MIG GUNS
M-Series MIG Guns Model
Stock #
Length
Rating and Duty Cycle (CO2)1
Wire Size
M-100
248 282 220 6062 249 039 249 040 249 041 169 594 169 596 194 8053 169 598 169 599
10 ft (3 m)
100 A at 100% Duty Cycle
10 ft (3 m) 12 ft (3.7 m) 15 ft (4.6 m) 10 ft (3 m) 12 ft (3.7 m) 12 ft (3.7 m) 15 ft (4.6 m) 15 ft (4.6 m)
150 A at 100% Duty Cycle
.030 – .035 in (0.8 – 0.9 mm) .030 – .035 in (0.8 – 0.9 mm)
169 602 (N/A) 169 604 (N/A) 169 606 (N/A)
10 ft (3 m) 12 ft (3.7 m) 15 ft (4.6 m)
400 A at 100% Duty Cycle
M-150 M-25
M-40
250 A at 100% Duty Cycle
.030 – .035 in (0.8 – 0.9 mm)
MIGmatic™ M-Series 100 – 250 Amp, Semi-Automatic, Air-Cooled MIG Welding Guns
250 A at 100% Duty Cycle
.035 – .045 in (0.9 – 1.2 mm) .035 – .045 in (0.9 – 1.2 mm)
MIG Gun Holder #229 614
60% with mixed gases #220 606 is an M-10 gun with friction terminals for the Miller Cricket.® 3 #194 805 is an M-25 gun with friction lugs for the Hobart Beta-MIG 2510. 1 2
Miller MIG Gun History Recommended Replacement Gun
Machine SideKick™ Cricket®
Serial Number Effective Original Gun All Serial Numbers All Serial Numbers
GA-16C GA-16C1
SideKick™ XL/Cricket® XL/ Millermatic® 90 Millermatic® 35
All Serial Numbers
GA-17C
Prior to JA448186 Effective with JA448186 Prior to KF849783 Effective with KF849783 Prior to KF853420 Effective with KF853420 Prior to KK110539 Effective with KK110539 All Serial Numbers
Original 058 260 Gun GA-20C GA-17C M-15, pg 19 GA-17C M-15, pg 19 10-A M-10, pg 19 M-10, pg 19
All Serial Numbers Prior to KK118238 Effective with KK118238 All Serial Numbers All Serial Numbers All Serial Numbers
M-15, pg 19 10-A M-10, pg 19 M-15, pg 19 GA-20C M-25, pg 20
Prior to KF851980 Effective with KF851980 All Serial Numbers All Serial Numbers All Serial Numbers
GA-21C M-25, pg 20 GA-20C; GA-21C; M-25, pg 20 M-40, pg 21 No Gun Included
Prior to LE443589 Effective with LE443589 All Serial Numbers
Roughneck® 4012, pg 23 Roughneck® 4012, pg 25 Q3015AE8XM Q3015AE8XM M-10, pg 19 M-100, pg 19
All Serial Numbers
M-15, pg 19 and Spoolmate™ 3035, pg 39
Millermatic® 120/150 Millermatic® 130 Millermatic® 130 XP Millermatic® 135/140s/175/180s/DVI™ s Millermatic® Challenger™ Millermatic® Challenger™ 172 Millermatic® 185 Millermatic® 200 Millermatic® 210/212/250X/251/252 Millermatic® 250 Millermatic® Vintage Millermatic® 300 Millermatic® 300 without Gun Millermatic® 350 Millermatic® Passport™/ Passport™ Plus Millermatic® Pulser
18
M-100, pg 19 M-100 w/friction terminals, pg 19 M-100/M-150, pg 19
M-Series Consumable Kits (#234 607, #234 608, #234 609) contain 10 contact tips, 1 nozzle and 1 contact tip adapter.
N/A M-150, pg 19 M-150, pg 19 M-100/M-150, pg 19 M-100/M-150, pg 19 M-100/M-150, pg 19
M-Series Consumable Kits (#234 610, #234 611, #234 612) contain 10 contact tips, 1 nozzle, 1 contact tip adapter and 1 nozzle adapter.
Accessories
M-100/M-150, pg 19 M-100/M-150, pg 19
For a complete listing of gun consumables information, please refer to pages 19 – 22.
M-150, pg 19 M-25, pg 20 M-25, pg 20
M-Series MIG Consumable Kits To better serve you, Miller has introduced six improved, affordable MIG consumable kits that are compatible with the M-Series guns. Each kit contains consumables that are specific to your welding application, including gun type and wire size. ■ 234 607 – M-10/15, M-100/150 Gun, .023" Wire ■ 234 608 – M-10/15, M-100/150 Gun, .030" Wire ■ 234 609 – M-10/15, M-100/150 Gun, .035" Wire ■ 234 610 – M-25 Gun, .030" Wire ■ 234 611 – M-25 Gun, .035" Wire ■ 234 612 – M-25 Gun, .045" Wire
M-25, pg 20 M-25, pg 20 Roughneck®, pg 25 Roughneck®, pg 25
M-150, pg 19 and Spoolmate™ 3035, pg 39
Aluminum Conversion Kit #172 136 For M-25 and M-40 only. Allows 10 ft guns to feed 3/64 in (1.2 mm) aluminum wire.
fax orders 1-800-637-2314
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MIG GUNS
M-10/M-15 Item # 1
3 4 5 6 7 8 9 10 11 11 12 13
Part # 169 715 (B) 226 190 087 299 (B) 000 067(B) 000 068 (B) 000 069 (B) 169 716 170 470 169 718 169 738 169 719 169 737 169 741 227 800 209 495 209 486 079 974 194 010
13
194 011
14 15 16
079 975 227 798 079 878 079 531 169 736
2
17
Service Parts/Consumables
Description Nozzle, slip type, .500 (12.7 mm) orf flush Nozzle, slip type, flux cored Tip, contact scr, .023 (0.6 mm) wire x 1.125 Tip, contact scr, .030 (0.8 mm) wire x 1.125 Tip, contact scr, .035 (0.9 mm) wire x 1.125 Tip, contact scr, .045 (1.2 mm) wire x 1.125 Adapter, contact tip Ring, retaining Tube, head Nut, locking handle Nut, jam (gun end) Handle Strain Relief, cable Cord Connector, feeder—M-10 (includes) Connector, feeder—M-15 (includes) O-Ring, .500 ID x .103CS rbr Kit, liner monocoil .023/.025 (0.6 mm) wire x 15 ft (includes) Kit, liner monocoil .030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes) O-Ring, .187 ID x .103CS rbr Switch, trigger Housing Plug and Pins Connector, circ cpc clamp str rlf Terminal Block
1
1
1 1 1 1 —
1 1 — — 1
4
5
Quantity M-10 / M-15 1 1 (2 per pkg) 1 1 1 1 (10 per pkg) 1 1 (10 per pkg) 1 1 (10 per pkg) 1 1 (10 per pkg) 1 1 (2 per pkg) 1 1 1 1 1 2 1 1 1 2 — 2 1 1 1 — — 1 2 2 1 1
3
6 7
15
8
9
9
17
Available in bulk quantities — see page 22 for more information.
(B)
■
SideKick
■
M-15 can be used on:*
11
■
SideKick XL/Cricket XL/Millermatic 90
16
SideKick™ XL/Cricket® XL/Millermatic® 90
■
Millermatic® 35
12
■
Millermatic 130
■
Millermatic® 120/150
■
Millermatic® 130 XP
■
Millermatic® 130
■
Millermatic® 135/140s/175/180s/DVI™s /211
■
Millermatic® 130 XP
■
Millermatic® Challenger™
■
Millermatic® 135/140s/175/180s/DVI™s /211
■
Millermatic Challenger 172
■
Millermatic Challenger
■
Millermatic Passport /Passport Plus
■
Millermatic® Challenger™ 172
■
Millermatic® 185
■
Millermatic® Pulser
™
®
® ®
™
™
™
™
®
®
8
6
10
M-10 can be used on:*
1
2
®
13
11 10
14
12
14
13
™
M-10 Gun
M-15 Gun
*For a detailed listing, please reference page 18 .
phone orders 1-866-931-9731
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MIG GUNS
M-100/M-150 Item # 1
Part # 246 372 226 190 087 299 (B) 000 067(B) 000 068 (B) 000 069 (B) 170 470 169 716 246 373 243 865 246 082 246 376 079 878 224 833 079 974 194 010
2
3 4 5 6 7 8 9 10 11 12
Description Nozzle, slip type, .500 (12.7 mm) orf flush Nozzle, slip type, flux cored Tip, contact scr, .023 (0.6 mm) wire x 1.125 Tip, contact scr, .030 (0.8 mm) wire x 1.125 Tip, contact scr, .035 (0.9 mm) wire x 1.125 Tip, contact scr, .045 (1.2 mm) wire x 1.125 Ring, retaining Adapter, contact tip Tube, head Nut, jam Handle Switch, trigger Housing Plug and Pins Connector, feeder O-Ring, .500 ID x .103CS rbr Kit, liner monocoil .023/.025 (0.6 mm) wire x 15 ft (includes) Kit, liner monocoil .030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes) Kit, liner monocoil .035 – .045 (0.9 –1.2 mm) wire x 15 ft (includes) O-Ring, .187 ID x .103CS rbr Housing, power pin
194 011 194 012 079 975 246 380
13 14
Service Parts/Consumables Quantity M-100 / M-150 1 1 (2 per pkg) 1 1 1 1 (10 per pkg) 1 1 (10 per pkg) 1 1 (10 per pkg) 1 1 (10 per pkg) 1 1 1 1 (2 per pkg) 1 1 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1
1
1
1
1 1
1 1
1
2
3
4
5
6
7
7
8 9
Available in bulk quantities — see page 22 for more information.
(B)
M-100 can be used on:*
M-150 can be used on:*
■
SideKick
■
SideKick™ XL/Cricket® XL/Millermatic® 90
■
SideKick™ XL/Cricket® XL/Millermatic® 90
■
Millermatic® 35
■
Millermatic® 130
■
Millermatic® 120/150
■
Millermatic® 130 XP
■
Millermatic® 130
■
Millermatic® 135/140s/175/180s/DVI™s /211
■
Millermatic® 130 XP
■
Millermatic Challenger
■
Millermatic® 135/140s/175/180s/DVI™s /211
■
Millermatic® Challenger™ 172
■
Millermatic® Challenger™
■
Millermatic® Passport™/Passport™ Plus
■
Millermatic® Challenger™ 172
■
Millermatic® 185
■
Millermatic® Pulser
™
®
™
13 12
11 10 14
*For a detailed listing, please reference page 18 .
20
fax orders 1-800-637-2314
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MIG GUNS
M-25 Item # 1
Service Parts/Consumables
3 4 5 6 7 8 9 10 11 12 13 14 15
Part # 169 724 (B) 169 7251 (B) 200 258 169 726 (B) 169 727 087 299 (B) 000 067(B) 000 068 (B) 000 069 (B) 172 0341 169 728 (B) 169 729 170 468 169 730 169 731 169 738 169 732 169 737 227 799 227 800 209 495 079 974 194 010
15
194 011
15
194 012
15
194 0141
16 17 18 19
079 975 227 798 2520033 W11127-002
2
Description Nozzle, slip type, .500 (12.7 mm) orf .125 recess Nozzle, slip type, .625 (15.9 mm) orf .125 recess Nozzle, slip type, .500 (12.7 mm) orf flush Nozzle, slip type, .625 (15.9 mm) orf flush Nozzle, slip type, .625 (15.9 mm) orf .125 stickout Tip, contact scr, .023 (0.6 mm) wire x 1.125 Tip, contact scr, .030 (0.8 mm) wire x 1.125 Tip, contact scr, .035 (0.9 mm) wire x 1.125 Tip, contact scr, .045 (1.2 mm) wire x 1.125 Tip, contact scr 3/64 (1.19 mm) wire x 1.125 Adapter, contact tip Adapter, nozzle O-Ring Washer, shock Tube, head Nut, locking handle Nut, jam Handle, front Handle, rear Cord, trigger assembly Connector, feeder (includes) O-Ring, .500 ID x .103CS rbr Kit, liner monocoil .023/.025 (0.6 mm) wire x 15 ft (includes) Kit, liner monocoil .030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes) Kit, liner monocoil .035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes) Kit, liner monocoil 3/64 (1.19 mm) aluminum wire x 15 ft (includes) O-Ring, .187 ID x .103CS rbr Switch, trigger Cable strain relief 2 & 3 Screw
Quantity 1 1 1 1 1 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (10 per pkg) 1 (2 per pkg) 1 (2 per pkg) 1 1 1 2 1 1 1 1 1 2 1
4
6 5
7
3
2
1
8 9
10 17
1 1 1
18
1 1 1 1
Included with #172 136 Kit, Aluminum Conversion .047 in (1.2 mm) Available in bulk quantities — see page 22 for more information.
1
(B)
11 19
M-25 can be used on:* ■
Millermatic® 200
■
Millermatic® 210/212/250x/251/252
■
Millermatic® 250
■
Millermatic® Vintage
■
Millermatic® Reach Wire Feeder
12 13 14
*For a detailed listing, please reference page 18.
16
15
M-25 Gun
phone orders 1-866-931-9731
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