Industrial Action Services (IAS) was contacted by a large general contractor to perform a chemical cleaning and system decontamination process for one...
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General Electric LM 6,000 Chemical Cleaning of HRSG No: 5 & No: 6 System Decontamination Project Report March 2011
Project Report March 2011 INTRODUCTION
Industrial Action Services (IAS) was contacted by a large general contractor to perform a chemical cleaning and system decontamination process for one of their customer’s new commissioning project on two LM 6,000 gas turbine generator HRSG systems. The objective was to decontaminate the HRSG system per the customer, OEM, and industry standards. The Key Benefits of this project resulting from the High Velocity Hot Oil Flush and Chemical Flush:
Reliable Unit Start Up Ensured system cleanliness Minimize future maintenance / repair costs
PRIMARY OBJECTIVES
Safely and efficiently perform the chemical cleaning service in a professional manner Ensure that each piece of equipment is prepared for commissioning in the expected timeframe and according to the customers, OEM, and industry standards. Provide documentation of results confirming successful project completion.
OVERALL SCOPE
Unload and set-up chemical cleaning equipment Make chemical cleaning equipment connections Perform and monitor chemical cleaning procedures and sequences Disconnect all chemical cleaning equipment, hoses, and fittings Load chemical cleaning equipment and depart from job site
PROJECT SAFETY IAS prides itself on working safely on each and every project. On this project IAS worked a total of 3,133.50 hours without any safety incidents, near misses or accidents.
Industrial Action Services
Project Report March 2011
EQUIPMENT SET UP – CHEMICAL FLUSH
Non hazardous flushing chemicals were approved for use by the customer’s EH&S department. The HRSG system along with the associated piping was chemically cleaned and filtered during the process. The process for chemical cleaning included; 1. 2. 3. 4.
Inhibit Chelation Neutralization Passivate
Industrial Action Services
Project Report March 2011
Internal of the HRSG return line before chemical cleaning
Internal of the HRSG return line after chemical cleaning
Industrial Action Services
Project Report March 2011
IAS bypasses the condenser (Supply line to Condenser)
IAS bypasses the condenser (Return line from the Condenser)
Industrial Action Services
Project Report March 2011
IAS decontaminates the HRSG’s during the chemical cleaning process
IAS proving coupon supplied by contrator before chemical clean
Industrial Action Services
Project Report March 2011
IAS proving coupon after chemical clean
CONCLUSION The project was completed to the specifications approved by our customer and General Electric. All inorganic debris and wear metal were successfully removed on General Electric’s HRSG Systems.
Respectfully Submitted by Jerry Packer, Project Manager Industrial Action Services, Corp - IAS