EN 13480-5:2012 (E) Issue 5 (2016-07)
Contents
Page
Foreword ............................................................................................................................................................. 4 1
Scope ..................................................................................................................................................... 6
2
Normative references ........................................................................................................................... 6
3
Terms and definitions ........................................................................................................................... 7
4
Symbols and abbreviations ................................................................................................................. 7
5 5.1 5.2
Determination of inspection and testing requirements .................................................................... 8 General ................................................................................................................................................... 8 Classification of piping ........................................................................................................................ 8
6
Design review ........................................................................................................................................ 8
7 7.1 7.2 7.2.1 7.2.2 7.2.3 7.2.4 7.2.5 7.3 7.3.1 7.3.2 7.3.3 7.3.4 7.3.5 7.4
In process inspection and testing ..................................................................................................... 11 General ................................................................................................................................................. 11 Materials and formed pressure retaining parts ............................................................................... 11 General ................................................................................................................................................. 11 Verification of material ....................................................................................................................... 11 Verification of formed pressure retaining parts .............................................................................. 12 Non-destructive testing of formed parts .......................................................................................... 12 Destructive testing of formed parts .................................................................................................. 12 Welding ................................................................................................................................................ 13 Review of welding documents........................................................................................................... 13 Inspection before welding.................................................................................................................. 13 Testing and inspection during welding ............................................................................................ 13 Inspection after welding ..................................................................................................................... 14 Inspection of built up pipe ends ........................................................................................................ 14 Heat treatment ..................................................................................................................................... 14
8 8.1 8.1.1 8.1.2 8.1.3 8.2 8.2.1 8.2.2 8.2.3 8.3 8.4 8.4.1 8.4.2 8.4.3 8.4.4 8.5 8.6
Non-destructive testing of welds ...................................................................................................... 14 Application of NDT .............................................................................................................................. 14 General ................................................................................................................................................. 14 Examination of weld quality by sample inspection ......................................................................... 15 Imperfections revealed by sample inspection ................................................................................. 15 Circumferential butt, branch, fillet and seal welds .......................................................................... 17 Extent of testing .................................................................................................................................. 17 Dissimilar metal joints ........................................................................................................................ 19 Transverse cracks .............................................................................................................................. 19 Longitudinal welds.............................................................................................................................. 19 Testing methods ................................................................................................................................. 19 General ................................................................................................................................................. 19 Quality level ......................................................................................................................................... 19 Personnel qualification ...................................................................................................................... 23 Selection of NDT methods and testing techniques ......................................................................... 24 Reports................................................................................................................................................. 24 Weld repairs......................................................................................................................................... 24
9 9.1 9.2 9.2.1 9.2.2 9.2.3
Final assessment and documentation .............................................................................................. 25 General ................................................................................................................................................. 25 Final inspection ................................................................................................................................... 25 General ................................................................................................................................................. 25 Visual inspection before the proof test ............................................................................................ 25 Visual inspection after the proof test................................................................................................ 25
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EN 13480-5:2012 (E) Issue 5 (2016-07)
9.2.4 9.3 9.3.1 9.3.2 9.3.3 9.3.4 9.3.5 9.4 9.4.1 9.4.2 9.4.3 9.4.4
Review of the manufacturing documents ......................................................................................... 26 Proof test .............................................................................................................................................. 26 General ................................................................................................................................................. 26 Hydrostatic pressure test ................................................................................................................... 26 Pneumatic pressure test ..................................................................................................................... 29 Other tests ............................................................................................................................................ 30 Documentation of the proof test ........................................................................................................ 30 Documentation..................................................................................................................................... 31 Final documentation package ............................................................................................................ 31 Design and manufacturing documentation package ....................................................................... 32 Operating instructions ........................................................................................................................ 32 Documentation for the purchaser ...................................................................................................... 32
10
Declaration ........................................................................................................................................... 32
Annex A (informative) Declaration of compliance with EN 13480 ............................................................. 33 Annex Y (informative) History of EN 13480-5 ............................................................................................... 34 Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2014/68/EU aimed to be covered .................................................... 35 Bibliography .................................................................................................................................................... 35a
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EN 13480-5:2012 (E) Issue 5 (2016-07)
Foreword This document (EN 13480-5:2012) has been prepared by Technical Committee CEN/TC 267 “Industrial piping and pipelines”, the secretariat of which is held by AFNOR. This European Standard shall be given the status of a national standard, either by publication of an identical text or by endorsement, at the latest by December 2012, and conflicting national standards shall be withdrawn at the latest by December 2012. Attention is drawn to the possibility that some of the elements of this document may be the subject of patent rights. CEN [and/or CENELEC] shall not be held responsible for identifying any or all such patent rights. This document has been prepared under a mandate given to CEN by the European Commission and the European Free Trade Association, and supports essential requirements of EU Directive(s). For relationship with EU Directive(s), see informative Annex ZA, which is an integral part of this document. This European Standard EN 13480 for metallic industrial piping consists of eight interdependent and not dissociable Parts which are:
Part 1: General; Part 2: Materials; Part 3: Design and calculation; Part 4: Fabrication and installation; Part 5: Inspection and testing; Part 6: Additional requirements for buried piping; CEN/TR 13480-7, Guidance on the use of conformity assessment procedures;
Part 8: Additional requirements for aluminium and aluminium alloy piping. Although these Parts may be obtained separately, it should be recognised that the Parts are inter-dependant. As such the manufacture of metallic industrial piping requires the application of all the relevant Parts in order for the requirements of the Standard to be satisfactorily fulfilled. This European Standard will be maintained by a Maintenance MHD working group whose scope of working is limited to corrections and interpretations related to EN 13480. The contact to submit queries can be found at http://www.unm.fr (
[email protected]). A form for submitting questions can be downloaded from the link to the MHD website. After subject experts have agreed an answer, the answer will be communicated to the questioner. Corrected pages will be given specific issue number and issued by CEN according to CEN Rules. Interpretation sheets will be posted on the website of the MHD.
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EN 13480-5:2012 (E) Issue 5 (2016-07)
This document supersedes EN 13480-5:2002+A1:2011. This new edition incorporates the Amendments/the corrigenda which have been approved previously by CEN members, and the corrected pages up to Issue 17 without any further technical change. Annex Y provides details of significant technical changes between this European Standard and the previous edition. Amendments to this new edition may be issued from time to time and then used immediately as alternatives to rules contained herein. It is intended to deliver a new Issue of EN 13480:2012 each year, consolidating these Amendments and including other identified corrections. Issue 5 (2016-07) includes the corrected pages listed in Annex Y. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Croatia, Cyprus, Czech Republic, Denmark, Estonia, Finland, Former Yugoslav Republic of Macedonia, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland, Turkey and the United Kingdom.
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1
Scope
This Part of this European Standard specifies the requirements for inspection and testing of industrial piping as defined in EN 13480-1:2012 to be performed on individual spools or piping systems, including supports, designed in accordance with EN 13480-3:2012 and EN 13480-6:2012 (if applicable), and fabricated and installed in accordance with EN 13480-4:2012.
2
Normative references
The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. EN 13480-1:2012, Metallic industrial piping — Part 1: General EN 13480-2:2012, Metallic industrial piping — Part 2: Materials EN 13480-3:2012, Metallic industrial piping — Part 3: Design and calculation EN 13480-4:2012, Metallic industrial piping — Part 4: Fabrication and installation EN 13480-6:2012, Metallic industrial piping — Part 6: Additional requirements for buried piping EN 14917:2009+A1:2012, Metal bellows expansion joints for pressure applications EN ISO 5817:2007, Welding — Fusion-welded joints in steel, nickel, titanium and their alloys (beam welding excluded) — Quality levels for imperfections (ISO 5817:2003, corrected version:2005, including Technical Corrigendum 1:2006) EN ISO 9712:2012, (ISO 9712:2012)
Non-destructive
testing
—
Qualification
EN ISO 17635:2010, Non-destructive (ISO 17635:2010)
testing
of
welds
—
and
certification
General
rules
for
of
NDT
personnel
metallic
materials
EN ISO 17640:2010, Non-destructive testing of welds — Ultrasonic testing — Techniques, testing levels, and assessment (ISO 17640:2010)
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A.3 Declaration for compliance for piping with EN 13480 Figure A.3 provides a form for a declaration for compliance for piping with EN 13480.
DECLARATION OF COMPLIANCE FOR PIPING WITH EN 13480 Description of piping Identification no./drawings no. manufactured by (company) for (plant/purchaser/purpose) Design conditions: PS [bar] TSmax, TSmin [C] category DECLARATION OF DESIGN COMPLIANCE no. /by DECLARATION of COMPLIANCE for FABRICATION, INSTALLATION AND TESTING no./by
We hereby declare that the above piping conforms with the requirements of EN 13480:…. .
Company
Place and Date
Signature
Figure A.3 — Declaration of compliance of final inspection for piping
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Annex Y (informative) History of EN 13480-5 Y.1 Differences between EN 13480-5:2002 and EN 13480-5:2012 The 2012 edition of EN 13480-5 contains the 2002 edition of the standard and all Amendment(s) and/or correction(s) issued in the meantime. Significant technical changes include: a)
Normative references have been updated;
b)
Clause 6 "Design review" has been completely revised;
c)
in 8.1 the determination of the extent of NDT has been revised;
d)
in 8.1 requirements for category 0 have been added;
e)
in 8.1 requirements for NDT for piping in creep and fatigue service have been clarified;
f)
in 8.1 and in 9.3.3 requirements for NDT for piping subject to pneumatic pressure testing have been added;
g)
in 8.4 quality levels have been specified depending on service conditions and test methods considering EN ISO 5817;
h)
in 8.4.4 and 8.4.5 selection of NDT methods and testing techniques have been specified based on EN ISO 17635;
i)
in 9.3.2.2.1 requirements for pressure testing of piping operating in the creep range have been added;
j)
in 9.3.3 an alternative method for pneumatic pressure testing has been added;
k)
Table 9.4-1 has been revised;
l)
in Clause 10 the reference to CEN/TR 13480-7 regarding the declarations of compliance has been replaced by a reference to Annex A;
m) a new Annex A has been added including new forms for the declaration of design compliance, declaration of compliance for piping fabrication, installation and testing and declaration of compliance for piping with EN 13480; n)
Annex ZA has been aligned;
o)
the standard has been editorially revised.
NOTE
The changes referred include the significant technical changes but is not an exhaustive list of all modifications.
Y.2 List of corrected pages of Issue 2 (2013-08) Pages 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 33a, 33b, 34, 35 and 35a.
Y.3 List of corrected pages of Issue 3 (2014-08) Pages 5, 24, 34 and 35.
Y.4 List of corrected pages of Issue 4 (2015-07) Pages 5, 17, 27 and 34.
Y.5 List of corrected pages of Issue 5 (2016-07) Pages 3, 5, 34, 35 and 35a.
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Annex ZA (informative) Relationship between this European Standard and the Essential Requirements of EU Directive 2014/68/EU aimed to be covered
This European Standard has been prepared under a Commission’s standardization request M/071 "Mandate to CEN for standardization in the field of Pressure equipment" to provide one voluntary means of conforming to Essential Requirements of the New Approach Pressure Equipment Directive 2014/68/EU. Once this standard is cited in the Official Journal of the European Union under that Directive, compliance with the normative clauses of this standard given in Table ZA.1 confers, within the limits of the scope of this standard, a presumption of conformity with the corresponding Essential Requirements of that Directive and associated EFTA regulations Table ZA.1 — Correspondence between this European Standard and Directive 2014/68/EU on Pressure Equipment Essential Safety Requirements (ERs) of Directive 2014/68/EU on Pressure Equipment, Annex I
Clause(s)/sub-clause(s) of this EN
Qualifying remarks/Notes
3.1
7
Manufacturing procedures
3.1.1
7.3.2
Preparation of component parts
3.1.3
8.4.3
Personnel for non-destructive tests
7.2
8.3
Non-destructive testing
3.2.1
9.2
Final inspection
3.2.2
9.3
Proof test
3.4 a) and b)
9.4.3 and Table 9.4-1
Operating instruction and documentation
WARNING 1 — Presumption of conformity stays valid only as long as a reference to this European Standard is maintained in the list published in the Official Journal of the European Union. Users of this standard should consult frequently the latest list published in the Official Journal of the European Union. WARNING 2 — Other Union legislation may be applicable to the product(s) falling within the scope of this standard.
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Bibliography
Directive 2014/68/EU of the European Parliament and of the Council of 15 May 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of pressure equipment EN 10217 (all parts), Welded steel tubes for pressure purposes — Technical delivery conditions CEN/TR 13480-7, Metallic industrial piping — Part 7: Guidance on the use of conformity assessment procedures CEN ISO/TR 15608, Welding — Guidelines for a metallic materials grouping system (ISO/TR 15608)
35a
