General Motors

M-Lok, inc

Capability Guide

17760 Clarann Street Melvindale, Michigan 48122 Phone (313) 928-6800 • Fax (313) 386-2270 www.reillyplating.com

www.reillyplating.com Phone (313) 928-6800 • Fax (313) 386-2270

Table of Contents M‐Lok, Inc Capabilities Thread Adhesives ................................................................................................................................................................................................................ 1 Thread Sealants ................................................................................................................................................................................................................... 1 Nylon Patch ......................................................................................................................................................................................................................... 1 Anti‐Friction Coatings .......................................................................................................................................................................................................... 1 Reilly Plating Capabilities General Motors, Ford, Daimler‐Chrysler Specifications Zinc Electroplating ........................................................................................................................................................................................................... 3 Mechanical Plating ......................................................................................................................................................................................................... 3 Zinc/Nickel Electroplating ............................................................................................................................................................................................... 3 Zinc/Iron Electroplating ................................................................................................................................................................................................... 3 Dakar™ Cathodic Acrylic E‐Coat ...................................................................................................................................................................................... 4 Dip Spin Coatings ............................................................................................................................................................................................................. 4 Japanese OEM Specifications Zinc, Zinc/Iron, Zinc/Nickel Electroplating ....................................................................................................................................................................... 5 OEM Specifications Zinc Alloy Electroplating .................................................................................................................................................................................................. 6 Zinc Electroplating and Mechanical Plate ....................................................................................................................................................................... 7 Delphi .............................................................................................................................................................................................................................. 8 Daimler‐Chrysler ............................................................................................................................................................................................................. 9 Other Capabilities Vision Inspection ................................................................................................................................................................................................................ 10 Hand Sorting ...................................................................................................................................................................................................................... 10 Packaging, Trucking ........................................................................................................................................................................................................... 10 Laboratory Testing Services ............................................................................................................................................................................................... 10 i| Page

M-Lok, inc General Motors

Ford Motor Company

www.reillyplating.com Phone (313) 928-6800 • Fax (313) 386-2270 DaimlerChrysler

Other Specifications

Description

Color

Fastener Adhesive Coating to 150C

Light Blue

Thread Adhesives GM 6124 GMW 14657 Grade A GM 6175 GMW 14657 Grade B FBMS-11-30

GM 6193 FBMS-11-30

WX-200 ES-20010 ESA-M2G200-A ESS-M11P24-A2

PF 6616 MS-CC76A

ES-20007 ESB-M2G200-B ESS-M11P24-A1

PF 6616 MS-CC76C

IFI 125, 525 TRW TPS-C-20.089 Detroit Diesel 9S278, 80K15 Hyundai-Kia MS 721-139 E ArvinMeritor Q-29 TRW TMS-P-10.559 Hyundai-Kia MS 721-39 D,F

GM 6194 GMW 14657 Grade C

3M 2353 Scotch-Grip Adhesive Regular Temperature Grade to 95C

Blue

3M 2510 Scotch-Grip Adhesive Regular Temperature Grade to 95C

Orange

High Temperature Grade to 200C

Yellow

3M 4291 Thread Sealant to 150C

White

Loctite VibraSeal 516/517 to 120C

Burnt Orange

Nylon Patch

White

DrivEze™ Molykote 7405

Amber

Thread Sealants GM 9985490 GM 9985473

ESE-M4G208-A2 WSS-M18P12-A WX-201 WSK-M4G328-A1-6 WSK-M18P12-A ESA-M4G208-B1 EST-M4G208-B1,B2 ES-388525-S100

MS-CD16

WA-970 ES-378813-S100 ES-382101-S100 ES-N800688-S100

PF-5144 PF-5077 PF-5461 PF-6157, PF-6158

MS-CD914

Kelsey Hayes MS-109803 Detroit Diesel 9S317 Detroit Diesel 9S301, 80K14 Weatherhead MS-71, PS-5040 Navistar TMS-6919

Nylon Patch GM 6189

IFI 124, 125 Navistar BM-4.101

Anti-Friction Coatings GM 9986167

PS-9295 ES-N807750-S190

Rev: 9/13/2007

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www.reillyplating.com Phone (313) 928-6800 • Fax (313) 386-2270 General Motors

Ford Motor Company

DaimlerChrysler

General Description

s/s hrs

Passivate

Color

Zinc Barrel Electroplating (hex chrome free)

GMW 3044 G, X, N GMW 3044 B G, X

WSS-M21P17-B3

S437

WSD-M1P85-A1 WSS-M21P17-B1

S434

WSS-M21P17-B5 WSS-M21P40-A1

PS-8814 PS-79 PS-4220 PS-8814 PS-10509 S440

Zinc Plate, Passivate, Topcoat (ZinKlad™ 250) Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate, JS500 Zinc Plate, Passivate Zinc Plate with Bake (PS-9500) Zinc Plate, Passivate, JS500 Zinc Plate, Passivate, JS600 Zinc Plate, Passivate, Lubricated Al Rich Topcoat

120w 384r 120w 240r 24r 96w 500r 96w 144r 96w 144r 96w 500r 96w 500r 240w 840r

Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent

Silver Black Silver Silver Silver, Black Silver, Black Silver Silver Silver

Mechanical Plating (hex chrome free)

PS-1536 GMW 3044M G & X GMW 3044MB WSS-M21P17-B4 WSS-M21P17-B2 WSS-M21P40-A2

S437M S440M S415

Mechanical Zinc, Passivate Mechanical Zinc, Passivate, Topcoat (ZinKlad™ 250M) Mechanical Zinc, Passivate, Topcoat Mechanical Zinc, Passivate, Topcoat (ZinKlad™ 250M) Mechanical Zinc, Passivate, Lubricated Al Rich Topcoat

PS-8956M WSE-M1P93-A5,6 Groundhog™ Electrical Grounding Finish MTB™ (Mechanical TriBlack)

Mechanical Tin/Zinc, Passivate, Topcoat Mechanical Zinc, Passivate, Topcoat

96r 120w 240r 120w 240r 96w 240r 96w 240r 240w 840r 48w 120r 120w 400r 500w 1000r 120w 240r

Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent

Silver Silver Black Silver Silver Silver Silver Silver Silver Black

480r 480w 1000r 140w 1000r 140w 400r 200w 500r

Trivalent Trivalent Trivalent Trivalent Trivalent

Black Black Black Black Black

Zinc Alloy Electroplating (hex chrome free)

GMW 4700 Ni PS-10180 PS-8955 Ni PS-8955 Fe WSS-M21P46-A1

Rev: 9/13/2007

S433

Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate, Cathodic Electrocoat Zinc/Nickel Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate, Organic Topcoat

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General Motors

Ford Motor Company

DaimlerChrysler

General Description

s/s hrs

Passivate

48r 72w 72r 48w 96r 48w 96r 96w 144r 48w 96r 24w 72r 48w 96r 96w 500r

Trivalent Hex Hex Hex Hex Hex Trivalent Hex Hex

48r 24w 72r 48w 96r 48w 96r 48w 96r 48w 96r 48w 96r -

Hex Hex Hex Hex Hex Hex Hex Free

Yellow Silver Yellow Silver Black Black Sil, Blk , Yel Copper

240r 288r

Hex Hex

Silver, Black Black

Color

Zinc Barrel Electroplating GM 4345M 6K GM 4345M 6D

ESF-M1P6-A ESS-M1P45-A

GM 4345M 8K

Zinc Plate, Passivate Zinc Plate, Yellow Chromate Zinc Plate, Yellow Chromate, Lubricant Zinc Plate, Yellow Chromate Zinc Plate, Green Chromate, Lubricant Zinc Plate, Black Chromate, Lubricant Zinc Plate, Passivate Zinc Plate, Yellow Chromate, Molykote Zinc Plate, Chromate, JS500

S36 S309 S309U S414 S421 S304 S408

ESE-M21P17-A1,A2

Silver Yellow Yellow Yellow Green Black Silver Yellow Silver

Mechanical Plating ESS-M1P45-A

S36M S404M S309MU S309M S421M S409M

ESF-M1P67-A GM 4250 Co

PS-4935

Mechanical Zinc Plate, Chromate Mechanical Zinc Plate, Chromate Mechanical Zinc Plate, Chromate Mechanical Zinc Plate, Chromate, Lubricant Mechanical Zinc Plate, Chromate, Lubricant Mechanical Zinc Plate, Chromate, Molykote Mechanical Zinc Plate, Chromate Immersion Copper

Zinc Alloy Electroplating GM 6280 Ni GM 6280 Fe

Rev: 9/13/2007

Zinc/Nickel Plate, Passivate Zinc/Iron Plate, Chromate

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General Motors

Ford Motor Company

DaimlerChrysler

General Description

s/s hrs

Passivate

240w 1000r

Trivalent

Black

480r 240w 840w 240w 840r 240w 500r 1000r 1000r 240w 500r 216w 336r

Trivalent Trivalent Trivalent Trivalent Hex Hex Hex Hex

Silver Silver Silver Black Silver Silver Black Black

n/a n/a

Chrome Free Trivalent

Color

Dakar™ Cathodic Acrylic E-Coat PS-10180

Zinc/Nickel Plate, Passivate, E-Coat

Dip Spin & Other Coatings GMW 4707* WSA-M21P40-A1 WSS-M21P40-A2

S440 S440M

WSA-M21P26-A2 WSA-M21P26-A2 WSB-M21P29-A1 ESB-M21P4-A2

S427 S427M S435

PS-9295 PS-7187

Zinc Plate, Passivate, Aluminum Rich Organic Topcoat Zinc Plate, Passivate, Aluminum Rich Organic Topcoat Mechanical Zinc Plate, Passivate, Organic Topcoat Zinc/Nickel Plate, Passivate, Anodic E-Coat Zinc Plate, Chromate, Aluminum Rich Organic Topcoat Mechanical Zinc Plate, Chromate, Organic Topcoat Zinc Plate, Chromate, Organic (UltraZinc) Zinc Plate, Chromate, Organic (UltraZinc)

Miscellaneous S300 WSB-M10P10-A1,A2

Rev: 9/13/2007

PS 1207

Burnishing Chromate

Plain Silver, Black

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Honda

Toyota

HES D 2003-05 MFZn2 B MFZn3 C MFZn2 K MFZn2 G

TSH 6500G-AD TSH 6500G-SC TSH 6500G-AE TSH 6500G-AG TSH 6524G-AC TSH 6524G-AE TSH 6530G

Mazda

Nissan

Mitsubishi

MES CG 310

NES M4040

MSJ1-7000

MFZnT2-W MFZnT3-C MFZnT2-B MFZnT2-G

MFZn8B MFZn8C MFZn8K MFZn9G

NES M4060

TSH 6530G-AC TSH 6530G-AE TSH 6530G-BC TSH 6530G-BE ZnNi8C ZnNi8K

TSH 6528G

NES M4059 ZnFe5K ZnFe5TK ZnFe5TC

TSH 6528G-A TSH 6528G-B

Rev: 9/13/2007

MFZn8-B MFZn8-C

General Description Zinc Barrel Electroplating Zinc Plate, Passivate Zinc Plate, Chromate Zinc Plate, Passivate Zinc Plate, Chromate Zinc Plate, Passivate Zinc Plate, Passivate Zinc/Nickel Barrel Electroplating Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Chromate Zinc/Nickel Plate, Chromate

s/s hrs

Passivate

Color

48w 144r 72w 168r 72w 168r 120w 360r 72w 168r 72w 168r

Trivalent Hex Trivalent Hex Trivalent Trivalent

Silver Yellow Black Green Silver Black

300w 1000r 300w 1000r 300w 650r 300w 650r 72w 1200r 72w 1200r

Trivalent Trivalent Trivalent Trivalent Hex Hex

Silver Black Silver Black Yellow Black

72w 720r 168w 720r 168w 720r 240w 750r 240w 750r

Hex Trivalent Trivalent Trivalent Trivalent

Black Black Silver Black Black

Zinc/Iron Barrel Electroplating Zinc/Iron Plate, Chromate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate

5|Page


Company

Specification

Barrel Zinc Alloy Electroplating Zinc Iron

Borg Warner Bosch DCX Denso GM Daewoo Hyundai-Kia Toyota Colt/Holley Ford General Motors Mazda – MES CG 310 Mercury Marine ZFLM

S-1103 0 204 Y82 266 PS-8955 Fe MFZf2S, G EDS-M-3106 EZnFeP MS 611-15 PFZnFe8 TSH 6528G S-880 A2, B2 WSF-M1P89-A GM 6280 Fe MFZn-FT1-B M-221-P Class 2 50-2 GAL ZNFE

Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Passivate Zinc/Iron Plate, Chromate Zinc/Iron Plate, Chromate Zinc/Iron Plate, Chromate Zinc/Iron Plate, Chromate Zinc/Iron Plate, Chromate Zinc/Iron Plate, Passivate

BMW Bosch Bosch DCX GM Daewoo Hyundai-Kia Delco Ford General Motors ITT Teves ZFLM

GS 90010 ZNNID 0 204 Y24 533 0 204 Y82 266 PS-8955 Ni EDS-M-3106 EZnNiP MS 611-15 PFZnNi5 DM-7005 WSA-M1P87-A GM 6280 Ni ATE N 553 81 50-2 GAL ZNNI

Zinc/Nickel Plate, Passivate, Topcoat Zinc/Nickel Plate, Passivate, Sealer Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate Zinc/Nickel Plate, Passivate, Topcoat Zinc/Nickel Plate, Chromate Zinc/Nickel Plate, Chromate Zinc/Nickel Plate, Chromate Zinc/Nickel Plate, Chromate Zinc/Nickel Plate, Passivate

s/s hrs

Passivate

Color

96w 408r 140w 400r 140w 400r 500r 144w 380r 120w 552r 240w 750r 200w 600r 96w 480r 240w 96w 480r 200w 600r Various

Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Hex Hex Hex Hex Hex Trivalent

Silver, Black Silver, Black Black Silver, Black Black Silver, Black Black Black Yellow, Black Yellow, Black Black Black Silver, Black

120w 720r 140w 1000r 140w 1000r 144w 480r 200w 1000r 400w 1000r 768r 240w 240w 840r Various

Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Hex Hex Hex Hex Trivalent

Silver, Black Silver Silver, Black Black Silver Silver, Black Bronze Bronze Bronze Bronze Silver Black

Zinc Nickel

Rev: 9/13/2007

6|Page


Company

Specification

Barrel Zinc Electroplating

Caterpillar

1E0397B, E, G

Zinc Plate, Passivatge

Caterpillar

1E0397B, E, G

Mechanical Plate, Passivate

s/s hrs

Passivate

Color

72w

Trivalent

Silver

72w

Trivalent

Silver

Mechanical Plate

Rev: 9/13/2007

7|Page


Delphi DX 551207 DX 551208 DX 551210 DX 551211 DX 551212 DX 551213 DX 551217 DX 551218 DX 551219 DX 551220 DX 551222 DX 551223 DX 551224 DX 551225 DX 551229 DX 551231 DX 551232 DX 551233 DX 551235 DX 551236 DX 551237 DX 551238 DX 551239 DX 551240 DX 551244 DX 551245 DX 551257 DX 551259 DX 551260 DX 551262 DX 551264 DX 551265

Rev: 9/13/2007

Barrel Zinc Electroplating (Hex Chrome Free) Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate Zinc Plate, Passivate, Topcoat Zinc Plate, Passivate Zinc Plate, Passivate

s/s hrs

96w 240r 120w 360r 48w 72r 120w 240r 120w 168r 120w 240r 120w 168r 120w 240r 24w 72r 48w 96r 8w 24r 120w 360r 72w 144r 72w 144r 8w 32r 96w 144r 96w 144r 96w 500r 96w 168r 96w 168r 96w 120r 8w 32r 16r 96r 48w 72r 24w 72r 48w 72r 240w 480r 96w 500r 120w 240r 72w 120r 24w 72r

Color

Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear Clear

8|Page


Daimler-Chrysler DBL 8451.11 DBL 8451.12 DBL 8451.15 DBL 8451.16 DBL 8451.18 DBL 8451.19 DBL 8451.21 DBL 8451.22 DBL 8451.25 DBL 8451.28 DBL 8451.29 DBL 8451.62 DBL 8451.65 DBL 8451.66 DBL 8451.69 DBL 8451.72 DBL 8451.76 DBL 8451.79 DBL 8451.86 DBL 8451.96 DBL 9441.50

Rev: 9/13/2007

Barrel Zinc Electroplating

s/s hrs

Threaded

Zinc Plate, Chromate Zinc Plate, Passivate, w/wo Sealer Zinc Plate, Passivate, w/wo Sealer Zinc Plate, Passivate, w/wo Sealer Zinc Plate, Passivate, Sealer Zinc Plate, Passivate, Sealer Zinc Plate, Chromate Zinc Plate, Passivate, w/wo Sealer Zinc Plate, Passivate, w/wo Sealer Zinc Plate, Passivate, Sealer Zinc Plate, Passivate, Sealer Zinc Nickel Plate, Passivate Zinc Nickel Plate, Passivate, Sealer Zinc Nickel Plate, Passivate, w/wo Sealer Zinc Nickel Plate, Passivate, w/wo Sealer Zinc Nickel Plate, Passivate Zinc Nickel Plate, Passivate, w/wo Sealer Zinc Nickel Plate, Passivate Zinc Iron Plate, Passivate, w/wo Sealer Zinc Iron Plate, Passivate, w/wo Sealer Zinc Nickel Plate, Black Chromate, Cathodic E-Coat

96w 48w 120r 168w 360r 96w 240r 168w 240w 480r 72w 24w 72r 72w 120w 168w 240r 240w 720r 360w 720r 240w 720r 480w 720r 120w 720r 120w 720r 360w 720r 360w 600r 120w 480r 96w 120r

N N N Y N N Y Y Y Y Y N N N N Y Y Y N Y Y

Passivate

Hex Trivalent Trivalent Trivalent Trivalent Trivalent Hex Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent Trivalent

Color

Yellow Silver Silver Silver Silver Black Yellow Silver Silver Silver Black Silver Silver Silver Black Silver Silver Black Silver Silver Clear

9|Page

www.reillyplating.com Phone (313) 928-6800 • Fax (313) 386-2270 Inspection and Sorting Technology

Size Range

Retina Multi-Camera Vision Inspection

Length: Diameter: Washer Diameter:

Common Inspection Defects

25mm to 75mm M5 to M12 Up to M33

• • • • •

Foreign material Head Height Washer Presence Head/Washer Diameter Head/Washer Roundness

• • • • •

Washer Thickness Shank Length Pitch Identification Thread Presence Tip Configuration

Other Services • • • •

Hand Sort Packaging Labeling Piece Count

• • • •

Palletizing Warehousing Trucking ASN

Laboratory Testing Services Salt Spray ASTM B117 SAE USCAR 1

Cyclic Corrosion GM 954P

Thickness ASTM E376 ASTM B499 ASTM B568

Torque Tension Ford WZ100 Ford WZ101 SAE J174 SAE USCAR 10

Prevailing Torque GM 6175 GM 6194 GM 6189 PF 6616 PF 5144 WA 970 ES 20007 ES 20010

Plating Adhesion ASTM B571

Stress Durability ASTM F606 PS 9500 SAE USCAR 10

Certification No. 0902.01

Rev: 9/13/2007

10 | P a g e

General Motors

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