NELES® TRUNNION MOUNTED, BALL VALVES, FULL BORE, SERIES X Metso's Neles® series X is a trunnion modular ball valve. Neles X series valves incorporate robust stem to ball connection. This assures valves are delivering solid long lasting performance in high cycle isolation and control applications. Application based seat selection assures valves are capable of delivering long lasting tightness even in most demanding applications including abrasive fluids and solids handling. Valve modularity widens the options in material selections to meet application specific requirements. Valves are also capable of delivering excellent control accuracy together with Metso Q-trim® anti-cavitation and noise reduction trim technology. Valve series meets modern industry requirements concerning safety and emissions.
Applications □ □ □ □ □ □ □ □ □ □ □ □ □ □ □
Oil and gas production Chemical and petrochemical plants Power plants Liquids, gas and steam High temperature service Cryogenic service Hydrocarbons Catalyst handling Solids handling Polymers Control and tight shut-off applications High cycling Emergency applications ESD/ESV LNG Natural gas
Sizes/Pressure Classes □ 2"...16" / ASME Class 150 & 300. □ For ASME Class 600 and larger sizes refer to bulletin 1D21.
Trunnion mounted Low operating torque. Fully rated seats. Smooth control. Double block & bleed. Quick operations. High cycle capability.
Full bore □ Maximum Cv per nominal size. □ Cylindrical flow path allows low flow resistance. □ Full bore design for API requirements.
□ V-ring gland packing ensures long maintenance free operation and low emission level. □ Live-loaded construction as standard. □ Fire tested API 607, with selected constructions and seat designs. □ Spiral wound body joint gasket. □ Anti-blowout shaft.
Tightness □ Durable two-way ISO 5208 Rate C or ANSI Class V tightness as standard with spring-loaded metal seats. □ Available with improved tightness rates. - API 598 for metal seats above 2". □ ISO 5208 Rate B or ANSI Class VI shut-off as standard with soft seats.
Minimized emissions □ Live-loaded gland packing. - ISO 15848 - Clean Air Act. □ Off-center body joint. - Uninterrupted circular spiral wound body gasket. - No bending forces to gland packing.
Excellent control characteristics □ Equal percentage inherent characteristic. □ Self flushing, low noise anti-cavitation Q-TRIM® is optional. □ High noise reduction Q2-trim for gas applications.
1 X 22 EN • 7/2017
□ □ □ □ □ □
Increased safety
1 x 22 EN
METSO
EXPLODED VIEW 18 150 14
9 69
16
17
2 65
62
89 63
64 7
3
91
99 91
8 66
71 10 7
64
70 5
63
62
1
99
89
12
PARTS LIST Item
2
Part description
Material
1
Body
Stainless steel CF8M
Carbon steel WCB
Chrome Moly C5
2
Body cap
Stainless steel CF8M
Carbon steel WCB
Chrome Moly C5
3
Ball
Stainless steel AISI 316 / CF8M
5
Shaft
Stainless steel 17-4PH / XM-19
7
Ball seat
Stainless steel + cobalt based alloy / PTFE or filled PTFE
8
Bonnet
Stainless steel CF8M
9
Gland
Stainless steel CF8M Stainless steel AISI 329
Stainless steel 410 Stainless steel 410 +CrC Carbon steel WCB
10
Key
12
Stud
ASTM A 193 gr. B8M
13
Stud
ASTM A 193 gr. B8M
ASTM A 320 gr. L7M
14
Stud
ASTM A 193 gr. B8M
ASTM A 320 gr. L7M
ASTM A 320 gr. L7M
16
Hexagon nut
ASTM A 193 gr. 8M
ASTM A 194 gr. 2 HM
17
Hexagon nut
ASTM A 193 gr. 8M
ASTM A 194 gr. 2 HM ASTM A 194 gr. 2 HM
18
Hexagon nut
ASTM A 193 gr. 8M
62
Seat spring
Alloy 825
63
Back seal
PTFE or graphite
64
Back-up ring
PTFE Stainless steel AISI 316 + PTFE or graphite filled spiral wound
65
Body gasket
66
Bonnet gasket
PTFE or graphite
69
Packing ring
PTFE or graphite
70
Thrust bearing
PTFE or cobalt based alloy
71
Thrust bearing
Cobalt based alloy
89
Trunnion plate
Stainless steel, ASTM A 351 gr. CF8M
91
Bearing spacer
Cobalt based alloy
99
Trunnion bearing
PTFE + Stainless steel
150
Disc spring set
Electroless nickel plated spring steel (EN 10083-1.8159)
TECHNICAL BULLETIN 7/17
Stainless steel, ASTM A743 gr. CA15
Chrome Moly C5
1 x 22 EN
NELES® TRUNNION MOUNTED, BALL VALVES, FULL BORE, SERIES X
TECHNICAL SPECIFICATION Product type
Gland packing
Full bore trunnion mounted ball valve. Split body design. Flanged.
PTFE (V-ring) or graphite with live loaded construction. B8M/8M with stainless steel body. L7M/2HM with carbon steel body.
Bolting
Standard options
Pressure ratings ASME Class 150 and 300.
Size range 2"...16" in ASME Class 150 & 300.
Temperature range -50 ... +400 °C / -60 ... +750 °F, consult factory for higher temperature applications.
Design standard Valve body Valve flanges Face-to-face Actuator mounting
High temperature linkages. Oxygen construction for gaseous oxygen service. High temperature design. Carbide or NiBo ball coating. Q-TRIM design Q2-TRIM design NACE MR-01-03 as standard, NACE MR-01-75 on request.
Material and test certification EN 10204-3.1 material certificates for body and bonnet. Tightness test certificate.
ASME B16.34. ASME B16.5. ASME B16.10 long pattern. ISO 5211.
Fire tested API 607, with D and H seats.
Valve testing
Standard materials Body
ASTM A216 gr. WCB. ASTM A351 gr. CF8M. ASTM A351 gr. CF8M/AISI 316 + hard chrome plating with metal seats. PTFE or cobalt based alloy. AISI 316+cobalt based alloy. AISI 316+PTFE insert. PTFE, graphite. Spiral wound with PTFE or graphite filler.
Ball Bearings Seats Seals/gaskets Body gaskets
Each valve is tested for body integrity and seat tightness. The body test pressure is 1.5 x PN. The seat test pressure is 1.1 x PN. Test medium is inhibited water. Air test upon request.
Valve tightness ISO 5208 Rate C or Class V for metal seats. ISO 5208 Rate B or Class VI for soft seats. Other tightness rates upon request.
MAXIMUM ALLOWABLE Δp IN CONTROL SERVICE 100 40
122
212
302
Temperature (°F) 392 572 482
MAXIMUM ALLOWABLE Δp IN ON-OFF SERVICE Temperature (°F)
662
707
752
100 122
842
212
302
392
60
482
572
662
707
752
842 800
500
50
30
300 ASME Class 300 200
ASME Class 300 30
400
20
10 100 PTFE bearings 0 38
50
100
150
Metal bearings 200
250
300
350
ASME Class 150
375
400
Temperature (°C)
200
10 PTFE bearings
0 450
p (psi)
ASME Class 150
p (bar)
20
600
40 p (psi)
p (bar)
400
Metal bearings
0
0 38
50
100
150
200
250
300
350
375
400
450
Temperature (°C)
□ PTFE/metal bearings
□ Chrome plated ball
□ PTFE/metal bearings
□ Chrome plated ball
Note: When Carbide or Nickel Boron coatings are used according to given technical limitations, max body material P/T values can be used. Always consider shaft strength, consult factory.
TECHNICAL BULLETIN 7/17
3
1 x 22 EN
METSO
STANDARD SEAT CONSTRUCTIONS AND MATERIALS S Metal seat Ball seat: Seat seal: Spring: Temp. range:
Stainless steel + hard facing. Viton® GF O-ring. INCONEL® 625. -30 ... +200 °C / -22 ... +390 °F.
Ball seat: Seat seal: Spring: Temp. range:
Stainless steel + hard facing. Viton® GF O-ring/graphite. INCONEL® 625. -30 ... +200 °C / -22 ... +390 °F. Fire safe
Ball seat: Seat seal: Spring: Temp. range:
Stainless steel + hard facing. Graphite/graphite INCONEL® 625. -50 ... 450 °C / -60 ... +840 °F. Fire safe
Ball seat: Seat seal: Temp. range: Note:
Stainless steel + hard facing. Viton GF O-ring / Graphite. - 30 ... +200 °C / -22 ... +390 °F. - Sizes 2" - 8" - Size 10" with single seat design only.
Ball seat: Seat seal: Temp. range: Note:
Stainless steel + hard facing. Graphite. -50 ... +400 °C / -60 ... +750 °F. For temperature above +400 °C/ +750 °F please consult factory. Not available for XM (Class 150) sizes 2"-6" / DN 50-150
B Solids proof metal seat
K High temperature solids proof metal seat
L Polymer proof seat
H Bellows seat
4
TECHNICAL BULLETIN 7/17
1 x 22 EN
NELES® TRUNNION MOUNTED, BALL VALVES, FULL BORE, SERIES X
STANDARD SEAT CONSTRUCTIONS AND MATERIALS T Soft seat Ball seat: Seat body: Seat seal: Spring: Temp. range:
PTFE. Stainless steel. Viton GF O-ring. INCONEL 625. -30 ... +200 °C / -22 ... +390 °F.
Ball seat: Seat body: Seat seal: Spring: Temp. range:
PTFE. Stainless steel. Viton GF O-ring. INCONEL 625. -30 ... +200 °C / -22 ... +390 °F.
D Soft seat, fire safe
ACTUATOR SELECTION X-series valve can be equipped with the following Metso actuator types: B1C/B1J Pneumatic double acting or spring return actuator. Actuators available for size range DN 50 - 400 / 2"-16" B1C/B1J actuators have an ISO 5211 mounting face. M Gear operator for valve sizes DN 50-300 / 2"-12". When selecting other actuators, please contact your local Metso representative. For the correct actuator selection in on-off service, you need to know the following process data: - valve size and seat type - supply pressure for the actuator - maximum shut-off pressure across the valve.
TECHNICAL BULLETIN 7/17
5
1 x 22 EN
METSO
DIMENSIONS
ASME 150 Size
ISO FLANGE
50 80 100 150 200 250 300 350 400
F07, F10 F07, F10, F12, F14 F10, F12, F14 F14, F16 F14, F16, F25 F14, F16, F25, F30 F14, F16, F25, F30 F16, F25, F30, F35 F16, F25, F30, F35
A 178 203 229 394 457 533 610 686 762
A1 79 96.5 112 197 229 267 305 343 381
ØB1 146 190 241 338 426 514 592 665 750
ØD 50.8 76.2 101.6 152.4 203.2 254 304.8 340 390
DIMENSIONS, mm E K 203 168 225 190 296 250 373 305 453 385 562 472 605 515 741 607 779 633
□M 4.76 4.76 6.35 9.53 9.53 12.7 12.7 19.05 22.23
N 35 35 46 68 68 90 90 134 146
ØO 20 20 25 40 40 55 55 75 85
P 22.16 22.16 27.75 44.23 44.23 60.6 60.6 83.15 94.63
R 35 35 46 68 68 90 90 134 146
ØB1 5.75 7.48 9.49 13.31 16.77 20.24 23.31 26.18 29.53
ØD 2.00 3.00 4.00 6.00 8.00 10.00 12.00 13.39 15.35
DIMENSIONS, inch E K 7.99 6.61 8.86 7.48 11.65 9.84 14.69 12.01 17.83 15.16 22.13 18.58 23.82 20.28 29.17 23.90 30.67 24.92
□M 0.19 0.19 0.25 0.38 0.38 0.50 0.50 0.75 0.88
N 1.38 1.38 1.81 2.68 2.68 3.54 3.54 5.28 5.75
ØO 0.79 0.79 0.98 1.57 1.57 2.17 2.17 2.95 3.35
P 0.87 0.87 1.09 1.74 1.74 2.39 2.39 3.27 3.73
R 1.38 1.38 1.81 2.68 2.68 3.54 3.54 5.28 5.75
ØB 150 190 230 280 343 407 483 533 597
kg 10 22 32 75 190 325 480 635 840
Face-to-face dimension acc. to ANSI B16.10, Table 1, long pattern Size
ISO FLANGE
A A1 ØB 2 F07, F10 7.01 3.11 5.91 3 F07, F10, F12, F14 7.99 3.80 7.48 4 F10, F12, F14 9.02 4.41 9.06 6 F14, F16 15.51 7.76 11.02 8 F14, F16, F25 17.99 9.02 13.50 10 F14, F16, F25, F30 20.98 10.51 16.02 12 F14, F16, F25, F30 24.02 12.01 19.02 14 F16, F25, F30, F35 27.01 13.50 20.98 16 F16, F25, F30, F35 30.00 15.00 23.50 Face-to-face dimension acc. to ANSI B16.10, Table 1, long pattern
lbs 22 48.4 70.4 165 418 715 1056 1397 1848
ASME 300 TYPE
DN
ISO FLANGE
XG
50 80 100 150 200 250 300 350 400
F07, F10 F07, F10, F12, F14 F10, F12, F14 F14, F16 F14, F16, F25 F14, F16, F25, F30 F14, F16, F25, F30 F16, F25, F30, F35 F16, F25, F30, F35
TYPE
SIZE
ISO FLANGE
XG
2 3 4 6 8 10 12 14 16
F07, F10 F07, F10, F12, F14 F10, F12, F14 F14, F16 F14, F16, F25 F14, F16, F25, F30 F14, F16, F25, F30 F16, F25, F30, F35 F16, F25, F30, F35
A 216 282 305 403 502 568 648 762 838
A1 89 141 152 201 249 284 324 381 419
ØB 165 210 255 320 380 445 520 585 650
ØB1 146 200 254 353 462 580 652 700 799
ØD 50.8 76.2 101.6 152.4 203.2 254.0 304.8 340.0 390.0
DIMENSIONS, mm E K 203 168 225 190 296 250 373 305 453 385 562 472 605 515 741 607 779 633
□M 4.76 4.76 6.35 9.53 9.53 12.70 12.70 19.05 22.23
N 35 35 46 68 68 90 90 134 146
ØO 20 20 25 40 40 55 55 75 85
P 22.16 22.16 27.75 44.23 44.23 60.60 60.60 83.15 94.63
R 35 35 46 68 68 90 90 134 146
A 8.50 11.12 12.00 15.88 19.75 22.38 25.50 30.00 33.00
A1 3.50 5.55 6.00 7.93 9.80 11.18 12.76 15.00 16.50
ØB 6.50 8.25 10.00 12.50 15.00 17.50 20.50 23.00 25.50
ØB1 5.75 7.87 10.00 13.90 18.19 22.83 25.67 27.56 31.46
ØD 2.0 3.0 4.0 6.0 8.0 10.0 12.0 13.4 15.4
DIMENSIONS, inch E K 7.99 6.61 8.86 7.48 11.65 9.84 14.69 12.01 17.83 15.16 22.13 18.58 23.82 20.28 29.17 23.90 30.67 24.92
□M 0.19 0.19 0.25 0.38 0.38 0.50 0.50 0.75 0.88
N 1.38 1.38 1.81 2.68 2.68 3.54 3.54 5.27 5.75
ØO 0.79 0.79 0.98 1.57 1.57 2.17 2.17 2.95 3.35
P 0.87 0.87 1.09 1.74 1.74 2.39 2.39 3.27 3.73
R 1.38 1.38 1.81 2.68 2.68 3.54 3.54 5.27 5.75
Face-to-face dimension acc. to ANSI B16.10, Table 2, long pattern *) See K dimension from tables on page 6.
6
TECHNICAL BULLETIN 7/17
kg 15 32 58 125 225 330 610 800 1015
Ibs 33 70 128 276 496 727 1345 1764 2237
1 x 22 EN
NELES® TRUNNION MOUNTED, BALL VALVES, FULL BORE, SERIES X
VALVE + B1C/B1J/B1JA
NPT
X G F NPT
V
K*
J
ØB1* *) See K and ØB1 dimension from tables on page 6.
B1C ACTUATOR Actuator B1C6 B1C9 B1C11 B1C13 B1C17 B1C20 B1C25 B1C32 B1C40 B1C50
F 400 455 540 635 770 840 1040 1330 1660 1970
DIMENSIONS, mm G J V 260 283 36 315 279 43 375 290 51 445 316 65 545 351 78 575 385 97 710 448 121 910 525 153 1150 595 194 1350 690 242
X 90 110 135 175 215 215 265 395 505 610
NPT
kg
Actuator
1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 1
4.2 9.6 16 31 54 73 131 256 446 830
B1C6 B1C9 B1C11 B1C13 B1C17 B1C20 B1C25 B1C32 B1C40 B1C50
F 15.75 17.91 21.26 25.00 30.31 33.07 40.94 52.36 65.35 77.56
DIMENSIONS, inch G J V 10.24 11.14 1.42 12.40 10.98 1.69 14.76 11.42 2.01 17.52 12.44 2.56 21.46 13.82 3.07 22.64 15.16 3.82 27.95 17.64 4.76 35.83 20.67 6.02 45.28 23.43 7.64 53.15 27.17 9.53
X 3.54 4.33 5.31 6.89 8.46 8.46 10.43 15.55 19.88 24.02
F 19.09 22.05 25.59 31.50 38.98 47.24 60.24 72.05 82.48
DIMENSIONS, inch G J V 14,49 10.75 1.42 16.54 10.98 1.69 19.29 11.42 2.01 24.41 12.44 2.56 29.92 13.82 3.07 36.81 14.09 3.82 47.24 17.64 4.76 55.51 20.67 6.02 62.13 22.8 7.64
X 4.33 5.31 6.89 8.46 10.43 15.55 19.88 21.26 28.5
NPT
lbs
1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 1
9 21 35 68 119 161 289 564 983 1829
NPT
lbs
3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1
20 37 66 126 220 386 771 1479 2424
B1J/B1JA ACTUATOR Actuator B1J/B1JA6 B1J/B1JA8 B1J/B1JA10 B1J/B1JA12 B1J/B1JA16 B1J/B1JA20 B1J/B1JA25 B1J/B1JA32 B1J/B1JA40
F 485 560 650 800 990 1200 1530 1830 2095
DIMENSIONS, mm G J V 368 273 36 420 279 43 490 290 51 620 316 65 760 351 78 935 358 97 1200 448 121 1410 525 153 1578 580 194
X 110 135 175 215 265 395 505 540 724
NPT
kg
Actuator
3/8 3/8 3/8 1/2 1/2 3/4 3/4 1 1
8 17 30 57 100 175 350 671 1100
B1J/B1JA6 B1J/B1JA8 B1J/B1JA10 B1J/B1JA12 B1J/B1JA16 B1J/B1JA20 B1J/B1JA25 B1J/B1JA32 B1J/B1JA40
TECHNICAL BULLETIN 7/17
7
HOW TO ORDER 1. XG
1. sign XM XG
2. sign 02 03 04 06 08 10 12 14 16 3. sign C D J K L M
ASME Class 150 ASME Class 300 PN 10 PN 16 PN 25 PN 40
C 5. sign TA TE TQ EQ 2G
TZ
6. sign J2 S6 J5
4. W
5. TA
SIZE ASME VALVES NPS 2” 3” 4” 6” 8” 10” 12” 14” 16”
W
3. D
VALVE SERIES & STYLE & FACE-TO-FACE Full bore, trunnions, f-to-f ANSI B 16.10, Table 1, long pattern, ASME 150. Full bore, trunnions, f-to-f ANSI B 16.10, Table 2, long pattern, ASME 300.
2. sign
4. sign
2. 06
2. sign 050 080 100 150 200 250 300 350 400
EN VALVES DN 50 80 100 150 200 250 300 350 400
6. S6
7. PJ
8. sign S L B K H T D 9. sign
PRESSURE CLASS A R B
END CONNECTION STYLE Raised face, ASME B 16.5, (Ra 3.2 - 6.3/RMS 125 - 250) standard with ASME flanges. EN 1092 -1 Type B1, raised face, standard with EN flanges. CONSTRUCTION & APPLICATION Standard construction. Live loaded packing. Single seated. Otherwise standard. Q-Trim construction. Otherwise standard Single seated, Q-Trim construction. Q2-trim for gas application, single seated construction, otherwise standard construction BAM tested non-metallic parts, for oxygen service. Double seated. Metal bearings; cobalt based alloy. Live loaded graphite packing. Temperature range -50...+200 °C. Max pressure per body rating. Oxygen cleaning acc. to Metso internal procedure FC-QC-0001 included. BODY MATERIAL ASTM A216 gr WCB ASTM A351 gr CF8M ASTM A217 gr C5
7. sign BALL / COATING & STEM MATERIAL PJ 316SS / Hard Chrome & 17-4PH PP 316SS & 17-4PH PX 316SS / Chrome carbide & 17-4PH PR 316SS / WC-CO & 17-4PH PL 316SS / NiBo & 17-4PH NOTE ! Balls with coating (/) are normally used in metal seated valves.
Metso Corporation Töölönlahdenkatu 2, PO Box 1220, 00100 Helsinki, Finland Tel. +358 20 484 100 Metso Flow Control Inc. Vanha Porvoontie 229, P.O. Box 304, FI-01301 VANTAA, Finland. Tel. +358 20 483 150. Fax +358 20 483 151
www.metso.com/valves
F T M N
10. sign A B C D H S
8. S
9. A
10. B
11. E
SEAT TYPES AND BACK SEAL/SPRING MATERIALS Back seal Seat type Spring Back-up ring type S, metal, O-ring Inconel 625 PTFE general service L, metal, Graphite / ---PTFE Polymer proof O-ring B, metal, solid Graphite/ Inconel 625 PTFE proof O-ring K, metal, solid proof H, metal, bellows T, soft, general service D, soft fire safe service
Graphite/ graphite Graphite
Inconel 625
----
----
----
O-ring
Inconel 625
PTFE
Graphite / O-ring
Inconel 625
PTFE
SEAT AND COATING MATERIAL Seat material Coating Type 316 stainless steel with S, B and L Cobalt based hard type seats facing AVESTA 248SV with H type seat. Type 316 stainless steel with S, B and L type seats AVESTA 248SV with H type seat. Type 316 stainless steel with S, B and L type seats AVESTA 248SV with H type seat. F6NM with H-type seat for high temperature NACE service. Seat material Type 316 stainless steel. Type 316 stainless steel. Type 316 stainless steel.
Trunnion bearing PTFE / SS net PTFE / SS net Cobalt based alloy Cobalt based alloy PTFE / SS net PTFE / SS net
Tungsten Carbide, WC-CO Chrome Carbide, CrC-LF Chrome Carbide, CrC-LF Insert PTFE Filled PTFE Polyamid
BEARING AND SEAL MATERIALS Body Thrust Packings O-rings gaskets bearing V-rings Cobalt PTFE Viton GF PTFE based alloy Cobalt Graphite Graphite Viton GF based alloy V-rings Cobalt PTFE Viton GF PTFE based alloy Cobalt Graphite Graphite Viton GF based alloy V-rings Cobalt PTFE EPDM PTFE based alloy Cobalt Graphite Graphite EPDM based alloy
BOLTING MATERIALS Pressure retaining Packing gland bolting Studs Nuts Studs Nuts For low emission gland packing design ISO 15848 E* B8M 8M gr. 660 gr. 660 T** L7M 2HM B7 2H For general service gland packing D* B8M 8M B8M 8M F ** L7M 2HM L7M 2HM * Bolting materials for stainless steel body ** Bolting materials for carbon and low alloy steel body 11. sing
Subject to change without prior notice. Product names in this bulletin are all trademarks of Metso Inc.
