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Thermal insulation elements DIN 1045-1 for balconies and thermally-insulated external components
ISOPRO ® – made in Germany
ISOPRO ®– insulation at its highest level
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Paul Rieger: Tel. +49 (0) 77 42 / 92 15-21 Fax +49 (0) 77 42 / 92 15-93 Mobil +49 (0) 171 / 864 72 61 eMail:
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H-Bau Technik GmbH Head Office: Am Güterbahnhof 20 79771 Klettgau Germany Tel. +49 (0) 77 42 / 92 15-20 Fax +49 (0) 77 42 / 92 15-90 eMail:
[email protected]
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Production North-East: Brandenburger Allee 14641 Nauen-Wachow Germany Tel. +49 (0) 332 39 / 775-20 Fax +49 (0) 332 39 / 775-90 eMail:
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Rudolf Till Tel. +49 (0) 332 39 / 775-24 Fax +49 (0) 332 39 / 775-90 Mobil +49 (0) 172 / 993 70 50 eMail:
[email protected]
ISOPRO ®
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Balcony insulation elements
Contents ISOPRO®
Thermal insulation elements Overview of types Technical principles Building physics – Heat insulation Building physics – Fire protection Exposition class Type IP-IPT Examples Construction and dimensions Dimensioning table Special types On-site reinforcement and installation instructions Two-part elements Deflection and height offset Expansion joint spacing Type IPT-Corner Construction and dimensions/on-site reinforcement Dimensioning table Type IPH Technical principles Type IPE Technical principles Dimensioning table Type IPQ-IPQS Examples of shear force elements IPQZ Technical principles Construction and dimensions Dimensioning table On-site reinforcement Type IPQQ-IPQQS Construction and dimensions Dimensioning table On-site reinforcement Torque from eccentric connection Type IPTD Technical principles Construction and dimensions On-site reinforcement Dimensioning table Type IPA, IPF, IPO Technical principles Type IPA Construction and dimensional values On-site reinforcement and installation instructions Type IPF Construction and dimensional values On-site reinforcement and installation instructions Type IPO Construction and dimensional values On-site reinforcement and installation instructions Type IPS, IPW Technical principles Type IPS Construction and dimensional values On-site reinforcement and installation instructions Type IPW Construction and dimensional values On-site reinforcement and installation instructions Tender General
2-3 4-6 7 8 9 11 12-13 14-15 16-17 18-21 22-23 24-25 26 27-29 30 31 32 33 34 35 36-37 38 39-41 42-43 43 44-45 46 47 48 49 50-51 53 54 55 56 57 58 59 61 62 63 64 65 66
1
ISOPRO® - insulation at its highest level
ISOPRO ® Overview of types ISOPRO® type IP - page 12 for freely-projecting balcony slabs. The element transfers negative bending moments and positive shear forces.
Balkon
Decke
Balkon
Decke
Balkon
Decke
Balkon
Decke
Balkon
Decke
Balkon
Decke
Balkon
Decke
Balkon
Decke
ISOPRO® type IPT - page 13 for freely-projecting balcony slabs. The element transfers negative bending moments and positive shear forces.
ISOPRO® type IPT-Corner - page 27 for freely-projecting external-corner balconies. The element transfers negative bending moments and positive shear forces.
ISOPRO® type IPQ - page 35 for joint-supported slabs (e.g. balconies and loggia on supports). The element transfers positive shear forces.
ISOPRO® type IPQS - page 36 for joint-supported slabs with selective force absorption. The element transfers positive shear forces.
ISOPRO® type IPQZ - page 36 for joint-supported slabs with selective force absorption with zero stress. The element transfers positive shear forces.
ISOPRO® type IPQQ - page 42 for joint-supported slabs. The element transfers positive and negative shear forces.
ISOPRO® type IPQQS - page 42 for joint-supported slabs with selective force absorption. The element transfers positive and negative shear forces.
2
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ISOPRO ®
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Overview of types ISOPRO® type IPTD - page 47 for re-entrant balcony slabs in the floor area. The element transfers positive and negative bending moments and shear forces.
ISOPRO® type IPH - page 31
Decke
Balkon
Balkon
Decke
For selective absorption of horizontal forces in connection with cantilever slab or shear force connections.
ISOPRO® type IPE - page 32
Decke
Balkon
for selective absorption of horizontal forces and moments in conjunction with IP & IPT cantilever slab connections. Attika
ISOPRO® type IPA - page 54 Decke
for connection of fascias at storey floor level. The element is attached at selected points.
ISOPRO® type IPF - page 56
Brüstung
for connection of projecting parapets at storey floor level. The element is attached at selected points.
Decke
ISOPRO® type IPO - page 58 for connection of reinforced concrete consoles at storey floor level. The element is attached at selected points.
Konsole
Decke
B
ISOPRO® type IPS - page 62 for connection of wall consoles and cantilever beams. The element transfers positive and negative shear forces.
Konsole
Wandscheibe innen
B
ISOPRO® type IPW - page 64 for connection of full-height wall panels. The element transfers bending moments and shear forces in both the vertical and horizontal direction.
3
ISOPRO® - insulation at its highest level
ISOPRO ® Technical principles
The product ISOPRO® is a thermally insulating, supporting, connection element between concrete construction components. Its excellent thermal insulation properties provide a reliable solution to the problems of building physics at the interface between external and internal construction elements. ISOPRO® consists of an EPS insulating body 80 mm thick of the heat conduction group 035 together with a static rod framework that ensures effective transfer of the forces from BST 500 in the area of the insulation and up to 100 mm to the side from BST 500 NR. Elements made from high-performance specialty concrete or rods made from BST 500 NR are used in the compression zone.
4
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Features Approved and type-tested in accordance with DIN 1045-1 Reduction of thermal bridges according to DIN 4108-2 and EnEV Avoids condensation and growth of mould Stainless steel construction provides corrosion protection Faster and more economical installation The consistently high quality standard of ISOPRO® is maintained by continual in-house and third-party monitoring. Optimum absorption of shear forces and bending moments
Application area
Projecting balcony with ISOPRO® type IP
Supported balcony with ISOPRO® type IPQ
ISOPRO ®
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Technical principles
Installation locations for ISOPRO® balcony insulation elements:
ISOPRO® in single-skin brickwork
ISOPRO® in single-skin brickwork with Thermal Insulation Bonding System
ISOPRO® in double-skin brickwork
ISOPRO® in double-skin brickwork with rear ventilation
Order codes for ISOPRO® balcony insulation elements:
e
su
lo
pp le
ad
m
be
ar
co
in
g
ca
pa
Ty p
cit nc y re te en c t fir ed ov e er sh pr ea ot rf ec or tio ce n cla he s s ig F9 ht 0 of el em en t
IP 50 CV35 Q8 F90 h180
Order example 1: Freely-projecting balcony slab Slab thickness: h = 180 mm Concrete cover: cv = 35 mm mEd = 31.6 kNm/m vEd = 51.4 kN/m Fire protection requirement F90
IPQ 50 F90 h200
pr ot e
fir e
lo ad
be ar
in g
ca pa cti cit on y cla he s s ig F9 ht 0 of el em en t
Ty pe
Order example 2: Supported balcony slab Slab thickness: h = 200 mm vEd = 84,3 kN/m Fire protection requirement F90
Note: For types IPQ and IPQS no additional identification for the concrete covering cv is required. Additional identification for special element type IP: Downward curve in the wall Upward curve in the wall
⇒ ⇒
Var. l Var. ll
Var. lll HV Var. lll UV
⇐ ⇐
ceiling offset upwards ceiling offset downwards
Order example: IP 30 Var.l cv35 h200 All of the special elements for types IP and IPT are shown on pages 16-17.
5
ISOPRO® - insulation at its highest level
ISOPRO ® Component catalogue and test certificates Component catalogue ISOPRO® elements Reinforcing steel:
BSt 500 S
Stainless steel:
BSt 500 NR in accordance with general building authority approval Material No. 1.4571 or 1.4362
Compression bearing:
Pressure elements made from high tensile special concrete; BSt 500 NR in accordance with general building authority approval
Insulation body:
Rigid polystyrene foam of heat conduction group 035
Fire protection slabs:
Fibre-cement slab from construction material class A1
Connecting structural components Concrete:
Standard concrete according to DIN 1045-2 or DIN EN 206-1 with a dry bulk density of 2000 kg/m3 to 2600 kg/m3 (light concrete is not permitted) Minimum strength of concrete for external structural components: ≥ C25/30 and dependent on the exposition classes according to DIN 1045-1 Minimum strength of concrete for internal structural components: ≥ C20/25 and dependent on the exposition classes according to DIN 1045-1
Reinforcing steel:
BSt 500 M and BSt 500 S
Test certificates
6
Approvals:
DIBt Berlin General building authority approval ISOPRO type IP Z-15.7-244 ISOPRO type IPT Z-15.7-243
type testing:
State Office for Construction Engineering, Tübingen Test Report (type testing) ISOPRO type IP Prüf-Nr. 06/2 ISOPRO type IPT Prüf-Nr. 08/5 ISOPRO type IPQ Prüf-Nr. 08/6
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ISOPRO ®
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Building physics – Heat insulation Thermal bridge In the construction of buildings, unconsidered thermal bridges are a hidden risk. Thermal bridges are defined as locations in parts of a building in which heat transfer to the outside occurs more quickly than in other parts of the building. There is a difference between geometrical thermal bridges, in which, for the heat dissipation from the internal surface, there is an adjacent, larger, external surface (e.g. external corners of the building), and constructed thermal bridges, which create thermal bridges by the use of fixtures or materials with high heat conductivity or lack of thermal insulation. One example of constructive thermal bridges is reinforced concrete elements which penetrate external walls. At low outside temperatures, this increased heat flow leads to lower temperatures at the surface of the room wall. Problems of decreasing temperatures result from surface contact with the air in the room and its water retention capacity.
The same volume of air at 30ºC can absorb up to 30.38 g of water. This is known as saturation concentration. Due to fluctuating temperatures, for the same water concentration the relative humidity in the room also changes. Air, which is being cooled at the surface close to the thermal bridge, produces an increase in relative humidity until it reaches saturation concentration. Dew point temperature The temperature at which the water volume in the air is sufficient to cause saturation (relative humidity of 100%) is known as the dew point temperature, since a further decrease in temperature will cause excess humidity to be released from the air as condensate. This condensate attaches itself to the surface of the wall. Therefore, the higher the temperature and relative humidity levels in the
room are, the higher is the condensation point temperature and with it the increased risk of water condensation on the colder parts of the building surfaces. The assumed room climate is 20ºC and 50% relative humidity. For these conditions the dew point temperature is 9.3ºC. The minimum heat insulation The hazard threat comes not only from humidity-related effects on construction elements and the associated damage to the building, but, more importantly, also from the health hazard due to mildew formation in these areas. The formation of mildew does not only start at the point when water condensation occurs, but already at the point when the surface temperature at the wall produces 80% relative air humidity. For normal climatic conditions in a room, the non-critical surface temperature is 12.6ºC. When this surface temperature is reached there is no further hazard risk.
20 18
dew point temperature [°C]
Air humidity Air humidity (also air moisture) is defined as the proportion of water vapour mixed with gas (in this case in the room). The best known measure of humidity is the relative humidity, given as a percentage, which relates to the proportion of water vapour content in the air to the maximum possible content at any time. At lower temperatures the water retention capacity is lower than at higher temperatures, so that one cubic metre of air at 10ºC can absorb 9.41 g of water.
2°C re 2 u t a per 0°C t em re 2 u air t a per 8°C tem r re 1 i u a t a per tem air
16 14 12.6
no risk *
12 10 9.3
* No risk of mildew formation from12.6ºC (DIN 4108-2 : 2001-03)
8 6 40
45
50
55
60
65
70
75
80
85
90
Relative humidity [%] Dependence of the dew point temperature on relative humidity and air temperature
7
ISOPRO® - insulation at its highest level
ISOPRO ® Building physics – Fire protection DIN 4109
Fire-resistance class F 30 All ISOPRO® elements are categorised as fire protection class F30. The requirements to be met for the complete construction are illustrated in the following diagrams: F30 - wall area construction
F30 - door area construction
mineral-based plaster mineral-based plaster A1 material A1 material screeding / screeding plastering / plastering
ISOPRO element ISOPRO element
mineral-based plaster mineral-based plaster
non-flammable non-flammable
screeding / screeding plastering / plastering
ISOPRO element ISOPRO element
mineral-based plaster mineral-based plaster
Fire-resistance class F 90 All ISOPRO® elements are also supplied to fire-resistance class F90, meeting the technical requirements for fire protection of balconies etc. The designation F90 is added to the element identification e.g. ISOPRO® IPT 55 cv 30 F90. The ISOPRO® elements are fitted with fire protection plates attached to the top side and the under side. The construction can be seen in the sketch of the system below. F90 F90fire fireprotection protectionslab slab
100 100
88
15 15
detail detail11
detail detail11
F90 F90fire fireprotection protectionslab slab
It is self-evident that to meet the requirements of the fire-resistance class F90, all other adjacent construction elements must also satisfy these requirements. For constructions with selected-point connections it is necessary to ensure that the intermediate insulation used also meets the fire-resistance requirements.
8
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ISOPRO ®
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Exposition classes
Exposition classes and concrete covering
Table for concrete covering
Reinforcement corrosion
This table for concrete covering is extracted from Tables 3 + 4 in DIN 1045-1, 6.3 The recommendations for external balconies are:
XC3
XC4
XD1
XS1
high humidity, outside construction elements, damp rooms
C 20/25
cnom = 35 mm
cv = 30 mm
alternating wet and dry, outside construction elements exposed to rain
C 25/30
cnom = 40 mm
cv = 35 mm
high humidity, area of spray water from road surface
C 30/37
cnom = 55 mm
cv = 50 mm
salt-laden air, outside construction elements near coasts
C 30/37
cnom = 55 mm
cv = 50 mm
Concrete attack XF1
Minimum concrete Depth of concrete Red. depth of constrength class covering cnom crete covering cv *
high water saturation with no condensation source, outside construction elements
Minimum concrete strength class
C 25/30
Concrete covering
cv = degree of reinforcement corrosion
* cv = a reduction of 5mm according to DIN 1045-1, 6.3 is taken into account
in-situ concrete balconies, prefabricated balconies and filigree slabs with in-situ concrete covering and permanent sealing on the top surface: - concrete class C 25/30 - exposition class XC4 with cv 30 in-situ concrete balconies, prefabricated balconies and filigree slabs with in-situ concrete covering without permanent sealing: - concrete class C 25/30 - exposition class XC4 with cv 35
DIN 1045-1 Concrete covering: For constructions in accordance with DIN 1045-1 the most binding requirement is the issue of concrete covering (exposition class). The following concrete coverings (cv) are frequently encountered: cv = 30mm cv = 35mm cv = 40mm cv = 50mm (second layer for cv = 30mm and cv = 35mm) Example: IP 12/10 cv 30
h = 180 mm
Always include the element height!
9
ISOPRO® - insulation at its highest level
ISOPRO ® Dimensioning program ISOPRO ® DESIGN
ISOPRO® DESIGN dimensioning program With ISOPRO® DESIGN we are passing on our many years of experience in the dimensioning of our ISOPRO® thermal insulation elements for the most popular balcony systems. You can select from the popular balcony systems, e.g. cantilever balcony, supported balcony, loggia, internal corner balcony and external corner balcony, or using free inputs of known dimensional values work out the loading. After inputting the geometrical data and the effective loads, the relevant ISOPRO® elements can be selected. The classification and the geometrical circumstances of the ISOPRO® elements can be checked for feasibility in section and plan view and, if required, printed out as a formwork drawing or exported as a dxf file for further processing.
Features all popular balcony systems can be selected installation languages German, English and Polish Dimensioning in accordance with German, Swiss or Polish standards (DIN, SIA, Eurocode) Dimensioning using FEM module Report output with verification CAD export ISOPRO® DESIGN on CD or as free download at: Tel.: +49 (0) 77 42 / 92 15-20 Fax: +49 (0) 77 42 / 92 15-90 eMail:
[email protected] Internet: www.h-bau.com
10
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ISOPRO ® Type IP / IPT
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IP / IPT IP / IPT
IP / IPT
IP / IPT
IP / IPT
Examples
IP / IPT
IP / IPT / IPT IP /IPIPT
IP / IPT
IP / IPT
Freely-projecting balcony
Side-separated internal corner balcony
IPT Corner
IP / IPT IPT Corner
IP / IPT
IP / IPT
IPT Corner
IPT Corner
2n d T IP
Internal corner balcony/loggia overlying on 3 sides, partially projecting
IPT Corner IP / IPT
IP / IPT
IPT Corner
po sit io n
2n d
IP T
IPT Corner
n io
/
sit po
IP
n io n
IP / IPT
IP / IPT
IPT Corner
io n
po sit
io n po sit
/ IP
sit io sit
n io
po
sit
d 2n
po
IP T
po
T IP
2n IP d p / os IP itio T n 2n d
/
d 2n
d 2n
IP
T IP
d 2n T IP n / itio IP os p d 2n
T IP
/ /
T IP
/
IP IP
/
IP
IP / IPT 1st position
IP / IPT 1st position
IP / IPT
IP / IPT
Internal corner balcony
IP
IP / IPT 1st position IP / IPT 1st position IP / IPT 1st position
IP / IPT 2nd position
IP / IPT 2nd position
IP / IPT 2nd position
IP / IPT
IP / IPT IP / IPT 1st position 1st position IP / IPT IP / IPTIP / IPT 1st position 1st position
IP / IPT
IP / IP IPT/ IPT
IP / IPT
IP / IPT
IP / IPT 1st positionIP / IPT
IP / IPT 2nd position
IP / IPT IP / IPT
IP / IPT 2nd position
IP / IPT
IP / IPT
IPT Corner
IP / IPT
IP / IPT IP / IPT
IPT Corner
External corner balcony
11
ISOPRO® - insulation at its highest level
ISOPRO ® Type IP Construction and dimensions Top view
1000
Element classification see type test IP Type test Prüf-Nr. 06/2 Approval Ap-No. Z-15.7-244
Section IP
LZB
80
LZD slab side
160 - 250
balcony side
LQ
Section IP - X
LZB
80
LZD slab side
160 - 250
balcony side
LQ
80
LQ
Configuration of the elements Type
Length of element [mm]
Tension rods
Shear force rods
Compression support
IP 10 IP 20 IP 25 IP 30 IP 40 IP 50
1000 1000 1000 1000 1000 1000
7Ø6 7Ø8 8Ø8 4 Ø 8 + 4 Ø 10 8 Ø 10 10 Ø 10
4Ø6 4Ø6 4Ø8 4Ø8 4Ø8 4Ø8
4 4 4 6 6 8
Dimensions type IP [length in mm] Tension rods Type LZB LZD IP 10 IP 20 IP 25 IP 30 IP 40 IP 50
370 480 480 590 590 590
430 560 560 690 690 690
Shear force rods LQ
LQ8
250 250 280 280 280 280
615 615 615 615 615 615
Expansion joint spacings for ISOPRO® type IP can be found on page 26.
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Supplemental shear force LQ10 LQ12 615 615 615 615
745 745 745 745
ISOPRO ® Type IPT
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Construction and dimensions
1000
Element classification see type test IP
IP / IPT
Top view
Type test Prüf-Nr. 08/5 Approval Ap-No. Z-15.7-243
Section IPT
LZB
80
LZD slab side
160 - 250
balcony side
LD
80
LD
LQ
Section IPT - X
80
LZB
LZD slab side
160 - 250
balcony side
LD
80
LD
LQ
LQ
Configuration of the elements Type
Length of element [mm]
Tension rods
Shear force rods
Compression rods
500 + 500 500 + 500 500 + 500 500 + 500 500 + 500
6 Ø 10 + 4 Ø12 10 Ø 12 10 Ø 12 10 Ø 12 10 Ø 14
4Ø8 4Ø8 4Ø8 4Ø8 4Ø8
6x2 Ø 10 + 4x2 Ø 12 10x2 Ø 12 7x2 Ø 14 + 3x2 Ø 12 10x2 Ø 14 10x2 Ø 14
IPT 55 IPT 60 IPT 70 IPT 80 IPT 100
Dimensions type IPT [length in mm] Tension rods
Shear force rods
Compr. rods
Supplemental shear force
Type
LZB
LZD
LQ
LD
LQ8
LQ10
LQ12
IPT 55 IPT 60 IPT 70 IPT 80 IPT 100
710 590 710 710 710
810 690 810 810 830
210 210 210 210 210
165 165 165 165 200
400 400 400 400 400
400 400 400 400 400
490 490 490 490 490
Expansion joint spacings for ISOPRO® type IPT can be found on page 26.
13
ISOPRO® - insulation at its highest level
ISOPRO ®
Dimensioning table for concrete ≥ C20/25 Element height [mm] dependent on cv [mm]
Dimensional values of the absorbable moments mRd [kNm/m]
30
35
40
45
50
IP 10
IP 20
IP 25
IP 30
IP 40
-
-
-
-
160
7.0
12.2
13.8
17.7
20.4
-
-
-
160
-
7.4
13.0
14.6
18.8
21.7
-
-
160
-
170
7.8
13.8
15.5
19.9
23.0
-
160
-
170
-
8.3
14.5
16.3
21.1
24.3
160
-
170
-
180
8.7
15.3
17.2
22.2
25.5
-
170
-
180
-
9.1
16.1
18.1
23.3
26.8
170
-
180
-
190
9.6
16.8
18.9
24.4
28.1
-
180
-
190
-
10.0
17.6
19.8
25.5
29.4
180
-
190
-
200
10.4
18.4
20.6
26.7
30.7
-
190
-
200
-
10.8
19.1
21.5
27.8
32.0
190
-
200
-
210
11.3
19.9
22.4
28.9
33.3
-
200
-
210
-
11.7
20.7
23.2
30.0
34.6
200
-
210
-
220
12.1
21.4
24.1
31.1
35.9
-
210
-
220
-
12.6
22.2
24.9
32.3
37.2
210
-
220
-
230
13.0
22.9
25.8
33.4
38.4
-
220
-
230
-
13.4
23.7
26.7
34.5
39.7
220
-
230
-
240
13.9
24.5
27.5
35.6
41.0
-
230
-
240
-
14.3
25.2
28.4
36.7
42.3
230
-
240
-
250
14.7
26.0
29.2
37.9
43.6
-
240
-
250
-
15.1
26.8
30.1
39.0
44.9
240
-
250
-
-
15.6
27.5
31.0
40.1
46.2
-
250
-
-
-
16.0
28.3
31.8
41.2
47.5
250
-
-
-
-
16.4
29.1
32.7
42.3
48.8
Dimensional values of the absorbable shear forces vRd [kN/m] h = 160 - 250 [mm]
27.5
41.5
Types with supplemented shear force load bearing capacity Type
IP 10 Q...
IP 20 Q...
IP 25 Q...
IP 30 Q...
IP 40 Q...
Dimensional values of the absorbable shear forces vRd [kN/m]
Q8 (2Ø8/2Ø10) h ≥ 170mm
61.8*
Q10 (4Ø10) h ≥ 170mm
79.2 96.6
Q12 (4Ø12) h ≥ 180mm
139.1
* (4 Ø8) h ≥ 160mm
Types with positive and negative shear force absorption Dimensional values of the absorbable shear forces vRd [kN/m] Type
14
IP 10
IP 20
IP 25
Q8X (4Ø8/2Ø10)
+ 61.8 / - 48.8
Q10X (4Ø10/2Ø12)
+ 96.6 / - 69.6
Q12X (4Ø12/2Ø12)
+ 139.1 / - 69.6
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IP 30
IP 40
ISOPRO ®
Dimensioning table for concrete ≥ C20/25
Dimensional values of the absorbable moments mRd [kNm/m] IP 50
IPT 55
IPT 60
IPT 70
IPT 80
IPT 100
27.0
28.3
31.9
35.2
36.8
43.9
28.7
30.1
33.9
37.5
39.1
46.8
30.4
31.9
36.0
39.7
41.5
49.7
32.1
33.7
38.0
42.0
43.9
52.6
33.8
35.6
40.1
44.3
46.3
55.5
35.5
37.4
42.1
46.6
48.6
58.4
37.2
39.2
44.2
48.9
51.0
61.3
38.9
41.0
46.2
51.1
53.4
64.2
40.6
42.8
48.2
53.4
55.8
67.1
42.3
44.6
50.3
55.7
58.2
69.9
44.1
46.4
52.3
58.0
60.6
72.8
45.8
48.2
54.4
60.3
62.9
75.7
47.5
50.1
56.4
62.5
65.3
78.6
49.2
51.9
58.5
64.8
67.7
81.5
50.9
53.7
60.5
67.1
70.1
84.4
52.6
55.5
62.5
69.4
72.5
87.3
54.3
57.3
64.6
71.7
74.9
90.2
56.0
59.1
66.6
74.0
77.3
93.1
57.7
60.9
68.7
76.2
79.6
96.0
59.4
62.8
70.7
78.5
82.0
98.8
61.1
64.6
72.8
80.8
84.4
101.7
62.8
66.4
74.8
83.1
86.8
104.6
64.5
68.2
76.9
85.4
89.2
107.5
IP / IPT
for better solutions...
Dimensional values of the absorbable shear forces vRd [kN/m] 41.5
IP 50 Q...
IPT 55 Q...
IPT 60 Q...
IPT 70 Q...
IPT 80 Q...
IPT 100 Q...
Dimensional values of the absorbable shear forces vRd [kN/m] 79.2 96.6 139.1
Dimensional values of the absorbable shear forces vRd [kN/m] IP 50
IPT 55
IPT 60
IPT 70
IPT 80
IPT 100
+ 61.8 / - 48.8 + 96.6 / - 69.6 + 139.1 / - 69.6
15
ISOPRO® - insulation at its highest level
ISOPRO ® Special types
Valid for type series IP and IPT (analogously)
Connection to a floor slab with a “small” step-up offset c upper reinforcement of steel bars or mesh
c
a
b lower reinforcement of steel bars or mesh of steel bars or mesh c upper reinforcement
slab
wall
h ≤ 80
balcony
a closed stirrup
b
c
h ≤ 80
For a step-up offset of less than 80 mm a standard element can also be used. b slab a wall with an upper leg Inbalcony this case a stirrup reinforcement c balcony length ≥ ls is required to deflect the tensile force towards the floor. b Dimensioning of the stirrup reinforcement for cantilever a wall effect and shear force on the b balcony slab.
Var. I
Connection to a vertical wall – connection downwards a
wall
balcony
b
wall
wall b a ba b
wall
The ISOPRO® tension rods correspond to the required a overlap length ls in accordance with DIN 1045-1. See pages 18-21 for connection reinforcement to the balcony side. a
Var. II
wall
a
balcony
c
b
c
a
reinforcement b reinforcement
b
reinforcement
upper reinforcement of steel bars or mesh
slab
wall
b
reinforcement
b
reinforcement
a closed stirrup a
balcony
b
The necessary shear reinforcement in the overlap area must be proved in accordance with DIN 1045-1. The minimum wall thickness is dependent on the type.
Connection to a vertical wall –bconnection upwards balcony
reinforcement
lower reinforcement of steel bars or mesh
a insert stirrup insert stirrup
balcony
b
a insert stirrup a insert stirrup a insert stirrup
balcony
For connection reinforcement on the balcony side see a closed stirrup pages 18-21. c upper reinforcement of steel bars or mesh The necessary shear reinforcement in the overlap area must be proved in accordance with DIN 1045-1. stirrup a closed Recommended joist width: at least 200 mm. b lower reinforcement of steel bars or mesh a insert stirrup
balcony
h ≤ 80
slab
b
16
The ISOPRO® tension rods correspond to the required ≥ 220 overlap length ls in accordance with DIN 1045-1. slab See pages 18-21 for connection reinforcement to the c balcony side. balcony a
b
slab
www.h-bau.com balcony balcony
c
≥ 220a
b
The necessary shear reinforcement in the overlap area c upper reinforcement of steel bars or mesh must be proved in accordance DIN reinforcement with of steel bars1045-1. or mesh b lower The minimum wall thickness is dependent on the type. c
a closed stirrup upper reinforcement of steel bars or mesh c angled reinforcement a closed stirrup
a insert st
b
balcony
wall
ISOPRO ® a IP and IPT (analogously) Valid for type series b
wall
Var. III HV
Connection to a floor slab with a step-up offset
c
b
reinforcement
upper reinforcement of steel bars or mesh
slab c
a
balcony
a closed stirrup
b
c
b lower reinforcement of steel bars or mesh
c
a
a closed stirrup The required shear reinforcement in the overlap area must be proved in accordance with DIN 1045-1. c angled reinforcement Recommended minimum beam width: at least 220 mm
Dimensioning of the stirrup reinforcement for cantilever b moment and shear force for the balcony slab. The ISOPRO® tension rods correspond to the required overlap length ls in accordance with DIN 1045-1. ≥ 220 balcony On-site connection reinforcement see pages 18-21. ≥ 220
b lower reinforcement of steel bars or mesh
slab
a
closed stirrup
balcony
upper reinforcement of steel bars or mesh
slab
≥ 220
e
Connection to a floor slab with step-down offset c b
Var. III UV
a
d ≥ 220
slab
a b
e upper reinforcement of steel bars or mesh c angled reinforcement b insert stirrup d lower reinforcement of steel bars or mesh
e c
closed stirrup
balcony
IP / IPT
balcony
reinforcement
for better solutions...
a insert stirrup
Special types
b
a e upper reinforcement of steel bars or mesh b insert stirrup
d
d lower reinforcement of steel bars or mesh Dimensioning of the stirrup reinforcement for cantilever moment and shear force for the balcony slab. The ISOPRO® tension rods correspond to the required overlap length ls in accordance with DIN 1045-1. On-site connection reinforcement see pages 18-21.
The required shear reinforcement in the overlap area must be proved in accordance with DIN 1045-1. Constructive angled reinforcement item 3. Recommended minimum beam width: at least 220 mm
For further solutions please contact our applications engineering department. Tel.: +49 (0) 77 42 / 92 15-70 Fax: +49 (0) 77 42 / 92 15-96
17
ISOPRO® - insulation at its highest level
ISOPRO ® Type IP On-site reinforcement and installation instructions balcony
slab
ony
Section A d
a
a
suspension reinforcement integral A
integral suspension d reinforcement
slab
balcony
slab
b
ISOPRO compression support
c distribution rods Ø 8
slab
c
balcony
slab
d
d
ony
slab
d slab
A
balcony
b
a concrete ≥ 20/25
A
A
concrete ≥ 25/30
d
c
Install ISOPRO® IP and align. The direction of alignment (arrow symbol on top of element) must be followed. Insert the balcony-side edging 햳 in accordance with DIN 1045-1 and connect to the ISOPRO® tension rods. The ISOPRO® tension rods and the support reinforcement are at the same level. If required. the binder on the tension rod level can be cut through.
c
ony
b
rods Ø 8 c distribution ISOPRO compression supporta lower reinforcement
Lay the lower reinforcement 햲 for the floor and balcony slab.
ISOPRO® Type IP
ony
a lower reinforcement
Installation instructions
ISOPRO® Type IP slab
a
b insert edging according to DIN
slab
ony
d
d upper reinforcement
b insert edging according to DIN
ISOPRO transverse force rods
ISOPRO transverse force rods
b
ISOPRO tension rods
a
a
balcony
ISOPRO tension rods
b
b
a
a
a
d upper reinforcement
Section A - A
Lay the distribution rods. one Ø 8 top and bottom item 햴. In the case of indirect support, lay the floor-side edging 햳 according to DIN 1045-1 and distribution rods 햴 Ø 8. Insert the upper slab reinforcement 햵 and bind together with the ISOPRO® tension rods. The ISOPRO® tension rods and the support reinforcement are at the same level. It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements
slab
d
c a
ISOPRO type IP with on-site mesh support ®
concrete ≥ 20/25
A
ete ≥ 25/30
The mesh support replaces the suspension reinforcement. It should be installed at a distance of ≤ 100 mm from the insulation and raised up until it is immediately below the tension reinforcement. The diameter of the diagonals must be at least 5 mm. The transverse force rod can be positioned above or below the mesh support.
18
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balcony
Mesh support
100
slab
ISOPRO ® Type IP
for better solutions...
On-site connection reinforcement
Type
as,erf*
Recommendation for on-site connection reinforcement
[cm²/m]
Concrete reinforcing steel rod BSt 500 S
Concrete steel mesh BSt 500 M
Concrete steel mesh + reinforcing steel rod
IP 10
1.98
Ø 8 / 200
Q257A / R257A
-
IP 20
3.52
Ø 10 / 170
Q424A / R424A
Q188A + Ø 6/150
IP 25
4.02
Ø 10 / 150
Q424A / R424A
Q257A + Ø 6/150
IP 30
5.15
Ø 10 / 110
Q524A / R524A
Q188A + Ø 8/150
IP 40
6.28
Ø 10 / 100
Q636A
Q335A + Ø 8/150
IP 50
7.85
Ø 12 / 100
-
Q 524A + Ø 8/150
IP / IPT
On-site connection reinforcement for ISOPRO® type IP
* The required connection reinforcement As,erf applies to fully-loaded ISOPRO® elements. For lower loading, these can be reduced correspondingly. Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement. DIN 1045-1. Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement DIN 1045-1. Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd.max.
Suspension reinforcement for ISOPRO® type IP ISOPRO® elements are supplied as standard from the factory with the required balcony-side suspension reinforcement. On the end-face side of the slabs to be connected, distribution rods of at least 2 Ø 8 are to be arranged on-site. In the case of indirect support of the elements it should be noted: A suspension reinforcement is required on the floor side that is dimensioned for VRd. Distribution rods of at least 2 Ø 8 are to be arranged on the end-face side of the slabs. The required steel cross-section for the suspension reinforcement per metre can be taken from the table:
Type IP 10 Q...
IP 20 Q...
IP 25 Q...
IP 30 Q...
IP 40 Q...
IP 50 Q...
Standard
Q8
Q10
Q12
as,erf [cm²/m]
0.63
1.42
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.63
1.42
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.82
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.82
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.82
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.82
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
19
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPT On-site reinforcement and installation instructions balcony
slab
ony
Section A d
a
a
suspension reinforcement integral A
integral suspension d reinforcement
slab
b
a
a
a
balcony
a
slab
b
ISOPRO transverse force rods
slab
c
balcony
slab
d
d
ony
d
b
d
c a
concrete ≥ 20/25
A
A
concrete ≥ 25/30
slab
d
c a
concrete ≥ 20/25
A
20
slab
A
balcony
ete ≥ 25/30
ISOPRO compression support
c distribution rods Ø 8
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Install ISOPRO® IPT and align. The direction of alignment (arrow symbol on top of element) must be followed.
Lay the distribution rods, one Ø 8 top and bottom item 햴. In the case of indirect support, lay the floor-side edging 햳 according to DIN 1045-1 and distribution rods 햴 Ø 8.
slab
b
rods Ø 8 c distribution ISOPRO compression support a lower reinforcement
Insert the balcony-side edging 햳 in accordance with DIN 1045-1 and connect to the ISOPRO® tension rods. The ISOPRO® tension rods and the support reinforcement are at the same level. If required, the binder on the tension rod level can be cut through.
c
ony
ony
a lower reinforcement
Lay the lower reinforcement 햲 for the floor and balcony slab.
balcony
a
b insert edging according to DIN
b insert edging according to DIN
Installation instructions
ISOPRO® Type IPT
d
ISOPRO tension rods
d upper reinforcement
slab
ISOPRO® Type IPTslab
b
ISOPRO tension rods
b
ISOPRO transverse force rods
ony
a
d upper reinforcement
Section A - A
Insert the upper slab reinforcement 햵 and bind together with the ISOPRO® tension rods. The ISOPRO® tension rods and the support reinforcement are at the same level. It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements
ISOPRO ® Type IPT
for better solutions...
On-site connection reinforcement
Type
as,erf* [cm²/m]
IPT 55
Recommendation for on-site connection reinforcement Concrete reinforcing steel rod BSt 500 S
Concrete steel mesh + reinforcing steel rod
8.34
Ø 12 / 125
Q335A + Ø 10 / 150
IPT 60
9.40
Ø 12 / 100
Q335A + Ø 10 / 125
IPT 70
10.50
Ø 12 / 100
Q335A + Ø 12 / 150
IPT 80
11.00
Ø 12 / 100
Q335A + Ø 12 / 125
IPT 100
13.16
Ø 14 / 100
Q524A + Ø 12 / 125
IP / IPT
On-site connection reinforcement for ISOPRO® type IPT
* The required connection reinforcement As,erf applies to fully-loaded ISOPRO® elements. For lower loading, these can be reduced correspondingly.
Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement, DIN 1045-1, Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement DIN 1045-1, Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd,max.
Suspension reinforcement for ISOPRO® type IPT ISOPRO® elements are supplied as standard from the factory with the required balcony-side suspension reinforcement. On the end-face side of the slabs to be connected, distribution rods of at least 2 Ø 8 are to be arranged on-site. In the case of indirect support of the elements it should be noted: A suspension reinforcement is required on the floor side that is dimensioned for VRd. Distribution rods of at least 2 Ø 8 are to be arranged on the end-face side of the slabs. The required steel cross-section for the suspension reinforcement per metre can be taken from the table:
Type IPT 55 Q...
IPT 60 Q...
IPT 70 Q...
IPT 80 Q...
IPT 100 Q...
Standard
Q8
Q10
Q12
as,erf [cm²/m]
0.95
1.42
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.42
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.42
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.82
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
as,erf [cm²/m]
0.95
1.82
2.22
3.20
selected
4Ø6
4Ø8
4 Ø 10
4 Ø 12
21
ISOPRO® - insulation at its highest level
ISOPRO ® Type IP & IPT Two-part elements installation instructions
In type IP pre-cast units
In type IPT pre-cast units
Arrange the lower reinforcement layer including the mesh support as per structural design. Distance to insulation joint ≤ 100 mm.
a
a
a
a
≤ 100
≤ 100
Install lower section 햲. The last transverse rod in the mesh must be placed as close as possible to the insulation, observing the required concrete covering. For IP: the transverse force rod can be under or on top of the mesh support. The mesh support should be lifted until it is underneath the tension reinforcement.
≤ 100
≤ 100
In pre-cast units
Concreting the slab element. Locate and fix the associated upper section 햳 and, where required, intermediate section 햴. Type IP is supplied with suspension reinforcement as standard On-site type IP
On-site type IPT
≥ 180*
≥ 100
On-site Lay the necessary on-site reinforcement on the floor side. (See pages 18-21)
*IPT 100 ≥ 215
Lay the slab element on the timber beams prepared for it.
≥ 180*
≥ 100
b
b
Attach the upper section 햳 and, where required, intermediate section 햴. Bind the tensioning rods to the onsite reinforcement.
c
c
b c
*IPT 100 ≥ 215
Lay the necessary on-site reinforcement on the balcony side. (See pages 18-21)
b
Note: For an element height h = 210 to 250 mm fit additional insertion stirrups Ø 6/200 or stirrup mesh Q188A on the balcony side.
c
Important note: The type identification for lower and upper sections must match (see also colour identification). The direction of installation (on the balcony side) must be observed.
22
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ISOPRO ® Type IP & IPT
for better solutions...
Two-part elements
Type IP
Type IPT upper section
upper section
middle section
middle section
lower section
lower section balcony
IP / IPT
Construction
slab
balcony
slab
All ISOPRO® elements of types IP and IPT can be supplied as two-part elements
General notes The permitted section sizes can be found in the tables on pages 14 and 15 of this technical information.
The following elements also have an additional colour coding:
Intermediate sections can be supplied for height offset compensation in 20 and 40 mm thicknesses.
ISOPRO® type
Colour code
IP 20 IP 30 IP 40 IP 50
green blue yellow white
Type IP: If the mesh supports are placed with a spacing of ≤ 100 mm from the insulation joint, no additional suspension reinforcement is required. Instead a suspension reinforcement dimensioned for VRd should be located along the insulation joints. For information regarding the required formwork height offset and the maximum spacing of expansion joints, refer to pages 24-26.
The continuity of the colour coding through the elements ensures correct matching every time, even for short sections.
The adhesive labels (type designation) for the upper and lower sections must be identical. Follow the instructions for the balcony side and the floor side.
23
ISOPRO® - insulation at its highest level
ISOPRO ® Type IP & IPT Deflection and camber
Freely cantilevered slabs made from concrete experience a sinking of the edge when they are stripped. This displacement is a combination of a deformation of the balcony insulation element used and a bending of the slab itself.
These two deformations are superimposed and offset by cambering the formwork. From the calculation shown below the required formwork camber on the cantilever arm end is derived resulting from the ISOPRO® elements at 100% loading.
To obtain the total camber, the slab deformation according to DIN 10451 is added. For the total camber to be specified by the structural designer in the construction drawings the direction of the scheduled water run-off must be considered when making the camber.
Cambering the balcony slab Element heigh h [mm] Concrete covering cv 30
35
40
45
50 160
160 160 160 160
170 170
170
180 180
180 180
180
190 190
190 190
190
200 200
200 200
200
210 210
210 210
210
220 220
220 220
220
230 230
230 230
230
240 240
240 240
240 250
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250 250
250 250
24
170 170
IP 10 IP 20 IP 25
IP 30 IP 40 IP 50
IPT 55 IPT 60 IPT 70 IPT 80
IPT 100
0.51
0.59
0.92
1.06
0.48
0.56
0.87
1.00
0.45
0.53
0.82
0.94
0.43
0.50
0.77
0.89
0.41
0.47
0.73
0.84
0.39
0.45
0.70
0.80
0.37
0.43
0.67
0.79
0.35
0.41
0.64
0.73
0.34
0.39
0.61
0.69
0.33
0.38
0.59
0.67
0.31
0.36
0.56
0.64
0.30
0.35
0.54
0.62
0.29
0.34
0.52
0.59
0.28
0.33
0.50
0.57
0.27
0.31
0.49
0.55
0.26
0.30
0.47
0.53
0.26
0.29
0.46
0.52
0.25
0.29
0.44
0.50
0.24
0.28
0.43
0.49
0.23
0.27
0.42
0.47
0.23
0.26
0.40
0.46
0.22
0.25
0.39
0.45
0.21
0.25
0.38
0.43
ISOPRO ® Type IP & IPT
for better solutions...
Deflection and camber
IP / IPT
Determination of the balcony slab camber ü [mm] = value in the table · (mEd/mRd) · lk [m] · 10 mEd mRd lk
Bending moment for determining the camber resulting from the ISOPRO® element. The decisive load combination is decided by the designer. Design moment of the ISOPRO® element in accordance with the dimensioning tables on pages 14 and 15. Cantilever length in [m]
Example: Cantilever length: lk = 1.80 m Slab thickness: h = 180 mm Dead weight (slab and covering): g = 6.0 kN/m2 Edge load (parapet): F = 1.5 kN/m Traffic loading: q = 4.0 kN/m2 Concrete cover: cv = 30 mm Dimensioning: mEd= (g + q) x lk2 / 2 + F x lk vEd = (g + q) x lk + F Selected:
= (6.0 · 1.35 + 4.0 · 1.5) · 1.82 / 2 + 1.5 · 1.8 · 1.35 = (6.0 · 1.35 + 4.0 · 1.5) · 1.8 + 1.5 · 1.35
ISOPRO® IP 30 cv 30 h = 180 mm
mRd = 26.7 kNm/m
= 26.5 kNm/m = 27.4 kN/m
vRd = 41.5 kN/m
Selected load combination in the determination of the camber resulting from the ISOPRO® element: mEd = (g + q/3) · lk2/2 + F · lk= (6.0 · 1.35 + 4.0/3 · 1.5) · 1.82 / 2 + 1.5 · 1.8 · 1.35 = 20.0 kNm/m ü = 0.39 · (20.0 / 26.5) · 1.80 · 10 = 5.3 mm This camber results from the deformation of the ISOPRO® elements at 100% loading and is to be superimposed by the slab deformation in accordance with DIN 1045-1.
25
ISOPRO® - insulation at its highest level
ISOPRO ® Type IP & IPT Expansion joint spacing
Expansion joint spacing ISOPRO® The external concrete components must have expansion joints at right angles to the insulation layer in order to limit the stress caused by changes in temperature. The spacing of the joints e is given in the following table:
expansion joint spacing e
e /2
expansion joint spacing e
expansion joint dowelling e.g. HED-S + plastic sleeves expansion joint
expansion joint
balcony
balcony
ISOPRO
ISOPRO
ISOPRO
Type IPT Corner
Expansion joint spacing for ISOPRO® type IP and IPT Rod diameter [mm]
≤ 10
12
14
16
20
Joint spacing e [m]
13.00
11.30
10.10
9.20
8.00
For corner constructions, the maximum rod leg length is e/2
e /2
t spacing e
expansion joint balcony
ISOPRO
Type IPT Corner
e /2
expansion joint
26
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ISOPRO ® Type IPT Corner
for better solutions...
Construction and dimensions ISOPRO® type IPT Corner 20 Notes:
7Ø
Corner element comprises 2 elements 1st and 2nd layer 810
Element height 3 Øh 10≥ 180 mm
1s
IPT CORNER
1st layer
700 Special elements h = 160 mm possible
3Ø8 580
5 Ø 10
80
balcony side
4
3Ø8
810
690
580
2nd layer
8 Ø 12 Spacing between the floor-side filigree slabs and the insulation body ≥ 100 mm 80
690
5 Ø 10
80
690
SECTION
690 810
80
80
1st layer cv 30 2nd layer cv 50
slab
balcony
80
SECTION
1st layer cv 30 2nd layer cv 50
slab
1st + 2nd layer cv 30
On-site reinforcement IPT Corner 20 c 5 Ø 10
balcony
d 5 Ø 10
a 5 Ø 10
햴 Supplementary reinforcement 5 Ø 10 / 100 l = 2 x balcony cantilever length
b 6 Ø 12
b 5 Ø 10
b 5 Ø 10
IPT Corner 20 2nd layer
a 5 Ø 10
recommended structural components catalogue: 햲 Connection reinforcement 1st layer 5 Ø 10 / 100 l = balcony cantilever length 70 mm 햳 Connection reinforcement IPT Corner 30 1st layer 2nd layer 5 Ø 10 / 100 l = balcony cantilever length 70 mm
IPT Corner 20 1st layer
slab
On-site connection reinforcementa 6 Ø 12 As,erf = 3.92 cm²
slab
햵 Supplementary reinforcement 5 Ø 10 / 100 l = 2 x balcony cantilever a 6 Ø 12 length
27
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPT Corner Construction and dimensions ISOPRO® type IPT Corner 30 Notes: Corner element comprises 2 el6 Ø 14 ements 1st and 2nd layer
1st layer 700
Spacing 6 Ø 14 between the floor-side 6 Ø 14 filigree slabs and the insulation body ≥ 100 mm
balcony sid
810
830
80
SECTION
ony
80
6 Ø 14
830 810
3 Ø 10
8 Ø 12
810
700
80
4 Ø 10
1st layer Special elements h = 160 mm 700 possible
700
2nd layer
7 Ø 12
balcony side 4 Ø 14
4 Ø 14
80
5 Ø 10
8 Ø 12
Element height h ≥ 180 mm
6 Ø 14
3 Ø 10
830
810
7 Ø 12
SECTION
1st layer cv 30 2nd layer cv 50
slab
balcony
80 80 1st layer cv 30 2nd layer cv 50
slab
1st layer cv 40 2nd layer cv 20
1st layer cv 40 2nd layer cv 20
On-site reinforcement IPT Corner 30 c 6 Ø 12
balcony
d 6 Ø 12
a 6 Ø 12
28
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recommended structural components catalogue: 햲 Connection reinforcement 1st layer 6 Ø 12 / 100 l = balcony cantilever length 70 mm
햴 Supplementary reinforcement 6 Ø 12 / 100 l = 2 x balcony cantilever length 햵 Supplementary reinforcement 6 Ø 12 / 100 l = 2 x balcony cantilever length
b 6 Ø 14
b 6 Ø 12
IPT Corner 30 2nd layer
b 6 Ø 12
a 6 Ø 12
a 6 Ø 14
햳 Connection reinforcementIPT Corner 50 1st layer 2nd layer 6 Ø 12 / 100 l = balcony cantilever length 70 mm
IPT Corner 30 1st layer
slab
On-site connection reinforcement As,erf = 6.41 cm²
slab
a 6 Ø 14
ISOPRO ® Type IPT Corner
for better solutions...
Construction and dimensions ISOPRO® type IPT Corner 50 Notes: Corner element comprises 2 elements 1st and 2nd layer
6 Ø 14
4 Ø 10
1st layer
Special elements h = 160 mm possible
700
Spacing between the floor-side filigree slabs and the insulation body ≥ 100 mm
830
830
80
SECTION
1st layer cv 30 2nd layer cv 50
slab
balcony 1st layer cv 40 2nd layer cv 20
On-site reinforcement IPT Corner 50 c 6 Ø 14
balcony
d 6 Ø 14
a 6 Ø 14
a 6 Ø 14
b 6 Ø 14
IPT Corner 50 2nd layer
slab
On-site connection reinforcement As,erf = 7.27 cm² recommended structural components catalogue: 햲 Connection reinforcement 1st layer 6 Ø 14 / 100 l = balcony cantilever length 70 mm 햳 Connection reinforcement 2nd layer 6 Ø 14 / 100 l = balcony cantilever length 70 mm
IPT Corner 50 1st layer
b 6 Ø 14
balcony
80
4 Ø 10
6 Ø 14
830
700
2nd layer
6 Ø 14
balcony side 6 Ø 14
6 Ø 14
80
7 Ø 12
6 Ø 14
IPT CORNER
830
Element height h ≥ 180 mm
햴 Supplementary reinforcement 6 Ø 14 / 100 l = 2 x balcony cantilever length 햵 Supplementary reinforcement 6 Ø 14 / 100 l = 2 x balcony cantilever length
29
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPT Corner Dimensioning table Dimensioning table for concrete ≥ C20/25 Element height [mm] dependent on cv [mm]
Dimensional values for the absorbable moments MRd [kN]
30
35
IPT Eck 20
IPT Eck 30
IPT Eck 50
-
180
19.5
25.9
28.8
180 -
-
20.3
27.3
30.4
190
21.2
28.7
32.0
190
-
22.0
30.1
33.5
-
200
22.9
31.5
35.1
200
-
23.7
32.9
36.7
-
210
24.6
34.3
38.3
210
-
25.4
35.7
39.9
-
220
26.3
37.1
41.5
220
-
27.1
38.5
43.0
-
230
28.0
39.9
44.6
230
-
28.8
41.3
46.2
-
240
29.7
42.7
47.8
240
-
30.6
44.1
49.4
-
250
31.4
45.5
50.9
-
32.3
46.9
52.5
250
Dimensional values for the absorbable shear forces VRd [kN] h = 180 - 190 [mm]
46.5
h = 200 - 250 [mm]
72.6
96.8
104.6
118.1
Dimensioning table for concrete ≥ C25/30 Element height [mm] dependent on cv [mm] 30 35
Dimensional values for the absorbable moments MRd [kN] IPT Eck 20
IPT Eck 30
IPT Eck 50
-
180
19.5
29.4
33.2
180 -
-
20.3
31.0
35.0
190
21.2
32.6
36.8
190
-
22.0
34.2
38.7
-
200
22.9
35.8
40.5
200
-
23.7
37.4
42.3
-
210
24.6
38.9
44.1
210
-
25.4
40.5
46.0
-
220
26.3
42.1
47.8
220
-
27.1
43.7
49.6
-
230
28.0
45.3
51.4
230
-
28.8
46.8
53.2
-
240
29.7
48.4
55.1
240
-
30.6
50.0
56.9
-
250
31.4
51.6
58.7
250
-
32.3
53.2
60.5
Dimensional values for the absorbable shear forces VRd [kN] h = 180 - 190 [mm] h = 200 - 250 [mm]
30
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46.5
72.6
96.8
104.6
118.1
ISOPRO ® Type IPH
for better solutions...
Technical data Notes The ISOPRO® elements type IPH for absorption of horizontal forces must only be used together with ISOPRO® cantilever slabs or shear-force connections. The number of IPH elements to be configured is taken from the data provided by the structural designer. See page 26 for the configuration of expansion joints. When using ISOPRO® IPH elements note that the force absorption of the line connection is reduced by the percentage length ratio of the IPH elements to the total connection length. Plan view
Section slab slab slab slab slab
balcony balcony balcony balcony balcony
slab slab slab slab slab
220 220 220 220 220
IPH / IPE
100 100 100 100 100
balcony balcony balcony balcony balcony
220 220 220 220 220
80 80 80 80 80
100 100 100 100 100
IPH 1 for absorption of horizontal forces parallel to the expansion joint.
balcony balcony balcony balcony balcony
slab slab slab slab slab
balcony balcony balcony balcony balcony
250 250 250 250 250
100 100 100 100 100
IPH 2 for absorption of horizontal forces at right-angles to the expansion joint.
balcony balcony balcony balcony balcony
slab slab slab slab slab
slab slab slab slab slab
80 80 80 80 80
250 250 250 250 250
balcony balcony balcony balcony balcony
250 250 250 250 250
IPH 3 for absorption of horizontal forces parallel and at right-angles to the expansion joint.
slab slab slab slab slab
80 80 80 80 80
250 250 250 250 250
Dimensioning table, type IPH for concrete ≥ C20/25 cv - independent
Reinforcement Shear force
Horizontal
IPH 1
2x1Ø8
-
IPH 2
-
IPH 3
2x1Ø8
Element length [mm]
HRd [kN] Vertical
Horizontal
100
± 7.4 kN
-
1 Ø 10
100
-
± 18.1 kN
1 Ø 10
100
± 7.4 kN
± 18.1 kN
On-site reinforcement The installation of the ISOPRO® IPH elements takes place analogously to the installation of the ISOPRO® cantilever slabs or shear-force connections. The number and position of the elements is taken from the statics data. The elements are to be fixed in their positions.
31
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPE Technical data Notes The ISOPRO® elements type IPE for absorption of horizontal forces parallel and at right-angles to the insulation level HRd || must only be used together with ISOPRO® cantilever slabs or shear-force connections. Moments generated for example M from the effects of earthquakes can only be absorbed with the ISOPRO® type IP/IPT elements. Rdy ZRd ⊥
100
slab balcony The number of IPE elements to be configured is taken from the data provided by the structural designer. See page 26 for the configuration of expansion joints.
When using ISOPRO® IPE elements note that the force absorption of the line connection is reduced by the percentage length ratio of the IPE elements to the total connection length. slab
balcony
Construction and dimensions HRd || 550
MRdy
ZRd ⊥
80
550 slab
100
balcony
balcony
slab
550
80
550
ISOPRO® type IPE 1 HRd || MRdy
ZRd ⊥
slab
100
balcony
balcony
slab
HRd || 740 balcony
MRdy
ZRd ⊥
80
740 slab
100
ISOPRO® type IPE 2
Examples of IPE elements balcony
slab
IPQQIPQQ
IPE IPE
740
32
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IPQQIPQQ
IPE IPE
80
IPQQIPQQ
IP/IPTIP/IPT
740
IPE IPE
IP/IPTIP/IPT
IPE IPE
IP/IPTIP/IPT
ISOPRO ® Type IPE
Dimensioning table for concrete ≥ C20/25
for better solutions...
Dimensioning table type IPE for concrete ≥ C20/25 Shear-force rods
Horizontal anchor
Element length [mm]
IPE 1
2x1Ø8
2Ø8
100
IPE 2
2 x 1 Ø 12
2 Ø 12
100
cv - independent
HRd [kN]
ZRd⊥ ⊥ [kN]
±15.4
+43.7
±34.7
+83.7
Dimensional values for absorbable moments MRdy [kNm] dependent on ISOPRO® IP/IPT IP 20 IP 25
IP 30, IP 40 IP 50
IPT 55, IPT 60 IPT 70, IPT 80
IPT 100
30*
35*
IPE 1
IPE 2
IPE 1
IPE 2
IPE 1
IPE 2
IPE 1
IPE 2
-
160
2.21
2.16
3.60
3.51
3.71
5.18
3.67
6.86
160
-
2.33
2.28
3.80
3.72
3.93
5.49
3.89
7.20
-
170
2.46
2.41
4.01
3.93
4.15
5.80
4.11
7.70
170
-
2.59
2.54
4.22
4.14
4.37
6.11
4.33
8.04
-
180
2.71
2.66
4.43
4.35
4.59
6.43
4.54
8.54
180
-
2.84
2.79
4.64
4.56
4.81
6.74
4.76
8.87
-
190
2.97
2.92
4.85
4.77
5.03
7.05
4.98
9.37
190
-
3.09
3.04
5.06
4.98
5.24
7.36
5.20
9.71
-
200
3.22
3.17
5.27
5.18
5.46
7.67
5.64
10.21
200
-
3.35
3.30
5.48
5.39
5.68
7.99
5.42
10.55
-
210
3.47
3.42
5.69
5.60
5.90
8.30
5.86
11.05
210
-
3.60
3.55
5.90
5.81
6.12
8.61
6.07
11.38
-
220
3.73
3.68
6.10
6.02
6.34
8.92
6.29
11.89
220
-
3.85
3.80
6.31
6.23
6.56
9.23
6.51
12.22
-
230
3.98
3.93
6.52
6.44
6.77
9.55
6.73
12.72
230
-
4.11
4.06
6.73
6.65
6.99
9.86
6.95
13.06
-
240
4.23
4.18
6.94
6.86
7.21
10.17
7.17
13.56
240
-
4.36
4.31
7.15
7.07
7.43
10.48
7.39
13.89
-
250
4.49
4.44
7.36
7.28
7.65
10.79
7.60
14.40
250
-
4.61
4.56
7.57
7.48
7.87
11.11
7.82
14.73
IPH / IPE
Element height [mm] dependent on cv [mm]
* Concrete cover of the adjacent IP/IPT elements
Note: For the IPE elements either MRdy or ZRd⊥ but not both simultaneously! Moments can only be absorbed in connection with adjacent ISOPRO® IP/IPT elements.
33
ISOPRO® - insulation at its highest level
ISOPRO ® Examples of shear force elements
IPH
IPQ
IPQQ
IPQS
propped balcony with selective point connection
IPQ
IPQ
IPQQS
IPH
IPQQS
propped balcony with selective point connection
IPH
IPQQ
IPQQ
propped internal corner balcony
propped internal corner balcony
IPQ
IPQQ
34
tie strip in lower position
re-entrant balcony with tie strip www.h-bau.com
IPQQ
tie strip in lower position
IPQZ
IPQS
IPQS
IPQ
IPQS
IPQ
IPH
IPQQ
propped balcony
propped balcony
IPQS
IPH
IPQZ
IPQ
3-sided overlying loggia with tie strip
ISOPRO ® Type IPQ
for better solutions...
General
IPQ / IPQS
ISOPRO® elements for pinned slabs
The product ISOPRO® elements from the IPQ series are thermally insulating, supporting connection elements between supported concrete structural components such as balconies and loggias on props. Depending on the type they transfer positive and negative shear forces. They are available as meter lengths for linear force absorption or as short lengths for point transfer.
Features
Application area
Type-tested in accordance with DIN 1045-1 Reduction of thermal bridges according to DIN 4108-2 and EnEV Avoids condensation and growth of mould Stainless steel construction provides corrosion protection Faster and more economical installation The consistently high quality standard of ISOPRO® is maintained by continual in-house and thirdparty monitoring
Type IPQ - for transferring positive shear forces Type IPQS – short element for point transfer of positive shear forces Type IPQQ – for transfer of positive and negative shear forces Type IPQQS – short element for point transfer of positive and negative shear forces Type IPQZ – short element for zerostress connection of re-entrant balconies and loggias
35
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPQ, IPQS & IPQZ Construction and dimensions
slab
→ 80 foldedLQDon floor side
LQD LQB
Rods Ø 8, 10, 12 & 14
→ straight on floor side
SectionL type IPQ - transverse rod folded back on floor side L 80
Element length L
QD
balcony slab
LQD LD
80L
QB
LD
80
balcony
L80 QB
80 slab
balcony
LD
36
LQD
80
LD
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80
slab
balcony
LD
LQB
LD
80 80
LQD
slab slab
LQB
80
Section type IPQS - transverse rod straight on floor side LQB
LQD slab
LQD
80
QD
balcony balcony
LQD
LQB LQD
80
QB
slab
slab
Section type IPQZ - transverse rod folded back on floor side LQB
slab
Section type IPQ - transverse rod straight on floorL side L Element length L
QB
LQB
Element length L
Element length L
LQB Rods Ø 6 80
80
balcony
Plan view type IPQS - transverse rod straight on floor side
Shear-force rods IPQ & IPQS
balcony
balcony
Element length L
slab
Element length L
balcony
Element length L
balcony
Element length L
Element length L
Plan view type IPQ - transverse rod straight on floor side
Element length L
Element length L
Plan view type IPQ - transverse rod folded back on floor side
LQD
80
balcony
slab
LD
80
LD
ISOPRO ® Type IPQ, IPQS & IPQZ
for better solutions...
Construction and dimensions Assignment of the elements type IPQ & IPQS Shear force rod
Pressure zone
Element length [mm]
Number
IPQ 10
1000
4Ø6
310
150
IPQ 20
1000
5Ø6
310
150
IPQ 30
1000
6Ø6
310
150
IPQ 40
1000
8Ø6
310
150
IPQ 50
1000
10 Ø 6
310
150
IPQ 70
1000
6Ø8
420
490
IPQ 80
1000
8Ø8
420
490
IPQ 90
1000
6 Ø 10
520
615
IPQ 100
1000
5 Ø 12
630
740
IPQ 110
1000
6 Ø 12
630
740
IPQS 10
300
2Ø8
420
495
IPQS 20
400
3Ø8
420
495
IPQS 30
500
4Ø8
420
495
IPQS 40
300
2 Ø 10
530
615
IPQS 50
400
3 Ø 10
530
615
IPQS 60
300
2 Ø 12
630
740
IPQS 70
400
3 Ø 12
630
740
IPQS 80
300
2 Ø 14
750
860
IPQS 90
400
3 Ø 14
750
860
IPQZ 10
300
2Ø8
420
495
IPQZ 20
400
3Ø8
420
495
IPQZ 30
500
4Ø8
420
495
IPQZ 40
300
2 Ø 10
530
615
IPQZ 50
400
3 Ø 10
530
615
IPQZ 60
300
2 Ø 12
630
740
IPQZ 70
400
3 Ø 12
630
740
IPQZ 80
300
2 Ø 14
750
860
IPQZ 90
400
3 Ø 14
750
860
Length of shear-force rod LQB [mm]
Rod floor side
LQD [mm] folded back
straight
Length LD [mm]
4 DL
4 DL
4 DL
Number
4 DL
4 DL 4 DL 4 DL 4 DL 4 DL 5 DL 2 Ø 10
150
3 Ø 10
150
2 DL 3 Ø 10
150
4 Ø 12
165
4 Ø 12
165
5 Ø 12
165
4 Ø 14
165
6 Ø 14
165
IPQ / IPQS
Type
37
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPQ, IPQS & IPQZ Dimensioning table for concrete ≥ C20/25
Dimensional values for elements type IPQ, IPQS & IPQZ Type IPQ
Element height [mm] ≥ 160
IPQ 10
1000
IPQ 20
1000
IPQ 30
1000
IPQ 40
1000
IPQ 50
1000
IPQ 70
1000
IPQ 80
1000
IPQ 90
1000
IPQ 100
1000
IPQ 110
1000
≥ 180
Element length [mm]
Element height [mm]
Type IPQS
≥ 160 ≥ 160 ≥ 160 ≥ 160 ≥ 160 ≥ 160 ≥ 170 ≥ 180
≥ 160
Shear force vRd [kN/m] + 34.8 + 43.5 + 52.2 + 69.5 + 86.9 + 92.7 + 123.6 + 144.9 + 172.0 + 208.9 Shear force VRd [kN]
IPQS 10
300
IPQS 20
400
IPQS 30
500
IPQS 40
300
IPQS 50
400
IPQS 60
300
IPQS 70
400
IPQS 80
300
IPQS 90
400
≥ 190
+ 142.0
Element length [mm]
Element height [mm]
Shear force VRd [kN]
Type IPQZ
38
Element length [mm]
IPQZ 10
300
IPQZ 20
400
IPQZ 30
500
IPQZ 40
300
IPQZ 50
400
IPQZ 60
300
IPQZ 70
400
IPQZ 80
300
IPQZ 90
400
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≥ 160 ≥ 160 ≥ 170 ≥ 170 ≥ 180 ≥ 180 ≥ 190
≥ 160 ≥ 160 ≥ 160 ≥ 170 ≥ 170 ≥ 180 ≥ 180 ≥ 190 ≥ 190
+ 30.9 + 46.4 + 61.8 + 48.3 + 72.4 + 69.5 + 102.2 + 94.7
+ 30.9 + 46.4 + 61.8 + 48.3 + 72.4 + 69.5 + 102.2 + 94.7 + 142.0
ISOPRO ® Type IPQ
for better solutions...
On-site reinforcement and installation instructions d upper reinforcement
Section A - A balcony
slab
ony
Section A - A d
slab d
a
a
a
balcony
slab
slab
c
ony
slab
slab
d
d
ony
d
d
slab
A
balcony
b
d
c a
a
concrete ≥ 20/25
A
A
concrete ≥ 25/30
slab
d
c
Insert the balcony-side suspension reinforcement 햳 (see table) and connect to the ISOPRO® shear-force rods. The ISOPRO® shear-force rods and the support reinforcement are at the same level.
In the case of indirect support, lay the floor-side suspension reinforcement 햳 and distribution rods 햴 Ø 8 Insert the upper slab reinforcement 햵.
Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement, DIN 1045-1, Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement, DIN 10451, Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd,max.
a
On-site suspension reinforcement ISOPRO® type IPQ A
ete ≥ 25/30
Installation instructions
It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements.
slab
a
c distribution rods Ø 8
Lay the distribution rods, one Ø 8 top and bottom pos. 햴.
c
balcony
b
ISOPRO compression support
IPQ / IPQS
balcony
ony
rods Ø 8 c distribution ISOPRO compression supporta lower reinforcement
Install ISOPRO® IPQ and align. The direction of alignment (arrow symbol on top of element) must be followed.
ISOPRO® Type IPQ
b
a lower reinforcement
Lay the lower reinforcement 햲 for the floor and balcony slab.
ISOPRO® Type IPQslab
b
b insert stirrup
ISOPRO transverse force rods
ISOPRO transverse force rods
ony
b insert stirrup b
ab
a
a
d upper reinforcement
Type IPQ
as,erf [cm²/m]
concrete ≥ 20/25
selected
Type IPQ
as,erf [cm²/m]
selected
IPQ 10
0.80
4Ø6
IPQ 70
2.13
6Ø8
IPQ 20
1.00
5Ø6
IPQ 80
2.84
8Ø8
IPQ 30
1.20
6Ø6
IPQ 90
3.33
6 Ø 10
IPQ 40
1.60
8Ø6
IPQ 100
3.95
5 Ø 12
IPQ 50
2.00
4Ø8
IPQ 110
4.80
6 Ø 12
39
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPQS On-site reinforcement and installation instructions d upper reinforcement
Section A - A balcony
slab
ony
on-site suspension reinforcement
Section A - A
on-site suspension reinforcement d
slab d
a
a
b
b
a
a
a
balcony
slab
ISOPRO transverse force rods
balcony
slab
c
ony
slab
slab
d
d
ony
c distribution rods Ø 8
Installation instructions
Insert the balcony-side suspension reinforcement 햳 (see table) and connect to the ISOPRO® shear-force rods. The ISOPRO® shear-force rods and the support reinforcement are at the same level.
d
d
slab
A
balcony
b
d
c a
a
concrete ≥ 20/25
A
A
concrete ≥ 25/30
slab
d
c
In the case of indirect support, lay the floor-side suspension reinforcement 햳 and distribution rods 햴 Ø 8 Insert the upper slab reinforcement 햵. It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements.
slab
b
ISOPRO compression rods
Lay the distribution rods, one Ø 8 top and bottom pos. 햴.
c
balcony
ony
distribution rods Ø 8 c reinforcement ISOPRO compression rods a lower
Install ISOPRO® IPQS and align. The direction of alignment (arrow symbol on top of element) must be followed.
ISOPRO® Type IPQS
b
a lower reinforcement
Lay the lower reinforcement 햲 for the floor and balcony slab.
ISOPRO® Type IPQS slab
b
b insert stirrup
b insert stirrup
a
ISOPRO transverse force rods
ony
d upper reinforcement
Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement, DIN 1045-1, Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement, DIN 10451, Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd,max.
a
a
On-site suspension reinforcement ISOPRO® type IPQS
40
Type IPQS
As,erf [cm²]
IPQS 10
0.71
IPQS 20
concrete ≥ 20/25
Type IPQS
As,erf [cm²]
selected
2Ø8
IPQS 60
1.60
2 Ø 12
1.07
3Ø8
IPQS 70
2.35
3 Ø 12
IPQS 30
1.42
4Ø8
IPQS 80
2.18
2 Ø 14
IPQS 40
1.11
2 Ø 10
IPQS 90
3.26
3 Ø 14
IPQS 50
1.66
3 Ø 10
A
ete ≥ 25/30
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selected
ISOPRO ® Type IPQZ
for better solutions...
On-site reinforcement
Installation instructions For zero-stress mounting of an IPQZ, an opposed IPQS element is used. A tie strip 햲 reinforcement is placed between the two elements, which corresponds in diameter and rod count to the elements IPQS and IPQZ – see table. For connection to the floor in the case of IPQS, the on-site stirrup reinforcement 햳 is required to back anchor the tie strip. The required suspension reinforcement and the on-site slab reinforcement are not shown here.
Type IPQZ
Type IPQS
b
a slab
balcony
b back anchoring of tie strip
IPQS/IPQZ
tie strip
On-site reinforcement ISOPRO® type IPQZ Tie strip 햲
Insert stirrup 햳
to be used with
IPQZ 10
2Ø8
1Ø8
IPQS 10
IPQZ 20
3Ø8
2Ø8
IPQS 20
IPQZ 30
4Ø8
2Ø8
IPQS 30
IPQZ 40
2 Ø 10
1 Ø 10
IPQS 40
IPQZ 50
3 Ø 10
2 Ø 10
IPQS 50
IPQZ 60
2 Ø 12
2 Ø 10
IPQS 60
IPQZ 70
3 Ø 12
3 Ø 10
IPQS 70
IPQZ 80
2 Ø 14
2 Ø 10
IPQS 80
IPQZ 90
3 Ø 14
3 Ø 10
IPQS 90
Type IPQZ
41
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPQQ & IPQQS Construction and dimensions
Shear-force rods IPQQ & IPQQS
Rods Ø 8, 10, 12 & 14
floor side
→ straight on floor side
Section type IPQQ - transverse rod folded back on floor side LQB
L80 QB Balkon
LD
Elementlänge L
LQB
80
LQD
Balkon Decke
LDLD
LQD
80
LQD
80
Decke
Decke
LLD
80
Section type IPQQ - transverse rod straight on floor side LQBL
L80 QB 80
QB
Balkon Balkon
LD LD
LQB
80
LQD
Balkon
L80 LQD QD
Balkon
LD
80
D
LD LD 80 80 LD LD
Elementlänge L
Elementlänge L
LD LD 80 LD LD on → 80folded
LQD LQD
80 80
1000
1000
1000
1000
LQB LQB
Balkon IPQQS - transverse rod straight on Decke Decke Plan viewBalkon type floor side
DeckeDecke
Rods Ø 6
1000
1000 LQD LQD
80 80
Elementlänge L
LQB LQB Balkon Balkon
Balkon
Plan view type IPQQ - transverse rod straight on floor side
1000
1000
Plan view type IPQQ - transverse rod folded back on floor side
Decke Decke
80 80
LDLD
LQB
Decke
LD LD
42
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LD
LQD
80
Balkon
80
80
LD
Section type IPQQS - transverse rod straight on floor side
Decke
LD
LQD
80
LD
Decke
ISOPRO ® Type IPQQ & IPQQS
Construction and dimensions, dimensioning table for concrete ≥ C20/25
for better solutions...
Allocation of the elements type IPQQ & IPQQS
Number
IPQQ 10
1000
IPQQ 30
Type
Compression rod
Length of shear-force rod
Rod floor side
LQB [mm]
LQD [mm]
folded
2x 4 Ø 6
310
150
1000
2x 6 Ø 6
310
150
IPQQ 40
1000
2x 8 Ø 6
310
150
IPQQ 50
1000
2x 10 Ø 6
310
150
IPQQ 70
1000
2x 6 Ø 8
495
495
IPQQ 90
1000
2x 6 Ø 10
615
615
IPQQ 110
1000
2x 6 Ø 12
740
740
IPQQS 10
300
2x 2 Ø 8
495
495
IPQQS 20
400
2x 3 Ø 8
495
495
IPQQS 40
300
2x 2 Ø 10
615
615
IPQQS 50
400
2x 3 Ø 10
615
615
IPQQS 60
300
2x 2 Ø 12
740
740
IPQQS 70
400
2x 3 Ø 12
740
740
IPQQS 80
300
2x 2 Ø 14
860
860
IPQQS 90
400
2x 3 Ø 14
860
860
straight
Number
Length LD [mm]
4 Ø 10
150
4 Ø 10
150
6 Ø 10
150
6 Ø 10
150
6 Ø 10
150
10 Ø 10
150
10 Ø 12
165
2 Ø 10
150
3 Ø 10
150
3 Ø 10
150
4 Ø 12
165
4 Ø 12
165
5 Ø 12
165
4 Ø 14
165
6 Ø 14
165
Dimensional values of the elements type IPQQ & IPQQS Type IPQQ
Element Element length [mm] height [mm]
IPQQ 10
1000
IPQQ 30
1000
IPQQ 40
1000
IPQQ 50
1000
IPQQ 70
1000
IPQQ 90
1000
IPQQ 110
1000
≥ 160 ≥ 160
≥ 160
≥ 160
≥ 160
≥ 170
≥ 180
Shear force vRd [kN/m]
Type IPQQS
± 34.8
IPQQS 10
300
± 52.2
IPQQS 20
400
± 69.5
IPQQS 40
300
± 86.9
IPQQS 50
400
± 92.7
IPQQS 60
300
± 144.9
IPQQS 70
400
± 208.9
IPQQS 80
300
IPQQS 90
400
Element Element length [mm] height [mm] ≥ 160 ≥ 160
≥ 170
≥ 170
≥ 180
≥ 180
≥ 190
≥ 190
Shear force VRd [kN]
IPQQ/IPQQS
Shear force rod
Element length [mm]
± 30.9 ± 46.4 ± 46.4 ± 72.4 ± 69.5 ± 102.2 ± 94.7 ± 142.0
43
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPQQ On-site reinforcement and installation instructions d upper reinforcement
Section A - A balcony
slab
ony
Section A - A
on-site suspension reinforcement
on-site suspension reinforcement
slab
d
d
a
a
b insert stirrup b
b
a
a
a
balcony
slab
ISOPRO transverse force rods
balcony
c
slab
b
slab
balcony
slab
d
d
ony
d
A
a
d
b
a
A
concrete ≥ 25/30
c
slab
A c
a
ony
c distribution rods Ø 8
Installation instructions
Insert the balcony-side suspension reinforcement 햳 (see table) and connect to the ISOPRO® shear-force rods. The ISOPRO® shear-force rods and the support reinforcement are at the same level.
b
In the case of indirect support, lay the floor-side suspension reinforcement 햳 and distribution rods 햴 Ø 8 Insert the upper slab reinforcement 햵. It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements.
slab
d
ISOPRO compression rods
Lay the distribution rods, one Ø 8 top and bottom pos. 햴.
b
balcony
distribution rods Ø 8 c reinforcement ISOPRO compression rods a lower
Install ISOPRO® IPQQ and align. The direction of alignment (arrow symbol on top of element) must be followed.
ISOPRO® Type IPQQ
c
a lower reinforcement
Lay the lower reinforcement 햲 for the floor and balcony slab.
slab ISOPRO® Type IPQQ
ony
b insert stirrup
a
ISOPRO transverse force rods
ony
d upper reinforcement
slab
concrete ≥ 20/25
d
Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement, DIN 1045-1, Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement, DIN 10451, Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd,max.
a
On-site suspension reinforcement ISOPRO® type IPQQ A
ete ≥ 25/30
Type IPQQ
44
as,erf [cm²/m]
concrete ≥ 20/25
selected
Type IPQQ
as,erf [cm²/m]
selected
IPQQ 10
0.80
4Ø6
IPQQ 70
2.13
6Ø8
IPQQ 30
1.20
6Ø6
IPQS 90
3.33
6 Ø 10
IPQQ 40
1.60
8Ø6
IPQQ 110
4.80
6 Ø 12
IPQQ 50
2.00
4Ø8
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ISOPRO ® Type IPQQS On-site reinforcement and installation instructions balcony
slab
a
a
b
b
a
a
balcony
slab
ISOPRO transverse force rods
balcony
slab
b slab
slab
d
d
ony
d
A c
a
slab
d
b
a concrete ≥ 20/25
A
A c
Installation instructions
Insert the balcony-side suspension reinforcement 햳 (see table) and connect to the ISOPRO® shear-force rods. The ISOPRO® shear-force rods and the support reinforcement are at the same level.
slab
d
b
In the case of indirect support, lay the floor-side suspension reinforcement 햳 and distribution rods 햴 Ø 8 Insert the upper slab reinforcement 햵. It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements.
slab
concrete ≥ 25/30
c distribution rods Ø 8
Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement, DIN 1045-1, Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement, DIN 10451, Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd,max.
IPQQ/IPQQS
balcony
d
ISOPRO compression rods
Lay the distribution rods, one Ø 8 top and bottom pos. 햴.
b
balcony
distribution rods Ø 8 c reinforcement ISOPRO compression rods a lower
Install ISOPRO® IPQQS and align. The direction of alignment (arrow symbol on top of element) must be followed.
ISOPRO® Type IPQQS
c
a lower reinforcement
Lay the lower reinforcement 햲 for the floor and balcony slab.
ISOPRO® Type IPQQS slab
c
b insert stirrup
b insert stirrup
a
ISOPRO transverse force rods
ony
d upper reinforcement
on-site suspension reinforcement d
d
ony
a
On-site suspension reinforcement ISOPRO® type IPQQS Type IPQQS
As,erf [cm²]
IPQQS 10
0.71
IPQQS 20
concrete ≥ 20/25
Type IPQQS
As,erf [cm²]
selected
2Ø8
IPQQS 60
1.60
2 Ø 12
1.07
3Ø8
IPQQS 70
2.35
3 Ø 12
IPQQS 40
1.11
2 Ø 10
IPQQS 80
2.18
2 Ø 14
IPQQS 50
1.67
3 Ø 10
IPQQS 90
3.26
3 Ø 14
A
ete ≥ 25/30
on-site suspension reinforcement
Section A - A
slab
a
a
d upper reinforcement
Section A - A
ony
ony
for better solutions...
selected
45
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPQ - IPQQS balcony
Moment from eccentric connection
slab
VEd VEd
Moment from eccentric connection
∆ MEd
VEd
VEd
When dimensioning the floor-side connection reinforcement of the ISOPRO®Vshear-force elementsV type IPQ – IPQQS, Ed Ed a moment due to the eccentric connection must be taken into account in addition. In the case of the same sign, the moment is to be superimposed on the moments from the scheduled loading. ∆ MEd = VEd x Zv balcony
slab
balcony
slab
VEd ∆ MEd
VEd
VEd
VEd
VEd
∆ mEd [kNm/m]
balcony
Type IPQ
slab Type IPQS
4.32
VEd
Zv
VEd
VEd
ISOPRO® elements with compression support Zv = 124 mm
VEd VEd VEd
ISOPRO® elements with compression rods Zv = 115 mm ∆ MEd [kNm]
Type IPQZ
∆ MEd [kNm]
IPQS 10 VEd VEd 20 IPQS
3.55
IPQZ 10
3.55
5.33
IPQZ 20
5.33
7.66
IPQZ 30
7.66
8.62
IPQS 30 VEd IPQS 40
5.34
IPQZ 40
5.34
IPQ 50
10.78
IPQS 50
8.33
IPQZ 50
8.33
IPQ 70
11.49
IPQS 60
7.99
IPQZ 60
7.99
IPQ 80
15.33
IPQS 70
11.75
IPQZ 70
11.75
IPQ 90
17.93
IPQS 80
10.89
IPQZ 80
10.89
IPQ 100
21.56
IPQS 90
16.33
IPQZ 90
16.33
IPQ 110
25.89
IPQ 10 IPQ 20 V IPQEd30
VEd
IPQ 40
VEd
Type IPQQ
46
VEd
∆ MEd
Zv
5.39 6.47
∆ mEd [kNm/m]
∆ MEd
Type IPQQS
∆ MEd [kNm]
IPQQ 10
4.00
IPQQS 10
3.55
IPQQ 30
6.00
IPQQS 20
5.33
IPQQ 40
7.99
IPQQS 40
5.33
IPQQ 50
9.99
IPQQS 50
8.33
IPQQ 70
10.66
IPQQS 60
7.99
IPQQ 90
16.66
IPQQS 70
11.75
IPQQ 110
24.02
IPQQS 80
10.89
IPQQS 90
16.33
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ISOPRO ® Type IPTD
for better solutions...
General
ISOPRO® elements for re-entrant slabs
ISOPRO® elements from the IPTD series are thermally insulating, supporting connection elements for floor area re-entrant constructional elements. They transfer positive and negative bending moments and shear forces.
Features
Applications area
Reduction of thermal bridges according to DIN 4108-2 and EnEV Avoids condensation and growth of mould Stainless steel construction provides corrosion protection Faster and more economical installation The consistently high quality standard of ISOPRO® is maintained by continual in-house and third-party monitoring
IPTD
IPTD
Re-entrant balcony
IPTD
The product
47
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPTD Construction and dimensions
Plan view
Section
LZB
LZD
80
slab side
160 - 250
balcony side
LQ
LQ
LDB
LDD
80
Belegung der Elemente Type
Element length [mm]
Tensioning rods
Shear-force rods
Compression rods
1000 1000 1000 1000 1000 1000
8 Ø 10 8 Ø 10 + 2 Ø 12 10 Ø 12 12 Ø 12 10 Ø 14 12 Ø 14 + 2 Ø 14
2x4Ø8 2x4Ø8 2x4Ø8 2x4Ø8 2x4Ø8 2x4Ø8
8 Ø 10 8 Ø 10 + 2 Ø 12 10 Ø 12 12 Ø 12 10 Ø 14 12 Ø 14 + 2 Ø 14
IPTD 20 IPTD 30 IPTD 50 IPTD 60 IPTD 70 IPTD 80
Abmessungen Typ IPTD [Länge in mm] Tensioning rods Type LZB LZD IPTD 20 IPTD 30 IPTD 50 IPTD 60 IPTD 70 IPTD 80
48
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590 590 590 590 710 710
690 690 690 690 830 830
Compression rods LDB
LDD
Shear-force rods LQ
590 590 590 590 710 710
690 690 690 690 830 830
495 495 495 495 495 495
Supplemented shear force LQ8
LQ10
495 / 615 495 / 615 495 / 615 495 / 615 495 / 615 495 / 615
495 / 615 495 / 615 495 / 615 495 / 615 495 / 615 495 / 615
ISOPRO ® Type IPTD On-site reinforcement and installation instructions slab
slab
Section A - Aintegral suspension reinforcement integral suspension reinforcement
d
d
a
a
b
a
a
a
balcony
b suspension reinforcement
b suspension reinforcement
a
a lower reinforcement
ISOPRO transverse force rods
distribution rods Ø 8 creinforcement a lower ISOPRO compression support
ISOPRO compression support
c distribution rods Ø 8
Installation instructions
slab
Lay the lower reinforcement 햲 for the floor and balcony slab.
ISOPRO® Type IPTD
balcony
Install ISOPRO® IPTD and align. The direction of alignment (arrow symbol on top of element) must be followed.
slab
c
ony
Insert the balcony-side suspension reinforcement 햳 (see table) and connect to the ISOPRO® shear-force rods. The ISOPRO® shear-force rods and the support reinforcement are at the same level.
b slab
b
balcony
ISOPRO tension rods
slab
ISOPRO® Type IPTD
c
ISOPRO tension rodsd upper reinforcement
b
ISOPRO transverse force rods
ony
d
d
Lay the distribution rods, one Ø 8 top and bottom pos. 햴.
slab
In the case of indirect support, lay the floor-side suspension reinforcement 햳 and distribution rods 햴 Ø 8 slab
d
A
balcony
d
d c
a
A
concrete ≥ 25/30
concrete ≥ 20/25
b a
a
On-site suspension reinforcement type IPTD concrete ≥ 20/25
Note: For proof of the shear force load bearing capacity of the slabs without web reinforcement, DIN 1045-1, Section 10.3.3 applies. For proof of the shear force load bearing capacity of the slabs with web reinforcement, DIN 10451, Section 10.3.4 applies. The maximum shear force transferable across the joint is limited to 0.3 · VRd,max.
A
ete ≥ 25/30
slab
d
d
It is necessary when concreting to fill and pack uniformly on both sides in order to prevent movement of the ISOPRO® elements.
slab
b
a
c
Insert the upper slab reinforcement 햵.
IPTD
d
A
ony
d upper reinforcement
Section A - A balcony
ony
ony
for better solutions...
Suspension reinforcement as,erf [cm²/m] Type
IPTD 20 Q... 0.98 1.72 2.72
Standard Q8 Q10
IPTD 30 Q... 0.98 1.72 2.72
IPTD 50 Q... 0.98 1.72 2.72
IPTD 60 Q... 0.98 1.72 2.72
IPTD 70 Q... 0.98 1.72 2.72
IPTD 80 Q... 0.98 1.72 2.72
Insert stirrup selected Type Standard Q8 Q10
IPTD 20 Q... 4Ø6 4Ø8 4 Ø 10
IPTD 30 Q... 4Ø6 4Ø8 4 Ø 10
IPTD 50 Q... 4Ø6 4Ø8 4 Ø 10
IPTD 60 Q... 4Ø6 4Ø8 4 Ø 10
IPTD 70 Q... 4Ø6 4Ø8 4 Ø 10
IPTD 80 Q... 4Ø6 4Ø8 4 Ø 10
49
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPTD
Dimensioning table for concrete ≥ C20/25
Element height [mm] dependent on cv [mm]
Dimensional values of the absorbable moments mRd [kNm/m]
30
35
IPTD 20
IPTD 20 Q8
IPTD 20 Q10
IPTD 30
IPTD 30 Q8
IPTD 30 Q10
IPTD 50
IPTD 50 Q8
-
160
± 12.4
–
–
± 17.7
–
–
± 24.1
–
160
-
± 13.1
–
–
± 18.7
–
–
± 25.6
–
-
170
± 13.9
± 12.3
–
± 19.8
± 18.3
–
± 27.0
± 25.5
170
-
± 14.6
± 13.0
–
± 20.8
± 19.2
–
± 28.5
± 26.9
-
180
± 15.3
± 13.6
± 11.4
± 21.9
± 20.2
± 17.9
± 29.9
± 28.3
180
-
± 16.0
± 14.3
± 11.9
± 22.9
± 21.1
± 18.8
± 31.4
± 29.7
-
190
± 16.8
± 14.9
± 12.4
± 24.0
± 22.1
± 19.6
± 32.8
± 31.0
190
-
± 17.5
± 15.6
± 13.0
± 25.0
± 23.1
± 20.5
± 34.3
± 32.4
-
200
± 18.2
± 16.2
± 13.5
± 26.0
± 24.0
± 21.3
± 35.8
± 33.8
200
-
± 19.0
± 16.9
± 14.1
± 27.1
± 25.0
± 22.2
± 37.2
± 35.2
-
210
± 19.7
± 17.5
± 14.6
± 28.1
± 26.0
± 23.0
± 38.7
± 36.5
210
-
± 20.3
± 18.0
± 15.0
± 28.9
± 26.7
± 23.7
± 40.1
± 37.9
-
220
± 21.1
± 18.8
± 15.7
± 30.2
± 27.9
± 24.7
± 41.6
± 39.3
220
-
± 21.9
± 19.5
± 16.2
± 31.2
± 28.8
± 25.6
± 43.0
± 40.6
-
230
± 22.6
± 20.1
± 16.8
± 32.3
± 29.8
± 26.4
± 44.5
± 42.0
230
-
± 23.3
± 20.8
± 17.3
± 33.3
± 30.8
± 27.3
± 45.9
± 43.4
-
240
± 24.1
± 21.4
± 17.8
± 34.4
± 31.7
± 28.1
± 47.4
± 44.8
240
-
± 24.8
± 22.1
± 18.4
± 35.4
± 32.7
± 29.0
± 48.8
± 46.1
-
250
± 25.5
± 22.7
± 18.9
± 36.4
± 33.6
± 29.8
± 50.3
± 47.5
250
-
± 26.3
± 23.4
± 19.5
± 37.5
± 34.6
± 30.7
± 51.7
± 43.4
Dimensional values of the absorbable shear forces vRd [kN/m] h = 160 - 250
50
www.h-bau.com
± 42.8
± 74.8
± 118.2
± 42.8
± 74.8
± 118.2
± 42.8
± 74.8
ISOPRO ® Type IPTD
Dimensioning table for concrete ≥ C20/25
for better solutions...
IPTD 50 Q10
IPTD 60
IPTD 60 Q8
IPTD 60 Q10
IPTD 70
IPTD 70 Q8
IPTD 70 Q10
IPTD 80
IPTD 80 Q8
IPTD 80 Q10
–
± 29.3
–
–
± 33.6
–
–
± 47.4
–
–
–
± 31.1
–
–
± 35.7
–
–
± 50.3
–
–
–
± 32.8
± 31.3
–
± 37.7
± 36.3
–
± 53.2
± 51.9
–
–
± 34.6
± 33.0
–
± 39.8
± 38.3
–
± 56.1
± 54.8
–
± 26.1
± 36.4
± 34.7
± 32.5
± 41.9
± 40.3
± 38.1
± 59.1
± 57.6
± 55.7
± 27.3
± 38.1
± 36.4
± 34.1
± 44.0
± 42.3
± 40.0
± 62.0
± 60.5
± 58.4
± 28.6
± 39.9
± 38.1
± 35.6
± 46.0
± 44.3
± 41.8
± 64.9
± 63.4
± 61.2
± 29.8
± 41.7
± 39.8
± 37.2
± 48.1
± 46.2
± 43.7
± 67.8
± 66.2
± 64.0
± 31.1
± 43.4
± 41.5
± 38.8
± 50.2
± 48.2
± 45.6
± 70.8
± 69.1
± 66.7
± 32.4
± 45.2
± 43.1
± 40.4
± 52.2
± 50.2
± 47.5
± 73.7
± 71.9
± 69.5
± 33.6
± 47.0
± 44.8
± 41.9
± 54.3
± 52.2
± 49.4
± 76.6
± 74.8
± 72.2
± 34.9
± 48.7
± 46.5
± 43.5
± 56.4
± 54.2
± 51.3
± 79.5
± 77.6
± 75.0
± 36.2
± 50.5
± 48.2
± 45.1
± 58.5
± 56.2
± 53.1
± 82.5
± 80.5
± 77.7
± 37.4
± 52.3
± 49.9
± 46.7
± 60.5
± 58.2
± 55.0
± 85.4
± 83.3
± 80.5
± 38.7
± 54.0
± 51.6
± 48.2
± 62.6
± 60.2
± 56.9
± 88.3
± 86.2
± 83.3
± 40.0
± 55.8
± 53.3
± 49.8
± 64.7
± 62.2
± 58.8
± 91.2
± 89.0
± 86.0
± 41.2
± 57.5
± 54.9
± 51.4
± 66.8
± 64.2
± 60.7
± 94.1
± 91.9
± 88.8
± 42.5
± 59.3
± 56.6
± 53.0
± 68.8
± 66.2
± 62.6
± 97.1
± 94.7
± 91.5
± 43.8
± 61.1
± 58.3
± 54.6
± 70.9
± 68.2
± 64.5
± 100.0
± 97.6
± 94.3
± 45.0
± 62.8
± 60.0
± 56.1
± 73.0
± 70.2
± 66.3
± 102.9
± 100.4
± 97.0
Dimensional values of the absorbable shear forces vRd [kN/m] ± 118.2
± 42.8
± 74.8
± 118.2
± 42.8
± 74.8
± 118.2
± 42.8
± 74.8
IPTD
Dimensional values of the absorbable moments mRd [kNm/m]
± 118.2
51
ISOPRO® - insulation at its highest level
Notes
52
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ISOPRO ® Type IPA, IPO, IPF
for better solutions...
General
The ISOPRO® elements from the IPA, IPO & IPF series are thermally insulating and supporting connection elements for attached roof parapets, reinforced steel consoles and projecting parapets on storey floors. They are inserted selectively.
Features
Application area
Reduction of thermal bridges according to DIN 4108-2 and EnEV Avoids condensation and growth of mould Stainless steel construction provides corrosion protection Faster and more economical installation The consistently high quality standard of ISOPRO® is maintained by continual in-house and third-party monitoring.
Roof parapet on storey floor
Console on storey floor
Parapet on storey floor
IPA, IPO, IPF
The product
53
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPA Construction and calculation values ≥ 160 ISOPRO® type IPA – for≥ 160 attached roof parapets on storey floors Dimensions:
≥ 160
Tension rods: Compression rods: Transverse force rods:
60
130
≥ 160
60
130
60
Reinforcement:
≥ 160
380
380
380
Length of element: 350 mm Roof parapet thickness: 160 – 240 mm Height of element: ≥ 160 mm Thickness of insulation element: 60 mm
3 Ø8 3 Ø8 2x2Ø6
130
≥ 160
Dimensional values for NRd = 0 MRd: VRd:
2.9 kNm / element ±12.7 kN / element
Section MEd
[kN m
MEd
Bemessungsachse dimensioning axis Bemessungsachse
M
Rd
NEd
[kN m
VEd
]
M
Rd
NEdNEd
Rd
[kN m]
Ed
M
VEd V
]
MEd
NRd [kN]
Bemessungsachse
NRd [kN]
Mathematical model – Static system 59
60
60
59
56
NRd [kN]
34
160
34
56
350
Plan view
54
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Interaction diagram
ISOPRO ® Type IPA ISOPRO® Type IPA
for better solutions...
Insert stirrup 3 Ø 8 / 150 mm
On-site reinforcement and installation instructions included in supply
slab
ISOPRO® Type IPA
b edging in accordance with DIN Insert stirrup 3 Ø 8 / 150 mm included in supply
b
a lower reinforcement
e roof parapet reinforcement
c upper reinforcement
f constructional insert stirrup
d distribution rods Ø 8 e roof parapet reinforcement
slab
a slab
d distribution rods Ø 8 c upper reinforcement
concrete ≥ 20/25
Installation instructions edging in accordance Lay the lower reinforcement 햲bincluding edg-with DIN ing 햳.
slab
a lower reinforcement Spacing in acInstall ISOPRO® elements IPA. cordance with statics requirements. concrete ≥ 25/30
e
d
concrete ≥ 20/25
f slab
d be
slab
Install the insert stirrups 3 Ø 8 / 150 mm supplied and connect with the existing reinforcement.
c
slab
c
a
slab
f
Concrete the floor slab. Ensure that it cannot move.
concrete ≥ 25/30
e
concrete ≥ 20/25
Fit the on-site insulation between the ISOPRO® elements.
f
Lay the roof parapet reinforcement 햶 and edging 6 and tie in with the ISOPRO® elements.
d b
c
a
concrete ≥ 20/25
slab
slab
Spacing of the elements
Expansion joint spacing Type IPA
Insulation on-site 350
≥ 160
Type IPA
≥ 80
Lay the upper floor reinforcement 햴 and distribution rods Ø 8 햵 and connect with the reinforcement of the ISOPRO® element.
Expansion joint spacing e ≤ 7.80 m above corner e/2 ≤ 3.50 m
IPA, IPO, IPF
slab
e roof parapet reinforcement
slab
c
e = spacing of the elements^
The roof parapet must be proven as a continuous support e = spacing of the elements in accordance with the statics requirements
55
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPF Construction and calculation values ≥ 130
ISOPRO® type IPF – for projecting parapets on storey floors Dimensions:
≥ 130
Length of element: 350 mm Height of element: ≥ 160 mm Thickness of insulation element: 60 mm
60
340
≥ 130
340
60
340 420
100
≥ 160
100
≥ 160
420
420
Reinforcement: ≥ 160
60
Tension rods: Compression rods: Transverse force rods:
Dimensional values for NRd = 0 MRd: VRd:
100
3 Ø6 3 Ø6 2 Ø6
± 1.5 kNm / element + 12.7 kN / element
Section MEd MEd
]
[k N
m
]
[k N m
M
Bemessungsachse
Bemessungsachse
VRd
MRd
VRd
MRd
M
[k N
m
]
VEd
VRd = 12,7 kN
Bemessungsachse
Mathematical model – Static system 59
V60Rd
60
M59Rd
NRd [kN]
Interaction diagram
56
33
160
33
56
NRd [kN]
Rd
Ed
350
Plan view
56
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VRd = 12,7
Rd
MEd
VEd
Rd
VEd
M
NEd N Ed
VRd = 12,7 kN
NRd [kN]
ISOPRO ® Type IPF ISOPRO® Type IPF
for better solutions...
On-site reinforcement and installation instructions slab
e parapet reinforcement
ab
c upper reinforcement ISOPRO® Type IPF
b edging in accordance with DIN
b
a
a lower reinforcement
slab
c
slab
concrete ≥ 20/25
ab
Installation instructions
slab
c upper reinforcement
Lay the lower reinforcement 햲 and edging 햳.
Install ISOPRO® elements IPF. Spacing in accorb edging in accordance with DIN dance with statics requirements. a lower reinforcement
d
concrete ≥ 25/30
c
concrete ≥ 20/25
slab
slab
concrete ≥ 20/25
b
a
c
Fit the on-site insulation between the ISOPRO® elements. Concrete the floor slab. Ensure that it cannot move.
slab
ab
Lay the upper floor reinforcement 햴 and connect with the reinforcement of the ISOPRO® element.
d
d
Lay the roof parapet reinforcement 햵 and connect with the ISOPRO® elements.
concrete ≥ 25/30
concrete ≥ 20/25
b
slab
a
c
slab
Expansion joint spacing
60 ≥ 130
Type IPF
Type IPF Parapet Insulation on-site
≥ 80
350 e = spacing of the elements
The parapet must be proven as a continuous support. e = spacing of the elements in accordance with the statics requirements.
Expansion joint spacing e ≤ 7.80 m above corner e/2 ≤ 3.50 m
IPA, IPO, IPF
Spacing of the elements
57
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPO Construction and dimensional values ISOPRO® type IPO – for projecting reinforced concrete consoles on storey floors ≥ 150
Dimensions: 60
Length of element: 350 mm Height of element: ab 180 mm Thickness of insulation element: 60 mm
Reinforcement: Tension rods: Compression rods: Transverse force rods:
sliding film
≥ 180
reinforced concrete console
3 Ø 6 mm 3 Ø 8 mm 2 Ø 10 mm
Dimensional values for HEd = 0
soft fibre slab
≥ 150
PRd: max. HRd:
60
17.1 kN/element 18.4 kN/element
sliding film
Section ≥ 180
reinforced concrete console
PRd = 17.0
+PRd
+HEd
725 535
60
350
130
lK
Mathematical model – Static system 725 60
350
130
Plan view
58
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535
25
15 10
concrete ≥ C20/25
5
concrete ≥ C25/30
0 0
2
4
6
8
10 12 14 16
horizontal force HEd [kN]
Interaction diagram
20 22 HEd = 23.1
PRd = 21.3
HEd = 18.4
2/3 lK
superimposed load PRd [kN]
soft fibre slab
OPRO® Type IPF
ISOPRO ® Type IPO
for better solutions...
On-site reinforcement and installation instructions
b
a
c upper reinforcement
slab
slab
b edging in accordance with DIN a lower reinforcement
d closed stirrup 3 Ø 6 / element
ISOPRO® Type IPF
e steel rod according to statics
slab
c upper reinforcement
b edging in accordance with
slab
Installation instructions
e
c
d slab
a lower reinforcement
Lay the lower floor reinforcement 햲 and edging 햳.
slab
Install ISOPRO® elements IPO. Spacing in accordance with statics requirements. Lay the upper floor reinforcement 햴 and connect with the reinforcement of the ISOPRO® element. concrete ≥ 20/25
c
concrete ≥ 25/30
concrete ≥ 20/25
a
e concrete ≥ 20/25
slab
concrete ≥ 25/30
slab
d
c
b a slab
Lay the console reinforcement 햵 and 햶 and tie in with the ISOPRO® elements. The floor edge beam must be dimensioned as a continuous support. As far as possible concrete the console and the floor at the same time. Ensure that they cannot move.
Spacing of the elements
Expansion joint spacing
Type IPO
Type IPO Reinforced concrete balcony Insulation on-site
≥ 80
350 e = spacing of the elements
The parapet must be proven as a continuous support. e = spacing of the elements in accordance with the statics requirements
Expansion joint spacing e ≤ 7.8 m above corner e/2 ≤ 3.5 m
IPA, IPO, IPF
b
Fit the on-site insulation between the ISOPRO® elements.
59
ISOPRO® - insulation at its highest level
Notes
60
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ISOPRO ® Type IPW & IPS
for better solutions...
General
ISOPRO® elements for vertical slabs and consoles
The ISOPRO® elements of the series IPW and IPS are thermally insulating, supporting connection elements for vertical wall panels or consoles. Depending on the type they transfer positive and negative shear forces, as well as bending moments and shear forces in the horizontal and vertical direction.
Features
Application area
Reduction of thermal bridges according to DIN 4108-2 and EnEV Avoids condensation and growth of mould Stainless steel construction provides corrosion protection Faster and more economical installation The consistently high quality standard of ISOPRO® is maintained by continual in-house and third-party monitoring
The ISOPRO® type IPS elements are suitable for connection of projecting wall consoles or cantilever beams. The ISOPRO® type IPW elements are suitable for connection of storey level wall panels.
IPW, IPS
The product
61
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPS Construction and dimensional values Balcony slab
Floor slab
Section
Balcony slab
Floor slab
Console
Console
Wall
QL
614 705 833 887
495 615 740 740
IPS 1 IPS 2 IPS 3 IPS 4
Tensioning rods
Compression rods DL
100
288
ZL
100
Tensioning rods
Shear-force rods
360 431 502 502
Compression rods 56
Shear–force rods
56
Tensioning rods
288
Type
56
Dimensions type IPS [Length in mm]
Shear-force rods Compression rods
56
Other constructions and dimensions are available on request. In order to determine the anchoring lengths, bonding range I is taken as the basis. However, if required, the reinforcement rods can also be designed for bonding range II. Configuration of the elements Type Element width [mm] Tensioning rods Shear-force rods Compression rods
IPS 1
IPS 2
IPS 3
IPS 4
220 2 Ø 12 2Ø8 3 Ø 12
220 2 Ø 14 2 Ø 10 3 Ø 14
220 2 Ø 16 2 Ø 12 3 Ø 16
220 4 Ø 16 2 Ø 12 6 Ø 16
Dimensioning table for concrete ≥ C20/25 Element height [mm] 300 350 400 600
62
IPS 1
IPS 2
IPS 3
IPS 4
MRd [kNm]
VRd [kN]
MRd [kNm]
VRd [kN]
MRd [kNm]
VRd [kN]
MRd [kNm]
VRd [kN]
13.6 17.2 20.8 35.3
21.3 21.3 21.3 21.3
18.3 23.2 28.1 47.6
33.3 33.3 33.3 33.3
24.0 30.4 36.8 62.3
46.4 46.4 46.4 46.4
38.5 52.6 66.8 123.4
64.7 64.7 64.7 64.7
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ISOPRO ® Type IPS
for better solutions...
On-site reinforcement and installation instructions
concrete
closed stirrup
25/30
suspension reinforcement
concrete
20/25
Tensioning rod
Shear-force rod
Compression rod edging
wall panel reinforcement according to statics
Installation instructions closed stirrupLay
the wall panel 햵 reinforcement (according to statics requirements). suspension reinforcement concrete 20/25
Install ISOPRO® element type IPS and connect with the wall reinforcement 햵. Transverse reinforcement in the overlap range according to DIN 1045-1. Install and connect beam reinforcement 햲 and 햳 in accordance with the statics data. Position 햳 edging according to DIN 1045-1. Position 햲 constructed as closed stirrup as shear security. edging
Tensioning rods
Shear-force rods Compression rods
When concreting ensure that both sides are uniformly filled and consolidated. Formwork camber of the beam in accordance with statics data.
Element configuration
Expansion joint spacing wall panel reinforcement according to statics b
Type
on-site insulation
Type IPS
80
Type IPS
wall panel
wall panel
floor slab
balcony slab
Joint spacing [m] e
IPS 1
11.3
IPS 2
10.1
IPS 3
9.2
IPS 4
8.0
For construction above a corner the maximum leg length is e/2
IPW, IPS
b
63
ISOPRO® - insulation at its highest level
ISOPRO ® Type IPW Construction and dimensional values Section floor slab
balcony slab ZL
Dimensions Type IPW length in mm
ZL
80
250
upper section
Type
Tensioning rods
Shear-force rods
Compression rods
ZL
QL
DL
600 790 980 1170
423 563 653 783
270 335 410 470
322
upper section b/h/t in mm 150-250 / 250 / 80
IPW 1 IPW 2 IPW 3 IPW 4
middle section
Horizontal shear-force rods
h = 1,50 - 3,50 m
QL
Element width: b = 150 – 250 mm Element height: h = 1.50 – 3.50 m Insulation material thickness: t = 80 mm
QL
lower section b/h/t in mm 150-250 / 1250 / 80
MRdz = 0
1250
lower section
Moments caused by wind loading are absorbed by the stiffening effect of the balcony slabs.
Horizontal shear-force rods
322
inside wall
outside wall
322
DL
80
In order to determine the overlap lengths, the bonding range II is taken as the basis. If desired the anchoring lengths can also be dimensioned for the bonding range I. Deviations in constructions and dimensions from the standard elements are available on request.
DL
floor slab
balcony slab
Configuration of the elements Type
IPW 1
IPW 2
≥1.50 2 Ø 12 6Ø6 2x2Ø6 4 Ø 12
Element height [m] Tensioning rods Shear-force rods Qz Shear-force rods Qy Compression rods
IPW 3
≥1.50 2 Ø 12 6 Ø 10 2x2Ø6 4 Ø 12
IPW 4
≥1.50 4 Ø 12 8Ø8 2x2Ø6 6 Ø 12
≥1.50 4 Ø 12 8 Ø 10 2x2Ø6 6 Ø 14
Dimensioning table for concrete ≥ C20/25 MRdy [kNm] Type IPW 1 IPW 2 IPW 3 IPW 4
64
height ≥ 1.50 m
height ≥ 1.75 m
height ≥ 2.00 m
height ≥ 2.25 m
height ≥ 2.50 m
height ≥ 2.75 m
height 3.00 m
62.3 79.8 115.2 153.8
73.7 94.5 137.1 183.0
85.2 109.1 159.1 212.3
96.6 123.7 181.0 241.6
108.0 138.4 202.9 270.9
119.4 153.0 224.9 300.2
130.9 167.6 246.8 329.4
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VRdz [kN]
VRdy [kN]
36.0 63.5 99.5 143.9
± 10.9 ± 10.9 ± 10.9 ± 10.9
ISOPRO ® Type IPW
for better solutions...
On-site reinforcement and installation instructions
concrete ≥ 25/30
e Connection reinforcement
Installation instructions
floor slab
concrete ≥ 20/25
Lay the inner wall reinforcement 햳 according to the structural engineering specifications.
f Connection reinforcement according to statics
according to statics
d steel rod min 2 Ø 8
c
Attach the structural edging 햴 (insert stirrup) on the inside.
ed
outside wall
co n crete
Insert stirrup as structural edging
m es h
balcony slab
Starting at the bottom insert the individual ISOPRO® elements type IPW and connect with the wall reinforcement 햳.
rein forc
d
b
Insert and bind the internal vertical distribution rods 햵 and connection reinforcement 햷. Lay the external wall reinforcement 햲, structural edging 햴, vertical distribution rods 햵 and connection reinforcement 햶 in accordance with the statics requirements and connect to the ISOPRO® elements.
a
rein
forc ed
con
crete
mes h
inside wall
steel rod min 2 Ø 8
Insert stirrup as
c structural edging
Take particular care when concreting that the elements are reliably in place. We recommend that both wall panels are uniformly filled and consolidated. balcony slab
floor slab
d steel rod min 2 Ø 8
a reinforced concrete meshes
insert stirrup
c
c insert stirrup
reinforced concrete meshes b
d steel rod min 2 Ø 8
Mathematical model – static system
Element configuration b
VRdz
b
VRdy
on-site insulation
Type IPW
80
Type IPW
wall panel
floor slab wall panel
MRdy MRdz
x
y
balcony slab
IPW, IPS
z
65
ISOPRO® - insulation at its highest level
ISOPRO ® Tender
ISOPRO® thermal insulation element from H-BAU Technik GmbH Statically effective and heat-insulating connection element between structural concrete components that reduce thermal bridges in accordance with DIN 4108-2 and EnEV. .......... m
ISOPRO® Type IP .....
cv = ...... mm
h = ...... mm
.......... m
ISOPRO® Type IPT .....
cv = ...... mm
h = ...... mm
.......... m
ISOPRO® Type IPQ .....
cv = ...... mm
h = ...... mm
.......... pce. ISOPRO® Type IPQS .....
cv = ...... mm
h = ...... mm
ISOPRO® Type IPQQ .....
cv = ...... mm
h = ...... mm
.......... pce. ISOPRO® Type IPQQS .....
cv = ...... mm
h = ...... mm
.......... pce. ISOPRO® Type .....
cv = ...... mm
h = ...... mm
.......... m
Special fabrication in accordance with the following specification: .............................................................................................................................. .......................................................................................................................... ISOPRO® elements for thermal insulation of concrete for storey floor item ..... attic floor item ..... ........................................................ and balcony slabs item ...... loggia slab item ...... cantilever slab item ..... ........................................................ ISOPRO® elements with fire protection construction F90 The elements are bound together in the reinforcement of item …. and item …. ISOPRO® elements and install in accordance with the specifications of the manufacturer H-Bau Technik GmbH.
66
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Notes
for better solutions...
ISOPRO® - insulation at its highest level
Concreting with system...
Balcony insulation elements Transport anchors Shuttering tubes Shear dowels Reinforcement connectors Reinforcement connectors Masonry fixings Sealing technology Rustproof stainless steel Shuttering elements Shuttering elements Shuttering elements Shuttering elements Sound insulation elements Spacers
H-BAU Technik GmbH Am Güterbahnhof 20 D-79771 Klettgau-Erzingen Tel. + 49 (0) 7742 92 15-20 Fax + 49 (0) 7742 92 15-90
[email protected]
Production north-east Brandenburger Allee D-14641 Nauen-Wachow Tel. + 49 (0) 3 3239 775-20 Fax + 49 (0) 3 3239 775-90
[email protected]
www.h-bau.com
01/2009
ISOPRO ® KE/SII RAPIDOBAT ® HED FERBOX ® BOXFER ® GRIPRIP ® PENTAFLEX ® RIPINOX ® PENTABORD ® WARMBORD ® SCHALBORD ® ZEMBORD ® SCHALL-ISO ZUBEHÖR