indoor environments are comfortable without the use of air conditioning, providing the user with a significant cost and energy saving. Compared to air conditioning, the active Fabric Energy Storage (FES) of concrete reduces carbon dioxide emissions by up to 50%.
38 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
03
SOLID COMPOSITE FLOORS BEARING DETAILS SIMPLE BEARING ON TOP FLANGE OF STEELWORK
Nominal support reinforcement and/or daywork joints determined by general layout and site operation. 40 mm Min. bearing 40 mm Min. bearing
SLAB COMPOSITE WITH SUPPORTING BEAM
Flange reinforcement and shear studs as required by steelwork design
40 mm Min. bearing
39 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
COMPOSITE STEEL BEAM DESIGN
Composite steel beam design incorporating Hollow Core or solid slabs provides a structural and cost efficient solution for steel frames. It reduces total tonnage of steel beams by up to 40% and also reduces the number of components to be erected.
Definition Composite steel beam design is the use of Hollow Core or solid slabs together with in-situ infill in conjunction with welded studs onto steel beams. This enables the slabs and beams to act compositely together, enhancing the load capacity of the steel beams.
DESIGN CONSIDERATIONS 1. SHEAR STUD CAPACITY PRD = 0.8 f u (d2/4) / gv or PRD = 0.29 aßd2
fcpEcp / gv
Whichever is the lesser. -0.33
ø fy 300 40 *1000+2.5g 16 460 s fcu a = 0.2 ( h/d+1) h = height of the stud. d = is the diameter of the shank of the stud. fu = is the specified ultimate tensile strength of the material of the stud but not greater than 500 N/mm2. ß = a factor which takes into account the gap width g (mm) and is given as 0.5 (g/70+1) ² 1.0 and g ³ 30mm. = a factor which takes into account the diameter ø of transverse high tensile tie steel (grade 460) and is given by 0.5 (ø / 20+1) ² 1.0 and ø ³ 8mm. = transverse joint factor = 0.5 (w / 600+1), w = width of hollow core unit. fcp = average concrete cylinder strength = 0.8 x average cube strength of the in-situ and precast concrete. Ecp = average value of elastic modulus of the insitu and precast concrete. gv = partial safety factor for shear stud.
2. EFFECTIVE WIDTH OF COMPRESSION AREA Beff =
ø fy 16 460
300 s
40 fcu
-0.33
*1000+2.5g
ø = transverse reinforcement diameter fcu = concrete strength s = bar spacing fy = reinforcement strength g = gap
40 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
04
DESIGN CONSIDERATIONS
Beff Insitu Concrete
Shear Stud
Hollow Core Slab
D
slab
P. N. A. D
Transverse Reinforcement Steel Beam
Rc = 0.45 x f cu; beff x D
slab
P. N. A. Py
Py
41 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BUILDING REGULATIONS
PART A MASONRY BUILDINGS CONSTRUCTION SOLUTIONS The Building Regulations Part A December 2004 introduced a system of classification of buildings to reflect the risk of disproportionate collapse probabilities. The following solutions give guidance as to the details required for each of the main frame options related to Hollow Core slabs.
Class 1 and 2A Buildings Flats, apartments and other residential buildings not exceeding 4 storeys. Provision of effective anchorage to satisfy Building Regulations from ‘building in’ of Hollow Core units.
Class 2B Buildings (Horizontal Ties only + notional removal) Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys. All design and details for horizontal tying in accordance with BS5628 Part 1 and BS8110 Part 1.
DETAILS FOR TYPE 1 & 2A EXTERNAL
EXTERNAL
LOAD BEARING CAVITY WALL DETAIL
NON-LOAD BEARING CAVITY WALL DETAIL
Bison precast
Bison precast
Bison precast
Bison precast
concrete Hollow
concrete Hollow
concrete Hollow
concrete Hollow
Core slab unit
Core slab unit
Core slab unit
Core slab unit
Solid block wall
100 mm min.
Solid block wall
100 mm min.
100 mm min.
Continuous wet
Continuous wet
mortar, by builder,
mortar, by builder,
to take up camber
to take up camber
Solid block wall
Solid block wall
100 mm min.
Reinforcement to suit Reinforcement to suit
In-situ
In-situ
concrete stitch
concrete stitch
42
Structural Engineer’s
Structural Engineer’s
design
design
Reinforcement to suit Reinforcement to suit
10 mm dia. high yield 10 mm dia. high yield
In-situ
In-situ
‘U’ bar per trough
concrete stitch
concrete stitch
Bison precast
Bison precast
concrete Hollow
concrete Hollow
Core slab
Core slab
Continuous wet
Continuous wet
mortar, by builder,
mortar, by builder,
to take up camber
to take up camber
‘U’ bar per trough
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk Bison precast concrete Bison precast concrete Hollow Core slab unit Hollow Core slab unit with perforated troughs with perforated troughs for tying requirements for tying requirements
Structural Engineer’s
Structural Engineer’s
design
design
150 mm wide perforated150 mm wide perforated pocket along the edge pocket along the edge of slab unit at 1200 mmof slab unit at 1200 mm centreswith 10 mm dia. centreswith 10 mm dia.
on precast
ncrete Hollow
re slab unit
SECTION
05
PART A MASONRY BUILDINGS CONSTRUCTION SOLUTIONS Class 2B Buildings (Horizontal and Vertical Ties) Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys. All design and details for horizontal and vertical tying in accordance with BS5628 Part 1and BS8110 Part 1 for Class 2B and Class 3 Buildings.
Class 3 Buildings (Horizontal and Vertical Ties + Risk Assessment) All buildings defined above as Class 2A and 2B that exceed the limits on area and/or number of storeys. Bison precast
Bison precast
Bison precast
Core slab unit
Core slab unit
Core slab unit
All concrete designHollow and details for horizontal and vertical tying in accordance concrete with BS5628 BS8110 Hollow Part 1and concrete Hollow Part 1 for Class 2B and Class 3 Buildings. Solid block wall
100 mm min.
Solid block wall
100 mm min.
Continuous wet
Continuous wet
mortar, by builder,
mortar, by builder,
to take up camber
to take up camber
Solid block wall
Solid block wall
100 mm min.
100 mm min.
EXTERNAL
EXTERNAL
LOAD BEARING CAVITY WALL DETAIL
NON-LOAD BEARING CAVITY WALL DETAIL
situ
In-situ
ncrete stitch
concrete stitch
140 mm
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s
Structural Engineer’s
design
design
10 mm dia. high yield
10 mm dia. high yield
In-situ
‘U’ bar per trough
‘U’ bar per trough
concrete stitch
concrete stitch
Bison precast
Bison precast
concrete Hollow
concrete Hollow
Core slab
Core slab
Continuous wet
Continuous wet
mortar, by builder,
mortar, by builder,
to take up camber
to take up camber
Bison precast concrete
Bison precast concrete
Hollow Core slab unit
Hollow Core slab unit
with perforated troughs
with perforated troughs
for tying requirements
for tying requirements
140 mm
In-situ
140 mm
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s
Structural Engineer’s
design
design
150 mm wide perforated
150 mm wide perforated
pocket along the edge
pocket along the edge
of slab unit at 1200 mm
of slab unit at 1200 mm
centreswith 10 mm dia.
centreswith 10 mm dia.
‘U’ bar per socket
‘U’ bar per socket
140 mm
43 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BUILDING REGULATIONS
PART A CONCRETE FRAMED BUILDINGS CONSTRUCTION SOLUTIONS Class 2B Buildings (Horizontal and Vertical Ties) Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys.
Class 3 Buildings + (Risk Assessment) All buildings defined above as Class 2A and 2B that exceed the limits on area and/or number of storeys. All design and details for horizontal and vertical tying in accordance with BS8810 Part 1 for Class 2B and Class 3 Buildings.
TYPICAL SECTION
TYPICAL SECTION
INTERNAL WALL (LOAD BEARING)
EXTERNAL WALL (LOAD BEARING)
Grout joint
Grout joint
In-situ
In-situ
concrete infill
concrete infill
Reinforcement to suitReinforcement to suit Structural Engineer’s Structural Engineer’s design
Bison precast concrete 10 mm dia. Bison precast concrete Hollow Core slab
Hollow Core slab
‘U’ bar in troughts
Grout joint
Grout joint
In-situ
In-situ
concrete infill
concrete infill
Wire loop
Wire loop
connections
connections
Reinforcement to suitReinforcement to suit Structural Engineer’s Structural Engineer’s design
design
10 mm dia.
10 mm dia.
10 mm dia.
‘U’ bar in troughts
‘U’ bar in
‘U’ bar in
troughts
troughts
design
Bison precast concrete Bison precast concrete Hollow Core slab 175 mm
Grout joint
Grout joint
In-situ
In-situ
concrete infill
concrete infill
150 mm
175 mm
Reinforcement to suitReinforcement to suit Structural Engineer’s Structural Engineer’s design
design
Grout joint
Grout joint
In-situ
In-situ
concrete infill
concrete infill
Wire loop
Wire loop
connections
connections
150 mm
Reinforcement to suitReinforcement to suit Structural Engineer’s Structural Engineer’s design
pocket along the edge pocket along the edge Bison precast concrete Bison precast concrete of slab unit at 1200 mm of slab unit at 1200 mm Hollow Core slab Hollow Core slab centre swith 10 mm dia. centre swith 10 mm dia.
Hollow Core slab
‘U’ bar per socket
175 mm
design
150 mm wide perforated 150 mm wide perforated
Bison precast concrete Bison precast concrete Hollow Core slab
Hollow Core slab
175 mm
150 mm
44 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
150 mm
‘U’ bar per socket
SECTION Grout joint In-situ concrete infill
Grout joint
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s
Structural Engineer’s
design
design
Grout joint
Grout joint
PART A CONCRETE FRAMED BUILDINGS In-situ
concrete infill
CONSTRUCTION SOLUTIONS
In-situ
In-situ
concrete infill
concrete infill
Wire loop
Wire loop
connections
connections
05
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s
Structural Engineer’s
design
design
Bison precast concrete
10 mm dia. Bison precast concrete
10 mm dia.
10 mm dia.
10 mm dia.
Hollow Core slab
Hollow Core slab ‘U’ bar in troughts
‘U’ bar in troughts
‘U’ bar in
‘U’ bar in
troughts
troughts
Bison precast concrete
Bison precast concrete
Hollow Core slab
Hollow Core slab
175 mm
150 mm
175 mm
150 mm
TYPICAL SECTION
TYPICAL SECTION
INTERNAL WALL (NON-LOAD BEARING)
EXTERNAL WALL (NON-LOAD BEARING)
Grout joint
Grout joint
In-situ
In-situ
concrete infill
concrete infill
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s
Structural Engineer’s
design
design
Bison precast concrete
Bison precast concrete
Hollow Core slab
Hollow Core slab
Grout joint
Grout joint
In-situ
In-situ
concrete infill
concrete infill
Wire loop
Wire loop
connections
connections
Bison precast concrete Hollow Core slab
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s
Structural Engineer’s
design
design
150 mm wide perforated
150 mm wide perforated
pocket along the edge Bison precast concrete of slab unit at 1200 mm Hollow Core slab centre swith 10 mm dia. ‘U’ bar per socket
175 mm
175 mm
150 mm
pocket along the edge of slab unit at 1200 mm centre swith 10 mm dia. ‘U’ bar per socket
150 mm
45 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BUILDING REGULATIONS
PART A STEEL FRAMED BUILDINGS CONSTRUCTION SOLUTIONS Class 1 and 2A Buildings Apartments and other residential buildings not exceeding 4 storeys. This type of building uses the friction and built-in details to achieve tying requirements.
TYPICAL SECTION EXTERNAL STEELWORK DETAILS
In-situ
In-situ
In-situ
concrete stitch
concrete stitch
concrete stitch
Continuous wet mortar
Continuou
by Builder, to take up
by Builder,
camber
camber
Bison precast
Bison precast
Bison precast
Bison precast
Bison precast
Bison precast
Bison prec
concrete Hollow
concrete Hollow
concrete Hollow
concrete Hollow
concrete Hollow
concrete Hollow
concrete H
Core slab unit
Core slab unit
Core slab unit
Core slab unit
Core slab unit
Core slab unit
Core slab
In-situ concrete stitch
In-situ concrete stitch 150 mm wide perforated
150 mm w
Reinforcement to suit
Reinforcement to suit
Reinforcement to suit
pocket along the edge
pocket alo
Structural Engineer’s
Structural Engineer’s
Structural Engineer’s
of slab unit at 1200 mm
of slab uni
design welded to top
design welded to top
design welded to top
centreswith 10 mm dia.
centreswith
flange of steel beam at
flange of steel beam at
flange of steel beam at ‘U’ bar per socket
trough bottom
trough bottom
trough bottom
In-situ concrete stitch
In-situ concrete stitch
In-situ concrete stitch
‘U’ bar per
In-situ concrete stitch
In-situ concrete stitch
Shear stud
Shear stud
Bison precast
Bison precast
concrete Hollow
concrete Hollow
Core slab unit
Core slab unit Bison precast concrete
Bison precast concrete
Bison precast concrete Bison precast
Bison prec
Reinforcement to suit
Reinforcement to suit
Hollow Core slab units
Hollow Core slab units
Hollow Core slab units concrete Hollow
concrete H
Structural Engineer’s
with preformed troughs
with preformed troughs
with preformed troughs Core slab unit
Core slab
design
for tying requirements
for tying requirements
for tying requirements
46Structural Engineer’s design
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
Continuous wet
Continuou
mortar, by Builder,
mortar, by
to take up camber
to take up
SECTION
05
PART A STEEL FRAMED BUILDINGS CONSTRUCTION SOLUTIONS In-situ
In-situ
In-situ
concrete stitch
concrete stitch
Continuous wet mo Continuous wet mortar
concrete stitch
by Builder, to take up
Class 2B Buildings (Horizontal and Vertical Ties)
by Builder, to take camber
camber
Flats, apartments and other residential buildings greater than 4 storeys but not exceeding 15 storeys.
Class 3 Buildings (Horizontal and Vertical Ties + Risk Assessment) Bison precast concrete Hollow
precast precast precast All buildings defined Bison above as Class 2A and 2B that exceed theBison limits on area and/or number ofBison storeys.
Core slab unit
Bison precast
concrete Hollow
Bison precast
concrete Hollow
concrete Hollow Bison precast
Core slab unit
concrete Hollow
Core slab unit
Core slab unit
concrete Hollow
concrete Hollow
Core slab unit
Core slab unit
Core slab unit
These types of buildings require horizontal and vertical ties which are provided by the steel frame. Additionally the floors must be tied to the steelwork at the perimeter and to each other for internal supports. Additional internal tying of the floor to the steelwork is required where the frame is used for bracing.
TYPICAL SECTION EXTERNAL STEELWORK DETAILS In-situ concrete stitch
In-situ concrete stitch
150 mm wide perfo
trough bottom
trough bottom
150 mm wide perforated Reinforcement to suit pocket along the edge Structural Engineer’s of slab unit at 1200 mm design welded to top centreswith 10 mm dia. flange of steel beam at ‘U’ bar per socket trough bottom
In-situ concrete stitch
In-situ concrete stitch
In-situ concrete stitch
Bison precast concrete
Bison precast concrete
precast Bison precast Bison concrete
Bison precast
Hollow Core slab units
Hollow Core slab units
concrete Hollow
Structural Engineer’s
with preformed troughs
with preformed troughs
concrete Hollow Core slab units Hollow slab unit with preformedCore troughs
design
for tying requirements
for tying requirements
Reinforcement to suit Structural Engineer’s
In-situ concrete stitch
In-situ concrete stitch
Shear stud
Shear stud
Bison precast
Bison precast
concrete Hollow
concrete Hollow
Core slab unit
Core slab unit
Reinforcement to suit
Reinforcement to suit
Structural Engineer’s design
design welded to top flange of steel beam at
Reinforcement to suit Structural Engineer’s design welded to top flange of steel beam at
for tying requirements Continuous wet
pocket along the e
of slab unit at 1200
centreswith 10 mm ‘U’ bar per socket
Core slab unit Continuous wet
mortar, by Builder,
mortar, by Builder,
to take up camber
to take up camber
47 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BUILDING REGULATIONS
PART E CONSTRUCTION SOLUTIONS The Building Regulations Part E:2003 and the subsequent amendment May 2004 give guidance to the requirements for the resistance to the passage of sound. For new build attached dwellings, two approaches may be made. Part E allows the developer to choose between Pre Completion Testing (PCT) or, if available, a Robust Detail (RD) may be used by registering plots with Robust Details Ltd. The Pre Completion Testing (PCT) and the Robust Detail (RD) requirements are given below.
Building Regulations Approved Document Part E Airborne sound:
New Build
Change of use
Walls
min 45dB
min 43dB
Floors
min 45 dB
min 43dB
termed DnT,w +Ctr
max 62 dB
max 64 dB
termed LnT,w
Impact sound: Floors
Robust Detail requirements (new build attached dwellings only) Airborne sound:
Min/Max
Mean
Walls
min 47dB
min 50dB
Floors
min 47 dB
termed DnT,w +Ctr
Impact sound: Floors
max 60 dB
max 57 dB
48 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
termed LnT,w
SECTION
05
PART E CONSTRUCTION SOLUTIONS TYPICAL SOUND ATTENUATION DETAIL
Min. 100mm thick blockwork medium density (1350-1600kg/m3) Yelofon E-strip acoustic edge strip Nominal 8mm thick parge coat 65mm thick sand/cement screed or Flexible cavity closer
40mm thick proprietary screed, nominal 80kg/m2 mass per unit area
10mm Yelofon HD10+ 200mm
100mm min. 200mm deep Bison Hollow Core slab units (300kg/m2) Gypsum-based board (nominal 8kg/m2) mounted on dabs on cement/sand render (nominal 8mm) with scratch finish 100
75
100
275mm min.
49 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BUILDING REGULATIONS
PART E MASONRY BUILDINGS CONSTRUCTION SOLUTIONS ROBUST DETAILS SEPARATING FLOOR - CONCRETE E-FC-1 1
2
3
4
PRECAST CONCRETE HOLLOW CORE FLOOR SLAB, SCREED 1. Floating floor See section 4 (Robust Details Handbook) for suitable floating floor treatment. 2.
Screed 40mm (min) screed directly applied to Hollow Core floor slabs - sand/cement or proprietary screed nominal 80 kg/m2 mass per unit area, see Appendix A (Robust Details Handbook).
3. Structural floor 150mm (min) precast concrete Hollow Core floor slab - 300kg/m2 mass per unit area. 4. Ceiling See section 3 (Robust Details Handbook) for suitable ceiling treatment.
ROBUST DETAILS SEPARATING FLOOR - CONCRETE E-FC-4 1
2
3
4
PRECAST CONCRETE HOLLOW CORE FLOOR SLAB, SCREED LAID ON ISORUBBER RESILIENT LAYER 1. Screed 65mm (min) sand/cement screed, or 40mm (min) proprietary screed, nominal 80kg/m2 mass per unit area. 2. Resilient layer 6mm IsoRubber layer with IsoEdge flanking strip. 3. Structural floor 150mm (min) precast concrete Hollow Core floor slab - 300kg/m 2 mass per unit area. 4. Ceiling See section 3 (Robust Details Handbook) for suitable ceiling treatment which is dependent on floorplank depth and supporting wall density.
The requirements for a robust detail are taken from the Robust Details Part E Handbook. The latest requirements should always be sought from Robust Details Ltd.
50 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
05
PART E MASONRY BUILDINGS CONSTRUCTION SOLUTIONS ROBUST DETAILS SEPARATING FLOOR - CONCRETE E-FC-5 1
2
3
4
PRECAST CONCRETE HOLLOW CORE FLOOR SLAB, SCREED LAID ON ISORUBBER RESILIENT LAYER 1. Screed 65mm (min) sand/cement screed, or 40mm (min) proprietary screed, nominal 80kg/m2 mass per unit area. 2. Resilient layer YELOfon HD10+ with E-strip perimeter edging and J-strip tape for jointing. 3. Structural floor 150mm (min) precast concrete Hollow Core floor slab - 300kg/m 2 mass per unit area. 4. Ceiling See section 3 (Robust Details Handbook) for suitable ceiling treatment which is dependent on floorplank depth and supporting wall density.
51 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
4
14
5
15
6
16
7
17
8
BUILDING REGULATIONS
PART E STEEL FRAMED BUILDINGS CONSTRUCTION SOLUTIONS TYPICAL DETAIL MASONRY WALLS
TYPICAL DETAIL STUD WALLS
INTERNAL SEPARATING FLOOR AND WALL
INTERNAL SEPARATING FLOOR AND WALL
100
74 100
30 min.
1
10
30 min.
1
11
1
2
12
2
3
13
3
100
74 100
2
30 min.
30 min.
11
9
12
10
13
11
14
12 13
5 6
14
4
5
15
5
6
16
6
7
8
15
8
16
9
7
17
8
17
10
10 Nominal 8mm thick parge coat (by Lafarge).
2 Minimum 40mm thick ‘Gyvlon’ Screed (by Lafarge).
11 12.5mm thick Echeck wallboard (by Lafarge).
3 Minimum 10mm Yelofon HD 10+ (by Cellecta).
12 Skirting board.
4 Min. 12.5mm thick ‘Lafarge’ Gypsum based ceiling
13 Yelofon J-strip acoustic jointing tape (by Cellecta).
30 14 150 or 200mm min. deep ‘Bison Hollow Core min.
mm min. board (min. 8kg/m2)335suspended from a proprietary 9 275 mm min. support system.
10 11
2
12
3
13
8 Proprietary sliding brick anchor system.
9 Min. 100mm thick blockwork (medium density)
1800 -2300g/m3.
4
14
5
15
100
100
2 floor units’ (300kg/m ). 1
16 17 18
11 12
15 Grouted void between P.C. units. 2
13
16 12.5mm thick Echeck wallboard (by Lafarge)
14
100 200 min. Bison Units
1
150 150 min. Bison Units
6 Soft joint. 7 Compressible filler board.
102
15
19
1 Yelofon E-strip acoustic edge strip (by Cellecta).
100 74 100 30 30 5 Acoustic quilt (by min. Rockwool). min.
52
14
100 200 min. Bison Units
4
4
7
150 150 min. Bison Units
100 200 min. Bison Units
150 150 min. Bison Units
3
encasement to steelwork. Restrained via proprietary framing system. 3 17 12.5mm thick Echeck wallboard (by Lafarge) 4 tacken up to u/side of floor providing 1.0 hour fire protection to 5 steelwork. 6
15 7
8 6 16 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk 9 7 17 10 8
16 17 18 19
100 200 min. Bison Units
30 min.
100
275 mm min.
150 150 min. Bison Units
275 mm min.
100 200 min. Bison Units
335 mm102 min. 100
9
150 150 min. Bison Units
335 mm min.
6 4
14
5
15
6
16
7
15 7
16
8
17
9
18
10
19
17
8
SECTION
05
PART E STEEL FRAMED BUILDINGS CONSTRUCTION SOLUTIONS TYPICAL DETAIL MASONRY WALLS
TYPICAL DETAIL MASONRY WALLS
EXTERNAL WALL AND SEPARATING FLOOR
EXTERNAL WALL AND SEPARATING FLOOR
1 100
74 100
30 min.
2
1 2 3
100
100
30 min.
11
11
10
12
1
12
11
13
2
13
12
14
13 4 5 6
100 200 min. Bison Units
150 150 min. Bison Units
3
4
102
9
14
3 4 5 6
14
15
15
5
7
15
16
7
16
6
8
16
17
8
17
18
9
18
19
10
19
9
7
17
10
8
100 200 min. Bison Units
30 min.
30 min.
150 150 min. Bison Units
100
100 200 min. Bison Units
100
275 mm min.
150 150 min. Bison Units
335 mm min. 102
1 Yelofon E-strip acoustic edge strip (by Cellecta).
13 Skirting board.
2 Minimum 40mm thick ‘Gyvlon’ Screed (by Lafarge).
14 Min. 10mm Yelofon HD10+ (by Cellecta).
3 Yelofon J-strip acoustic jointing tape (by Cellecta).
15 Min. 12.5mm thick ‘Lafarge’ Gypsum based ceiling
4 Flexible cavity closer.
board (min. 8kg/m2) suspended from a proprietary support system.
16 150 or 200mm min. deep ‘Bison Hollow Core
6 Compressible filler board. 1
12
2 joint. 7 Soft
13
17 2 No. layers of Echeck wallboard (by Lafarge)
8 External leaf.
14
9 Proprietary sliding brick anchor system. 3
100 200 min. Bison Units
11
150 150 min. Bison Units
30 5 Acoustic 102 quilt100(by100Rockwool). min.
10 Proprietary wall ties in accordance with approved
4 document ‘E’ (2003), section 2.
floor units’ (300kg/m2). encasement to steelwork. Restrained via proprietary framing system.
18 12.5mm thick Echeck wallboard (by Lafarge)
taken up to u/side of floor providing 1.0 hour fire protection to steelwork.
5 11 Nominal 8mm thick parge coat (by Lafarge).
19 Min. 100mm thick blockwork (medium density)
6 12 12.5mm thick Echeck wallboard (by Lafarge).
1800 -2300g/m3.
15 7
16
8 17 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334 9 18 10
19
53
4
12
5
13
6
14
7 8
15
BUILDING REGULATIONS
PART E STEEL FRAMED BUILDINGS CONSTRUCTION SOLUTIONS TYPICAL DETAIL STUD WALLS
TYPICAL DETAIL STUD WALLS
INTERNAL SEPARATING FLOOR AND WALL
INTERNAL WALL AND SEPARATING FLOOR
1
9
9
2
10
2
2
10 10
3
11
3
3
11 11 150 150 min. Bison Units
100 200 min. Bison Units
4 5 6
100 200 min. Bison Units
1
150 150 100 200 min. Bison Bison Units Units min.
9
150 150 min. Bison Units
1
7 4
12
4
5
13
5
13 13
6
14
6
14 14
7
15
8
15 16
7 8
15
8
12 12
17 18
1 Yelofon E-strip acoustic edge strip (by Cellecta).
9 RSP 38 modified Lafarge stud system studs.
2 Minimum 40mm thick ‘Gyvlon’ Screed (by Lafarge). 3 Minimum 10mm Yelofon HD 10+ (by Cellecta). 4 10mm Aerofoil isolation layer. 5 Min.112.5mm thick ‘Lafarge’ Gypsum based ceiling 9 board (min. 8kg/m2) suspended from a proprietary 2 10 support system.
10
4 12 150 or 200mm min. deep Bison Hollow Core
floor units5 (300kg/m2).
6 13 Grouted void between P.C. units. 7
14 12.5mm thick Echeck wallboard (by Lafarge)
4
12
5
13
6
14
15 Deflection head detail.
8 to steelwork. Restrained via encasement proprietary framing system.
7 8
12 13 14 15
15
16 17
54
18
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
100 200 min. Bison Units
8 RSP 38 modified Lafarge stud system.
10 Timber sole 2 plate.
150 150 min. Bison Units
7 Deflection Tolerance.
Two 50mm C studs at 600mm centres. Facings. 2 layers Lafarge 15mm dBcheck wallboard both sides. Insulation. 3 50mm glass mineral wool density 19.5 kg/m9 . 1
3 11 11 Yelofon J-strip acoustic jointing tape (by Cellecta).
11 100 200 min. Bison Units
3
6 Acoustic quilt.
150 150 min. Bison Units
4
12
5
13
8
12 13
6
14
14
7
15
8
15
16 17 18 SECTION
05
PART E STEEL FRAMED BUILDINGS CONSTRUCTION SOLUTIONS TYPICAL DETAIL STUD WALLS
EXTERNAL SEPARATING FLOOR AND WALL
EXTERNAL WALL AND SEPARATING FLOOR
1
9
9
1
9
2
2
10
10
2
10
3
3
11
11
3
11
6
5 6
7 4
150 150 min. Bison Units
5
4
100 200 min. Bison Units
150 150 min. Bison Units
4
100 200 min. Bison Units 150 150 min. Bison Units
1
7 12
12
5
13
13
13
6
14
14
14
15
15
16
16
17
17
18
18
8
7 8
15
8
1 Tyvek breather membrane 12.5 moisture resistant
wallboard and 36mm polyfoam plus.
3 Yelofon J-strip acoustic jointing tape (by Cellecta). 1
9
2
10
5 8 External cladding 102mm brick or 100mm
block 6 + 16mm render.
9 Lafarge stud system studs. 7
13 150 or 200mm min. deep Bison Hollow Core
11
7 Acoustic quilt (by Rockwool). 4
12 Minimum 10mm Yelofon HD 10+ (by Cellecta). floor units (300kg/m2).
14 Min. 12.5mm thick ‘Lafarge’ Gypsum based ceiling
CS90/Y Lafarge C studs at 600mm centres. 8 12 Facings. 13 1 layer Lafarge 12.5mm firecheck wallboard 14 on 1 layer 12.5mm vapourcheck wallboard. Insulation. 15 90mm rockwool flex.
100 200 min. Bison Units
6 Flexible cavity closer. 3
10 Skirting board.
150 150 min. Bison Units
5 10mm Aerofoil isolation layer.
12
11 Minimum 40mm thick ‘Gyvlon’ Screed (by Lafarge).
2 Yelofon E-strip acoustic edge strip (by Cellecta). 4 Timber sole plate.
100 200 min. Bison Units
TYPICAL DETAIL STUD WALLS
board (min. 8kg/m2) suspended from a proprietary support system.
15 2No. layers of Echeck wallboard (by Lafarge)
encasement to steelwork. Restrained via proprietary framing system.
16 Deflection tolerance. 17 Deflection head detail. 18 Lafarge stud system (see above).
16 17 18
For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
55
2
9
3
10
BUILDING REGULATIONS
4
11
5
12
6
13
100 200 min. Bison Units
8
150 150 min. Bison Units
1
PART E CONCRETE WALLS CONSTRUCTION SOLUTIONS
175 mm
TYPICAL DETAIL SECTION
TYPICAL DETAIL SECTION
A TYPICAL INTERNAL SEPARATING WALL
A TYPICAL INTERNAL SEPARATING WALL
2
9
2
3
10
3
7 8
8
1
9
9
2
10
10 150 150 min. Bison Units
100 200 min. Bison Units
3 4 5
4
11
4
6
11
11
5
12
5
7
12
12
6
13
6
13
13
100 200 min. Bison Units
1
150
100 200 min. Bison Units
8
150 150 min. Bison Units
1
100
100 200 min. Bison 150 150Units min. Bison Units
102
150 150 min. Bison Units
7
14
175 mm
175 mm 150 mm
1 Yelofon E-strip acoustic edge strip (by Cellecta).
8 Dry pack mortar.
2 Minimum 40mm thick ‘Gyvlon’ Screed 7 (by Lafarge).
9 Skirting board.
3 Minimum 10mm Yelofon HD 10+ (by 8 Cellecta). 1
10 Yelofon J-strip acoustic jointing tape (by Cellecta). 8
4 Min. 2 12.5mm thick ‘Lafarge’ Gypsum9based ceiling
11 150 or 200mm min. deep ‘Bison Hollow Core9 1
5 Acoustic sealant. 6 175mm thick concrete wall. 7 3mm Plaster skim on
4 15mm 12mm 5 35mm 6 25mm
11 Lafarge wallboard Metal furring channel on dabs 12 cavity with 13 mineral fibre.
100 200 min. Bison Units
board (min. 8kg/m2) suspended from a proprietary 3 10 support system. 150 150 min. Bison Units
102
100
150
floor units (300kg/m2). 2 12 In-situ concrete infill. 3 13 3mm Plaster skim on 4 15mm Lafarge wallboard 5 furring channel on dabs 12mm Metal 35mm cavity with 6 25mm mineral fibre. 7
10
11 12 13 14
175 mm
150 mm
56 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
7
102
100
150
1
8
2
9
1
9
3
10
2
10
4 5
SECTION
4
11
6
11
5
12
7
12
05
13
13
PART E CONCRETE WALLS
14
CONSTRUCTION SOLUTIONS 175 mm
150 mm
TYPICAL DETAIL SECTION
TYPICAL DETAIL SECTION
THROUGH A TYPICAL EXTERNAL WALL
THROUGH A TYPICAL EXTERNAL WALL
102
100
150
1
7
102
8
8
100
150
8
9
9
1
9
3
2
10
10
2
10
5
150 150 min. Bison Units
4
3
100 200 min. Bison Units
150 150 min. Bison Units
3
150 150 min. Bison Units
1
100 200 min. Bison Units
2
4 5
4
6
11
11
6
11
5
7
12
12
7
12
13
13
13
14
14
6
175 mm
150 mm
150 mm
1 Yelofon E-strip acoustic edge strip (by Cellecta).
8 3mm Plaster skim on
8
1
9
9 Skirting board.
2
10
10 Minimum 40mm thick ‘Gyvlon’ Screed (by Lafarge).
2 Yelofon J-strip acoustic jointing tape (by Cellecta).
5 In-situ concrete infill. 6 150mm concrete wall. 3
7 3mm Plaster skim on 4 15mm 12mm 5 35mm 6 25mm
Lafarge wallboard Metal furring channel on dabs cavity with 11 mineral fibre.
7
100 200 min. Bison Units
4 Flexible cavity closer.
150 150 min. Bison Units
102 100 3 Dry pack mortar.150
100 200 min. Bison Units
6
100 200 min. Bison Units
150 150 min. Bison Units
3
100 200 min. Bison Units
150 150 min. Bison Units
8
15mm 12mm 35mm 25mm
Lafarge wallboard Metal furring channel on dabs cavity with mineral fibre.
11 Minimum 10mm Yelofon HD 10+ (by Cellecta). 12 150 or 200mm min. deep Bison Hollow Core
floor units (300kg/m2).
13 Min. 12.5mm thick ‘Lafarge’ Gypsum based ceiling
12
board (min. 8kg/m2) suspended from a proprietary support system.
13
14 Acoustic sealant.
14
150 mm
57 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
TECHNICAL SPECIFICATIONS & HEALTH AND SAFETY
BISON PRECAST FLOORING SPECIFICATIONS MANUFACTURE 1.1
Bison floors are manufactured by the long line prestressed method using slip form or extrusion techniques. The units are cast on heated steel beds within an enclosed factory environment.
1.2
The materials used in the manufacture of Bison floors comply with the relevant British Standard for that material.
1.3
An air entraining agent complying with BS EN 934-2-2001 is included in the concrete mix to improve workability.
1.4
Reinforcement is generally 5mm diameter high tensile wire or 12.5mm diameter strand complying with the requirements of B.S.5896:1980.
1.5
Bison units are sawn to length on the manufacturing bed and are supplied as standard with plain sawn ends with open cores.
DIMENSIONS 2.1
2.2 2.3 2.4
Bison units are manufactured in nominal sizes as follows : Standard nominal width of all units is 1200mm. Solid : Depth 75mm 100mm Hollow : Depth 150mm 200mm 260mm 300mm 250mm 400mm 450mm Cross-sectional tolerances are within the limits set out in clause 6.2.8.3. of B.S. 8110:1997. Length tolerances are ± 20 mm. Bison units will have an upward camber due to pre-stressing as described in clause 6.2.8.4. of B.S.8110:1997. Edges are shaped to form a grout joint giving a shear key to distribute load to adjacent units. Where non-standard widths are provided the edge will be rough cut from a standard unit.
FINISHES 3.1
Concrete surface finish to soffit is Type A finish as described in clause 6.2.7.3. of B.S.8110:1997. The soffit is suitable for the direct application of a textured paint finish where this is applied in accordance with the manufacturers instructions. Where a plaster finish is intended it may be necessary to use a bonding agent in accordance with the instructions of the plaster manufacturer. Plaster finishes are not recommended on longer spans.
3.2
Sides and top surfaces are ‘as extruded’ as described in Table 5.5 of B.S.8110:1997.
3.3
Units may accumulate water within the cores due to exposure during the construction programme. The General Contractor should drill weep holes as necessary, or keep them clear where they are provided during manufacture.
58 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
06
BISON PRECAST FLOORING SPECIFICATIONS DESIGN 4.1
The design of Bison units is in accordance with the requirements and recommendations of B.S.8110:1997 “The Structural Use of Concrete.”
4.2 4.3
Load/Span capacity : The reinforcement pattern within a Bison section will vary according to the design loading specified.
4.4
Exposure Condition : The standard Bison section is suitable for a XCI exposure classification as defined in Table 3.2 of BS 8500:2002. Other exposure classes can be adopted subject to design approval from Bison Technical Department. Fire Resistance : Fire resistance is based upon the tabulated data contained within B.S. 8110 Part 2 Section 4. Sections are available for fire periods of 1 hour or 2 hours, without the addition of further finishes.These periods of fire resistance may be further enhanced by the application of appropriate finishes.
4.5 4.6
Serviceability : The standard Bison section is designed to meet the criteria of Class 3 as set out in clause 4.1.3 of B.S.8110.1997 Designs to Class 1 and Class 2 are available if required.
4.7
Horizontal & Vertical Ties : Ties necessary to satisfy the requirements for accidental damage should be specified by the Engineer with responsibility for the design of the overall structure in accordance with the Code of Practice.
Sound Insulation : The requirements of The Building Regulations are that a floor construction incorporating the use of precast concrete units should have a minimum mass which is dependent upon whether the finishes to the top surface are directly applied or are on a separating layer. The mass of Bison unit sections are given in the technical data and are net weights of standard hollow sections.
4.8 Bearings : Level and structurally adequate bearings for Bison precast units should be provided by other contractors. These should generally be 100 mm for masonry or 75 mm for concrete or steelwork, but may be reduced in accordance with clause 5.2.3 of B.S.8110:1997. 4.9 Holes : Small holes up to 60 mm diameter may be drilled on site through the Hollow Cores, care being taken to avoid damage to the reinforced ribs. Larger holes may be cut subject to the design capacity of the slab. 4.10 Grouting : Joints between units should be grouted with a 30 N/mm2 concrete using a 6 mm nominal aggregate size. 4.11
Propping : Where the slab design requires site propping, this should be carried out in strict accordance with the Bison drawings.
59 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
TECHNICAL SPECIFICATIONS & HEALTH AND SAFETY
BISON PRECAST FLOORING SPECIFICATIONS QUALITY ASSURANCE Bison operates a Quality Management System which complies with the requirements of ISO 9001: 2000 for the following scope: design, manufacture and erection of ancillary cube products (including reinforced and normally reinforced concrete). Prestressed floor units are subject to end product testing. Prestressed and ancillary concrete is subject to full design approval, traceable to current codes of practise statutory/regulatory requirements. All Bison U.K. factories have been assessed by the British Standards Institution (B.S.I.) and awarded Certificates of Assessed Capability under the scheme covering Quality Assurance for the manufacture of precast concrete floors. As a customer, you can be sure that all aspects of our production, design detailing and quality control have been independently inspected and have achieved the high level of competence and quality required by the British Standards Institution. The company maintains a policy of continuous development, and reserves the right to change specification and details without prior notice.
FM 00011
BISON PRECAST FLOORING HEALTH & SAFETY This information must be read in conjunction with: •
Health , Safety & Welfare Attendances (supply & erect only).
•
C.O.S.H.H information sheet – Precast Elements.
•
Unit weight table.
•
Information sheet: Lifters & Chains, supplier hire or purchase.
•
Technical Information Sheet, Handling & Fixing Instructions for:
Sheet No.
TI/304/10
Hollow Core
Sheet No.
TI/304/11
Solid Composite Precast Elements
Sheet No.
TI/304/12
Prestressed Housebeam & Deepbeam
Sheet No.
TI/304/13
Bison Precast Stairs & Landings
Sheet No.
TI/304/15
Floor products with cast-in lifters
Sheet No.
TI/304/16
Trailasafe®
The Bison website www.bison.co.uk contains detailed information and data sheets on all products. Alternatively call the Health & Safety Department at our Burton office Tel 01283 495000 .
60 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
06
BISON PRECAST FLOORING HEALTH AND SAFETY Safety Do’s & Don’ts The do’s & don’ts listed below are by no means fully exhaustive-you should also refer to the current issue of the Precast Flooring Federation Code of Practice available on Tel 0116 253 6161. •
Do not alter the product without written permission from Bison Design Office, altering the product may compromise its structural integrity and lead to failure. This includes notching, hole forming, shortening, narrowing the unit etc.
•
Do not alter the product in-situ, any permissible alterations must be completed on a flat stable platform. i.e. on the ground or floor area.
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Do not allow anyone to walk or work beneath the product whilst it is being hoisted or suspended.
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Do not work in areas without the appropriate perimeter edge protection, handrails, guardrails, platforms or stages.
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Do not access working areas without properly constructed, maintained, secured and illuminated, stairways, ramps, ladders or the like.
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Where lifting hooks are specified within a contract, do hoist the units by crane using ALL the lifting points in the top surface provided for that purpose. Prior to lifting safety chains must be loosely slung around the underside of the unit. The safety chains may only be released immediately before the slab is placed in its final position.
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For insurance purposes, Bison do not supply or hire lifters or chain sets. Please refer to our information sheets for details of supplier hire or purchase.
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Do not run plant or store equipment on the precast floor before it is grouted and cured. Once cured do not exceed the loads specified by the engineer.
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Do use a passive fall protection system wherever reasonably practicable considering all heights where the potential fall distance could result in an injury.
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Do ensure that perimeter edge scaffolding is positioned no more than 900mm below the bearing level particularly on masonry construction.
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Do ensure all voids created whilst placing units are adequately protected during and after erection.
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Do ensure all brickwork, blockwork or concrete is adequately cured, stable and fit to receive precast concrete units, and that steelwork is stable.
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Do ensure the stability of support beams, lintels etc. is considered, particularly the rotation of support member due to unequal loading.
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Do ensure you include allowance for site handling by referring to the unit weight table.
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Do ensure that all lifting equipment is supplied, used and inspected in accordance with current legislation.
•
Do ensure all lifting operations are completed and in accordance with current legislation.
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Do wear adequate personal protective equipment (PPE) whilst handling or cutting concrete.
NOTE; Due to the principle constituents of cement, the liquid released whilst drilling drainage points etc is likely to have a caustic effect on the eyes and skin. For further information or to obtain the latest issue COSHH data sheet for cement call our Health & Safety Department at our Burton office Tel 01283 495000.
61 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
RELATED PRODUCTS
Lifting hook being loaded into machine.
From transport to final position with ease and speed.
Bison Lifting Hooks This is a unique system from Bison, available with our Hollow Core flooring. The hooks are machine inserted during the production process, for which Bison holds the European patent. The hooks enable faster, safer and more accurate erection. They also offer cost savings by minimising damage to soffit and blockwork bearings.
HEATED AND COOLED SLABS Bison and velta have joined forces to provide an innovative, sustainable and cost effective floor heating and cooling system which is precast in to Bison flooring products.
DESIGN
MANUFACTURING
The system utilises low temperature water for heating and high
Precast concrete elements are designed and constructed in
temperature water for cooling to condition a building, which
the factory with a velta PE-Xa pipe matrix cast directly into the
provides the opportunity to use renewable energy sources.
precast slab or Hollow Core unit to offer a combined heating
A sustainable alternative, which can significantly reduce
and cooling solution.
CO2 emissions over the life of the building.
This service covers the design, off-site manufacture and
Substantial savings in investment, maintenance and
installation of precast, pre-stressed Hollow Core flooring,
operational costs, compared to conventional
precast multi-storey wall panel structures and other bespoke
air-conditioning systems.
solutions with an in built heating and cooling capability.
The requirements for flexible space utilisation and variable partitioning are easily met. Clear benefits to occupants, no noise and no draughts, producing a comfortable and productive environment.
CONSTRUCTION Off-site production reduces construction programmes and improves quality control. Elimination of suspended ceilings can reduce building
62
height and lower construction costs.
For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
07
HEALTH AND SAFETY PRODUCTS Health and Safety is a major concern for Bison, and we have developed a range of methods and systems which help to ensure that anyone using Bison products can do so with minimal risk to themselves or others.
Trailasafe® Trailasafe® is designed to prevent or mitigate injuries resulting from falls from trailer decks. Comprising synthetic mesh suspended from a series of brackets housing support arms, the system arrests the fall of personnel, absorbing the energy of their descent and ensuring their safety. Fully demountable, the system can be stored within the vehicle or at the unloading point.
THE BISON AIR MAT The Bison Air Mat system has been tested by the BRE and approved by the HSE. The Bison Air Mat system comprises a series of interconnected and interlinked mats available in a wide range of standard sizes. Using a combination of modules they will accommodate almost any floor area. Where the edges of an area to be protected are open, or have large vertical voids that may pose the hazard of “roll-off” fall to a lower area, special parapet and corner mats can be provided.
Hole Covers Voids such as service holes, formed in precast floor units are trip hazards and have the potential to cause serious injuries. Bison’s solution is the Hole Filler: a strong yet slimlined product which is suitable for most holes. The yellow, anti-slip cover is fully reusable and comes in two sizes, 250mm or 350mm square. Each may be either screwed down or fitted without the need for power tools, by spreading the unit legs, locking it into position.
63 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BISON ONLINE
www.bison.co.uk For further information on Bison Precast Concrete Flooring and the full range of Bison products and services, visit www.bison.co.uk or call the Bison sales team on 01283 495000
64 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
08
FLOORS HOLLOW CORE FLOORS
HOLLOW CORE COMPOSITE FLOORS
SOLID COMPOSITE FLOORS
BEAM AND BLOCK FLOORS
COMPOSITE STEEL BEAM DESIGN
HOLLOW CORE INSULATED FLOORS
FRAMES
STADIA
STAIRS
HEALTH AND SAFETY LIFTING HOOKS
TRAILASAFE®
AIR MATS
65 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BISON NOTES
66 For EXTENSIVE TECHNICAL DETAILS PLEASE VISIT our website: www.bison.co.uk
SECTION
09
67 For further HELP AND INFORMATION PLEASE CALL OUR TECHNICAL HELP LINE: 01283 495334
BISON CONCRETE PRODUCTS Ltd Millennium Court, First Avenue, Centrum 100, Burton-Upon-Trent DE14 2WR Telephone: 01283 495000 Facsimile: 01283 544900 Email:
[email protected] Web: www.bison.co.uk
OTHER BROCHURES AVAILABLE • Staircases • Stadia Products • Crosswalls • Lattice Flooring • Beam & Block Flooring • Safety Systems
Printed on 100% recyclable paper using vegetable based inks
August 2007
All dimensions and illustrations in this publication are intended for guidance only and shall not constitute a “sale by description”. All dimensions given are nominal and Bison Limited may modify and change the information, products and specifications from time to time for a variety of reasons without prior notice. The information printed in this publication at the time of going to print, to the best of our knowledge, is correct and is not intended to have any legal effect, whether by way of advice, representation or warranty (express or implied). We accept no liability whatsoever (to the extent permitted by law) if you place any reliance on this guide you must do so at your own risk. All rights reserved. Copyright in this publication belongs to Bison and all such copyright may not be used, sold, copied or reproduced, in whole or part, in any manner or in any media to any person without prior written consent.