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TABLE OF CONTENTS AIR SYSTEM........................................................... 4 110 VAC Coil Assemblies – Asco Jucomatic 110 VAC Coil Assemblies – SMC 2 Way Directional Control Valves 4 Way Directional Control Valves General & Misc Items
ELECTRICAL PARTS.................................................... 39 CB-1 Equipment Manual Panels – Ross Miscellaneous
BEARINGS ............................................................ 11
LIMIT SWITCHES.......................................................... 45
BELT CONVEYOR................................................ 12 Return Idler Assemblies Troughing Idler Assemblies Troughing Idler Assemblies – Individual Rolls Hardware – Common to Ross Idler Assemblies Radial Conveyors – Ross
LINERS...........................................................................46
BUTTERFLY VALVES........................................... 16 Bray Butterflies Dynaflow (Virgo) Butterflies Keystone / Ultraflo Butterflies Wam Butterflies Weco Butterflies
MIXERS – ROSS........................................................... 52 Components Drive Components Hydraulic Cylinders & Components Hydraulic Components Mixer Accessories
CEMENT AERATION............................................ 22
PNEUMATIC & ELECTRICAL VIBRATORS................. 57
CYLINDERS & GATES......................................... 24 Air Cylinders – Johnson Plants Air Cylinders – Ross Plants Aggregate Gates – Ross Blocking Gate (E-Gate) Plug Valves & Gates – Johnson
SCREW CONEYOR COMPONENTS............................ 58 Boss Exec Rustler 110, Rustler 160, Rustler II, Rustler R3 Uniplant 100 UniRover U1248
DISCHARGE HEADS – ROSS............................. 30 DISTRIBUTOR REMOTES................................... 33 DUST COLLECTORS............................................ 34 Bag Type Dust Collectors – Johnson Bag Type Dust Collectors – Ross V 100 / V 200 / V 400 Parts V 700 / V 1400 / V 2100 / V 2800 Cartridge Type Dust Collector Parts Control Parts For 3 & 6 CP Dust Vents CPV Dust Collector Control Panel Dust Collectors – C & W
INDICATORS................................................................ 43
MIXER DRUMS...............................................................48 MIXERS – JOHNSON.....................................................50 Hydraulic Power Units
SHROUDS...................................................................... 60 Boots & Clamps GR Shrouds Shrouds for: Bandit B5, Bandit B12 Rustler R3 UniRover U1248 New Style 30” Discharge Head Standard Old Style 30” Discharge Head Uniplant & Old Style 24” Discharge Head WATER SYSTEM............................................................64 ATC Counters Badger Water Meters Common Parts For All Badger Meters Water Strainers ORDER FORM............................................................... 67
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IMPORTANT NOTICES This reference guide for Terex concrete plant parts is not all inclusive for every equipment model available. Every effort has been made to capture the parts for models still in operation, regardless of current production status. Images are not scaled to size. A form is provided at the back of this book if you need additional reference guides. Please send your request together with your contact information (company name / phone / fax / email), and pertinent mailing information using any of the following:
Phone:
Fax: Email: Mail:
(888) 837-3972 (405) 491-2323 Attn: Parts Literature & Support
[email protected] Terex Roadbuilding Attn: Parts Literature / Customer Service PO Box 1985 Oklahoma City, OK 73101-1985
Important Notes / Acknowledgments: Manufacturer’s names and products listed in this guide are either registered trademarks “®” or pending trademarks “TM” and used in a non-trademark manner for explanatory purposes only. Effective Date: April 2008. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or to otherwise act irresponsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale, and Terex makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex® is a registered trademark of Terex Corporation in the USA and many other countries. © 2008 Terex Corporation • All Rights Reserved No part of this manual may be reproduced in any way without the express prior written consent of Terex Corporation.
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NOTES: COMMON ABBREVIATIONS USED IN THIS GUIDE INCLUDE: TRB # Terex Roadbuilding Part Number BWD PT# Brownwood Part Number CHAMP PT# Champaign Part Number I/R Ingersoll Rand IMAGES ARE NOT SCALED TO SIZE.
3
AIR SYSTEMS 110 VAC Coil Assemblies - ASCO JUCOMATIC®
DESCRIPTION
TRB #:
ASCO #
BWD PT#:
Two Position, Four-way, Single Solenoid Type (3/4” body family)
55-76940
54301006
1275000498
Inching, Three Position, , Four-way, CLOSED CENTER Double Solenoid Type (3/4” body family)
55-77085
54301011
1275000179
Manifold Type Sub-Base (stacking type), ½” NPT ports in end of manifold
Sub-Base End-Plate Kit (for SMC Sub-Bases)
PS001603
PS001604
1275000180
355-00-188
NOTES: • Rebuild kits for the Jucomatic valves are not available. • Complete banks of Jucomatic valves can be replaced by complete banks of SMC valves. • The recommended air system lubricant for ALL Johnson-Ross air systems is Dextron type Automatic Transmission Fluid (ATF).
4
AIR SYSTEMS 110 VAC Coil Assemblies - SMC
Standard 4-way air control valve on Bandit / Rustler / etc. plants. These valves are mounted in banks on a manifold type sub base. Two types of valves are used: (a) Two position, single solenoid valves control fill gates and the water system; and (b) Three position, double solenoid valves are used on the batcher discharge gates to provide “inching” control.
DESCRIPTION
Two Position, Four-way, Single Solenoid Type (3/4” body family) Repair Kit: Pilot. valve assy:
TRB #:
SMC#
BWD PT#:
55-76480
NVFS5110-3DZA
1275001024
PS001424 PS001423
KT-VFS5110 SF4-3FA-30
Inching Three Position, 55-76479 Four-way, CLOSED CENTER, Double Solenoid Type (3/4” body family) Repair Kit: PS001425 Pilot valve assy: PS001109
NVFR5310-3DZA
Manifold Type Sub-Base (stacking type), ½” NPT ports in end of manifold
55-76484
MBF5710-04-1
1275601027
Sub-Base End-Plate Kit (for SMC Sub-Bases)
55-76485
MEF573LR-06-01
1275601026
Three Position, Four-way, 55-76539 OPEN CENTER, Double Solenoid Type (3/4” body family), NON-Inching (Used on 1248 swing-chute with transit-mix discharge option)
1275001025
KT-VFR5300 SF4-3FA-70
VFS5410-3DZA
5
AIR SYSTEMS 2 WAY DIRECTIONAL CONTROL VALVES 110 VAC Coil Assemblies - ASCO
DESCRIPTION
TRB #:
ASCO#
BWD PT#:
3/8” 2-way, pilot operated. Used for aeration and vibrator actuation Repair Kit: Coil:
55-77236
8210G93
1275001008
55-77820 55-77051
302372 238610-032-D
3/4” 2-way, pilot operated Used for aeration and vibrator actuation Repair Kit: Coil:
55-76457
8210G95
55-77821 55-77051
302276 238610-032-D
1 1/4” 2-way, pilot operated. Used for trim water on 1248’s and similar applications. Repair Kit: Coil:
55-47647
8210G8
55-77840 55-77053
302280 238210-032-D
1 1/2” 2-way, pilot operated. Used for aeration actuation in systems with low pressure-high volume aerator pumps. Repair Kit: Coil:
55-77839
8210G22
55-77822 55-77053
302284 238210-032-D
Pulse-Jet Valve 1”, 2-way, pilot controlled Pulse-Jet valve for 1, 3, & 6 CP, and , 12, 16, 24, 32, and 40 CPV Central Dust Collectors Repair Kit: Coil:
55-76609
8353G41
55-77823 55-77053
316563 238210-032-D
Four-way, Two Position, Single Solenoid Type (1/8” body, 1/4” ports, NAMUR Interface, for water butterfly actuators) Repair Kit (Spool & seal kit): Repair Kit (Pilot seal kit):
55-76925
551-00-106
55-77824 55-77825
K-1000-00 978-00-519
6
1275000532
1275001368
1275000392
1275000798
AIR SYSTEMS 4 WAY DIRECTIONAL CONTROL VALVES
110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWS NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675 two position and L665 three position valves require a separate sub-base.
DESCRIPTION
TRB #:
P/SB#
Two Position, Four-way, Single Solenoid type with integral sub-base (1/2” ports) Replaces L645-39-102 Repair Kit: Shock Pad:
55-47674
L705-49-102-53
55-73067 55-74143
K352 124 K983 002
Inching, Three Position, Four-way, Double Solenoid Type with integral sub-base (1/2” ports) Repair Kit: Shock Pad:
55-77319
L695-49-211-53
55-89747 55-77827
K352 126 K983 004
Two Position, Four-way, Single Solenoid Type with separate sub-base (3/8” body family) Repair Kit: Shock Pad:
55-76767
L675-39-102-53
55-73067 55-74143
K352 124 K983 002
Inching, Three Position, Four-way, Double Solenoid Type with separate sub-base (3/8” body family) Repair Kit: Shock Pad:
55-76933
L665-39-211-53
55-89747 55-77827
K352 126 K983 004
Single Station Sub-Base, 1/2” ports (stand alone, for L665 & L675 series valves)
55-77320
K022-091
7
AIR SYSTEMS 4 WAY DIRECTIONAL CONTROL VALVES
110 VAC Coil Assemblies - PARKER / SCHRADER BELLOWS NOTE: The L705 two position and L695 three position valves are complete stand-alone valve assemblies. The L675 two position and L665 three position valves require a separate sub-base.
DESCRIPTION
TRB #:
P/SB#
Manifold Type Sub-Base, 1/2” ports (for L665 & L675 series valves)
55-76768
K142-231
Two Position, Four-way, Single Solenoid Type with integral sub-base (1/4” ports) Repair Kit: Shock Pad:
55-47682
L485-29-102-53
55-47677 55-77826
K352 150 K983 001
Two Position, Four-way, Single Solenoid Type with integral sub-base (3/8” ports) Repair Kit: Shock Pad:
55-76840
L705-39-102-53
55-73067 55-74143
K352 124 K983 002
Inching, Three Position, Four-way, Double Solenoid Type with integral sub-base (3/8” ports) Repair Kit: Shock Pad:
55-47707
L695-39-211-53
55-89747 55-77827
K352 126 K983 004
8
AIR SYSTEMS GENERAL & MISCELLANEOUS ITEMS SMC AIR CONTROL & TUBE FITTINGS
DESCRIPTION
TRB #:
Flow Control, 3/8” MNPT x 3/8” FNPT
55-77049
Flow Control, 1/2” MNPT x 1/2” FNPT
55-77631
Quick Exhaust Assy, 1/2” MNPT x 1/2” Tube
55-77550
Quick Exhaust Assy, 3/8” MNPT x 1/2” Tube
55-77629
Fitting, 1/2” MNPT x 1/2” Tube
55-76470
Fitting, 1/2” MNPT x 3/8” Tube
55-76471
Fitting, 1/4” MNPT x 3/8” Tube
55-76472
Fitting, 3/4” MNPT X 3/4” Tube, 3/4” Ferrule Nut 55-76467 Fitting, 3/8” MNPT x 3/8” Tube
55-77047
Fitting, 3/8” MNPT x 1/2” Tube
55-77048
Fitting, 3/8” MNPT x 3/8” Tube, Aeration L
55-76581
Fitting, 3/8” MNPT x 3/8” Tube, Aeration T
55-76580
Fitting, M4 to 1/4” MNPT (for WAM Butterflies) 55-76616
Tubing, 3/4” Air Brake Tubing
55-76453
Tubing, 3/8” Air Brake Tubing
55-76454
Tubing, 1/2” Air Brake Tubing
55-76455
9
AIR SYSTEMS GENERAL & MISCELLANEOUS ITEMS MISCELLANEOUS AIR SYSTEM PARTS
DESCRIPTION
TRB #:
Auto Drain Assy, 1/2” inlet port
55-77876
Dryer 5MC, 3/4 body 77SCFM
55-77148
Gauge, 160 PSI
55-76547
3/4” Regulator
55-76448
3/4” Filter
55-76983
3/4” Filter, Auto Drain for Bowl Assy
55-77870
3/4” Filter, Bowl Assy, metal 55-77872 (sight gauge & auto drain) 3/4” Filter, Element (40 micron)
55-77869
3/4” Filter, Twist Drain for Bowl Assy
55-77871
3/4” Lubricator
55-76984
3/4” Lubricator, Bowl Assy (metal)
55-77873
3/4” Lubricator, Sight Dome & Fill Cap
55-77874
AIR COMPRESSOR PARTS
DESCRIPTION
TRB #:
Intake Filter, for 10 HP I/R Compressor
55-77155
Drive Belt, for 10 HP I/R Compressor
55-PS002281
Tank Gauge, for all I/R Compressors
55-PS002280
Synthetic Oil, for all I/R Compressors
55-77140
10
BEARINGS GENERAL & MISCELLANEOUS ITEMS
DESCRIPTION
TRB #:
Plug valve bearing
55-12514-10241
4 bolt flange, std duty, 1-1/2”
55-85079
4 bolt flange, std duty, 2”
55-82158
4 bolt flange, std duty, 2-3/16”
55-40067
4 bolt flange, std duty, 2-1/2”
55-82422
4 bolt flange, std duty, 3”
55-89123
2 bolt flange, std duty, 1-1/2”
55-40070
Needle type roller bearing
55-40079
Pillow Block, std duty, 1”
55-40105
Pillow Block, std duty, 1-15/16”
55-40107
Pillow Block, std duty, 2-7/16”
55-71231
Pillow Block, std duty, 2-15/16”
55-71233
Pillow Block, std duty, 2”
55-73883
11
BELT CONVEYOR RETURN IDLER ASSEMBLIES
Return Idler Assemblies and Impact Idler Assemblies include mounting brackets and pins. Individual rolls come with bearings mounted; no pins or mounting brackets are included.
DESCRIPTION
TRB #:
CHAMP PT#
BWD PT#:
55-78358
76885
4X24.5RR
55-78359
77013
5740600177
55-78360
17012
0350031400406
55-78361
17013
4X32.34RR
55-78362
76981
0450031400406
55-78363
77093
0550031400406
55-78364
77352
0750031400406
Impact Roll for 24” conveyor, with 5” rubber rollers
55-78424
76942
0170031401745
Impact Roll for 30” conveyor, with 5” rubber rollers
55-78425
77017
0180031401745
Impact Roll for 36” conveyor, with 5” rubber rollers
55-77154
77154
0190031401745
Impact Roll for 48” conveyor, with 5” rubber rollers
PS000965
17082
0192031401745
5” Rubber Wheel for Impact Roll
55-77168
77168
5740601077
4” x 24 1/2” Roll Flat Idler (load side) for Live Bottom Batchers with 24” Conveyors 4” x 26 3/4” Roll Return Idler for 24” flat conveyors on live bottom batchers for 100 Uniplants. 4” x 30 1/2” Roll Return Idler for 24” Ross Inclined Conveyors & for Flat Idler (load side) for 30” flat conveyor on live bottom batchers for 135 Uniplants. 4” x 32 3/4” Roll Return Idler for 30” flat conveyor on live bottom batchers for 135 Uniplants. 4” x 36 3/4” Roll Return Idler for 30” Ross Conveyors 4” x 42 3/4” Roll Return Idler for 36” Ross Conveyors 4” x 54 3/4” Roll Return Idler for 48” Ross Conveyors
IMPACT ROLL ASSEMBLIES Used as first return idler, 5” or 6” x 2” Rubber Rollers on machined tubes, 24 ½” to 54 3/4” (for 24” to 48” conveyors).
12
BELT CONVEYOR TROUGHING IDLER ASSEMBLIES
These troughing roller assemblies have pin clips instead of the removable stub shaft. Old style assembly is no longer available. These troughing idlers match the profile and height of the original Ross troughing idlers.
DESCRIPTION
TRB #:
CHAMP PT#
BWD PT#:
24” x 20° Ross Troughing Idler
55-78357
76930
5740600157
24” x 35° Ross Troughing Idler
55-78356
76888
0150031417744
30” x 20° Ross Troughing Idler
55-77201
77011
5740600674
30” x 35° Ross Troughing Idler
55-77200
76796
0100031417744
36” x 35° Ross Troughing Idler
55-78529
17079
5740601108
48” x 35° Ross Troughing Idler
55-78528
17081
48X35ETRA
13
BELT CONVEYOR TROUGHING IDLER ASSEMBLIES - INDIVIDUAL ROLLS FOR ROSS
Individual rolls come with bearings mounted; no pins or mounting brackets are included.
DESCRIPTION
TRB #:
CHAMP PT#
BWD PT#:
4” x 8 1/2” Roll Fits Ross 24” - 3 required Fits Ross 30” - 2 required PLUS 1 14-1/2” roll 4” x 12 1/2” Roll For Ross 36” equal length
NA Replace Idler Assy
76852
0107031417744
NA Replace Idler Assy
77095
4X12.5TR
4” x 14 1/2” Roll Center Roll for Ross 30” 4” x 16 1/2” Roll Fits Ross 48” x 35° equal length
NA Replace Idler Assy
77014
0106031417744
NA Replace Idler Assy
77124
5740600175
HARDWARE - COMMON TO ALL ROSS IDLER ASSEMBLIES
DESCRIPTION
TRB #:
CHAMP PT#
BWD PT#:
Standard Roll Bearing Used on all Ross Design Rolls (Troughing, Flat, Return, & Impact)
55-76927
76927
0106300773
Center Mounting Shaft Double-ended shaft used to mount inboard ends of troughing rolls, and both ends of center rolls.
55-76862
76862
5740600247
End Mounting Shaft Single-ended shaft used to mount outboard ends of troughing rolls, and all Flat Idlers and Return Idlers.
004002339003
76863
5740600245
77012
0100031401612
Return & Flat Idler Mount “Pillow Block” style 44-314-01612-01 mounting block for flat and return idlers, accepts End Mounting Shafts above.
Drop Hanger Brackets, 1 1/2”
PS001533
Drop Hanger Brackets, 4 1/2”
55-77363
14
BELT CONVEYOR RADIAL CONVEYORS - ROSS
DESCRIPTION
TRB #:
Drive Wheel, 12” x 4”, 2-3/16” bore, steel wheel – rubber faced
55-77135
Follower Wheel, 12” x 4”, 1” bore
55-77500
NOTES:
15
BUTTERFLY VALVES BRAY® BUTTERFLIES
DESCRIPTION
TRB #:
Actuator for 2” & 3” Bray Butterflies
55-77378
Actuator for 4” & 6” Bray Butterflies
55-77379
Namur Interface Kit: for installing ASCO 551 air control valve
55-76924
4” Butterfly 4” Butterfly Parts, Disc Seal
55-77384 55-77387
3” Butterfly 3” Butterfly Parts, Disc Seal 3” Butterfly Parts, Disc & Stem
55-76926 55-77388 PS001204
2” Butterfly 2” Butterfly Parts, Disc Seal
55-77385 55-77389
2” – 6” Butterfly Parts, Actal Bushing (for stem on disc)
PS001201
2” – 6” Butterfly Parts, Buna-N stem seal
PS001202
16
BUTTERFLY VALVES DYNAFLOW (VIRGO) BUTTERFLIES DESCRIPTION
TRB #:
Actuator for 2” to 6” Dynaflow Butterflies
55-76935
Actuator for 10” Dynaflow
PS001331A
Adaptor (BWD PT# 1275601024) for 2” and 3” Dynaflow using BR80-D8 Actuator
55-77477
Adaptor (BWD PT# 1275601020) for 4” Dynaflow using BR80-D8 Actuator
55-77478
Adaptor sleeve for 10” Butterfly
PS001331B
10” Butterfly
PS001331
4” Butterfly (BWD PT# 3726001018) 55-77371 uses B1 adaptor for BR80-D8 Actuator 3” Butterfly (BWD PT# 3726001741) uses A1 adaptor for BR80-D8 Actuator
55-76672
3” Butterfly w/ Actuator
55-76761
3” Butterfly Disc Seal Kit
55-77370
2” Butterfly 55-77070 uses A1 adaptor for BR80-D8 Actuator
17
BUTTERFLY VALVES KEYSTONE / ULTRAFLO BUTTERFLIES
DESCRIPTION
TRB #:
5” Butterfly w/ Actuator
PS001064
8” Butterfly ONLY
55-77153
8” Butterfly Assy
55-79004
8” Butterfly with Actuator / no limit switch
55-78950
8” Butterfly Parts, Shaft
PS001252
10” Butterfly
55-87567
10” Wrench Arm
55-74242
Actuator, 10” Butterfly
PS001162
Coil, TRS-150 Actuator
PS001161
WECO® BUTTERFLIES
DESCRIPTION
TRB #:
Actuator (Vane type) for 2” to 4”
55-73396
2” Weco Butteryfly (No Actuator)
55-77092
2” Weco Butterfly Seat
55-77443
2” Weco Butterfly Disc
55-77444
3” Weco Butterfly (No Actuator)
55-81892
3” Weco Butterfly Seat
55-81803
3” Weco Butterfly Disc
55-77039
4” Weco Butterfly (No Actuator)
55-80270
18
BUTTERFLY VALVES WAM® BUTTERFLIES
Nomenclature: V1FS (size, metric/Std) Single flanged body with beaded extension on output side to receive a shroud, with cast iron disc. V2FS (size) G - Double Flanged body, cast iron disc. Size conversions: 100mm = 3.94” = 4” nominal size 150mm = 5.90” = 6” nominal size 200mm = 7.87” = 8” nominal size (8 3/4” boot ID) 250mm = 9.84” = 10” nominal size (10 3/4” boot ID) 300mm = 11.81” = 12” nominal size (12 3/4” boot ID) 350mm = 13.78” = 14” nominal size 400mm = 15.75” = 16” nominal size The black seal material is superior when using the butterfly for powder applications. The WAM butterflies are for powder only, they will not hold water.
DESCRIPTION
TRB #:
Thread adapter for all WAM Actuators (5M male to 1/8” MNPT)
55-76616
CP 101 Actuator, for 8” - 12” Butterflies (BWD PT#: 1257501091)
55-73866
CP 125 Actuator, for 14” & 16” Butterflies
55-77814
Adapter - allows use of CP125 actuator on 8” Butterfly
55-78297
M22 Limit Switch, fits all actuators (BWD PT#: 4834100473)
55-73707
Hexagonal Bushing (pivot bushings, 2 required per butterfly, fits all sizes)
55-73709
Disc seal for 6” WAM Butterfly
PS001049
8” WAM Butterfly, with CP 101 Actuator, and M22 Limit Switch
55-76434
8” WAM Butterfly ONLY (BWD PT#: 3726000471)
55-76974
19
BUTTERFLY VALVES WAM® BUTTERFLIES (continuted)
DESCRIPTION
TRB #:
Disc Seal for 8” WAM Butterfly (BWD PT#: 3798200671)
55-77141
Mounting Flange for 8” WAM Butterfly
55-10573-4008-11
10” WAM Single Flange Butterfly ONLY
55-73864
10” WAM Single Flange Butterfly with Actuator & Limit Switch
55-73175
10” WAM Double Flange Butterfly ONLY
55-73865
Disc Seal for 10” WAM Butterfly
55-73708
Mounting Flange for 10” WAM Butterfly (BWD PT#: 0100009902759)
55-10073-1269-01
12” WAM Single Flange Butterfly ONLY
55-77069
12” WAM Double Flange Butterfly ONLY
55-77816
12” WAM Single Flange Butterfly with Actuator & Limit Switch
55-79214
12” WAM Double Flange Butterfly with Actuator & Limit Switch
55-76435
Disc Seal for 12” WAM Butterfly
55-77809
14” WAM Single Flange Butterfly ONLY
55-77817
20
NOTES:
21
CEMENT AERATION WAM CEMENT BATCHER AERATORS
DESCRIPTION
Used on Ross plants from approximately 1993 to 2000
TRB #: 55-76987
CONVEYOR COMPONENTS
SILO AERATORS - RECTANGULAR PADS USED ON ROSS PLANTS UNTIL 2000
DESCRIPTION
TRB #:
ADC Aeration Pad with ADK Mounting Kit
55-74850
ADC Aeration Pad without ADK Mounting Kit
55-76902
ADK Mounting Kit
55-77145
Positioning bracket
55-77225
“C” clamp
55-77226
Bin wall gasket (thick)
Aerator gasket (thin)
22
55-77227
55-77228
CEMENT AERATION JOHNSON-ROSS - PARTS USED ON ALL NEW PLANTS
DESCRIPTION
TRB #:
Silo & Batcher Aerators: Use 3/8” air brake tubing & 3/8” weld flange, used on Ross plants after 2000
“L” Type Aerator
55-60268-03521
“T” Type Aerator
55-60268-03511
Diffuser Disc
55-45500
Effective August 1, 2004, diffuser assembly will have a snap ring to keep disc in place. This ring will only work with new style body. Old style diffusers can be replaced with new style. Snap Ring 55-78901
OLD JOHNSON
SILO AERATORS USED ON JOHNSON PLANTS
DESCRIPTION
TRB #:
Quick Connect - Male with diffuser disc
55-60268-11501
Quick Connect - Male without diffuser disc
55-10268-11491
Quick Connect - Female
55-35721
Weld Flange, 3/8” FNPT
55-35216
Diffuser Disc
55-45500
23
CYLINDERS & GATES AIR CYLINDERS – JOHNSON PLANTS SINGLE STAGE AIR CYLINDERS
DESCRIPTION
TRB #:
3” x 3-1/2” Trunnion Mount w/adjustable bolt
55-60002-20612
3” x 5” Trunnion Mount w/adjustable bolt
55-60002-20616
3” x 8” Trunnion Mount w/adjustable bolt
55-60002-20618
3” x 10-1/2” Trunnion Mount w/adjustable bolt
55-60002-20623
4-1/2” x 5” Trunnion Mount w/adjustable bolt
55-60007-20611
4-1/2” x 8” Trunnion Mount w/adjustable bolt
55-60007-20613
4-1/2” x 10” Trunnion Mount w/o adjustable bolt 55-60007-20617
4-1/2” x 12” Trunnion Mount w/o adjustable bolt 55-60007-20619
4-1/2” x 15” Trunnion Mount w/o adjustable bolt 55-60007-20626
4-1/2” x 16” Trunnion Mount w/o adjustable bolt 55-60007-20627
4-1/2” x 5” Clevis Mount
55-60007-20641
4-1/2” x 8” Clevis Mount
55-60007-20642
6” x 8” Trunnion Mount
55-60010-20843
6” x 8” Clevis Mount
55-60010-20881
24
CYLINDERS & GATES AIR CYLINDERS – JOHNSON PLANTS REPAIR KITS and HARDWARE
DESCRIPTION
TRB #:
REPAIR KITS: 3” diameter, Single Stage
55-60002-00481
3” diameter, Two Stage
55-60002-00551
4-1/2” diameter, Single Stage
55-60007-00391
4-1/2” diameter, Two Stage
55-60007-00441
6” diameter, Single Stage
55-60010-00561
8” diameter, Single Stage
55-60010-00661
Bronze Bushing
55-41007
HARDWARE: Yoke end (4-1/2” cylinders)
55-12525-10411
Yoke pin (4-1/2” cylinders)
55-12508-11203
Yoke end (6” cylinders)
55-12525-10311
Yoke pin (6” cylinders)
55-12508-11646
25
CYLINDERS & GATES AIR CYLINDERS – ROSS PLANTS
DESCRIPTION
TRB #:
2” x 8” Cylinder (BWD PT# 1251000770) Rebuild Kit for 2” cylinders Air Cushion Kit
55-77021 55-77859 55-76891
2 1/2” x 6” Cylinder used on Super 100
55-75967
4” x 8” Cylinder (BWD PT# 1251000238) Rebuild Kit for 4” Cylinder Air Cushion kit for 4” cylinders
55-76732 55-76890 55-77466
4” x 10” Cylinder (BWD PT# 1251000980) 55-76889 Parker/Schrader-Bellows Rod Gland kit 55-77044 For Econo Ram II 4” bore cylinders
ENERGY CYLINDERS NO LONGER AVAILABLE – REPLACE WITH AIR PRO CYLINDERS AND THE FOLLOWING MOUNTING MODIFICATIONS
Upper Cylinder Mount for 4” Cylinder Use for conversion from old Energy Cylinders to NFPA type
55-10573-40062
Lower Cylinder Mount for 4” Cylinder Use for conversion from old Energy Cylinders to NFPA type
55-10573-40064
26
CYLINDERS & GATES AGGREGATE GATES - ROSS
DESCRIPTION
TRB #:
CLAMSHELL GATE PARTS Pivot Bolt, 4 reqd per gate (Old Style) Four (4) required per gate assembly
55-10573-40101
Pivot Bolt (New Style)
001001464000
Pivot Bolt Nut, thin, self-locking (Old Style) Four (4) required per gate assembly
55-77111
Pivot Bushing, (Old Style) Four (4) required per gate assembly
55-41015
1/8” Grease Zerk (Old Style) Four (4) required per gate
55-35200
Cotter Pin (New Style)
000A01536000
Flat Washer (New Style)
000A00301000
Bushing Sleeve Four (4) required per gate
55-10573-4010-07
Garmax® Bearing (New Style)
55-79309
8” Clamshell Gate End Plate Assembly Two (2) required per gate assembly
55-60573-40101
10” Clamshell Gate End Plate Assembly Two (2) required per gate assembly
55-77287
BLOCKING GATE (E-GATE)
DESCRIPTION
TRB #:
Gate assembely
55-64472-40012
Blocking Plate
55-14472-4001-04
Angle
55-14472-4001-03
1/2” Gum Rubber, 1’-2” long
55-64472-40012-08
27
CYLINDERS & GATES PLUG VALVES AND GATES – JOHNSON
DESCRIPTION
Old Style Plug Valve: Cone & Pushrod assembly Rubber Seal Ring (10” ID) Shroud Clamp Canvas Taper Sock Pin Operation Lever
TRB #:
55-60061-11742 55-10081-11651 55-60081-10871 55-12545-10111 55-12508-10171 55-62535-12711
12” x 30” Plug Valve: Rubber Wipe (3” x 30”) Rubber wipe (11/16” x 8-1/8”) Clamp bar Plug Yoke Yoke Pin Bearing Rocker arm
55-60073-01151
12” x 18” Plug Valve
55-60073-02091
28
55-10073-10481 55-10073-10771 55-10073-10891 55-60073-21141 55-12525-10411 55-12508-11203 55-12514-10241 55-10073-10421
CYLINDERS & GATES PLUG VALVES AND GATES – JOHNSON
DESCRIPTION
Discharge Swing Chute: Swing chute Shroud Shroud clamp Bearing
TRB #:
55-60548-41451 55-12545-13821 55-35142 55-40070
NOTES:
29
DISCHARGE HEADS - ROSS TRANSFER CONVEYOR DISCHARGE HEADS
DESCRIPTION
STD 30” TRANSIT MIX DISCHARGE HEAD
TRB #:
BWD PT#:
44-308-15185
0100030815185
The main discharge is oval shaped, 24” x 30” (21” x 27” inside dimensions), the water ring is on the bottom edge, and a 6” pipe passes the cement through the discharge head. This discharge head typically requires an 8W x 6P x 12” DM shroud to connect the cement batcher discharge butterfly to the top of the 6” pass-through pipe, then a 6P x 18” to 36” long GR shroud to carry the cement into the transit mix truck. This discharge head typically uses an 88” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck.
DESCRIPTION
STD 30” TRANSIT MIX DISCHARGE HEAD FOR BANDIT PLANTS
TRB #:
BWD PT#:
55-64144-40401
0100014415097
Main discharge is oval shaped, 24” x 30” (21” x 27” inside dimensions), water ring on bottom edge, and 6” cement pass-through pipe, same shroud requirements as the Std discharge head above. THIS DISCHARGE HEAD LOOKS IDENTICAL TO THE STD HEAD ABOVE BUT HAS A SPECIAL OFFSET TO WORK PROPERLY ON THE BANDIT PLANTS.
DESCRIPTION
STD 24” TRANSIT MIX DISCHARGE HEAD
TRB #:
BWD PT#:
308-15372-W3
0100030815372
Main discharge is 24 1/2” OD and 21” ID, round, water ring on bottom edge, and 6” cement pass-through pipe. This discharge head typically requires an 8W x 6P x 12” DM shroud to connect the cement batcher discharge butterfly to the top of the 6” pass-through pipe, then a 6P x 18” to 30” long GR shroud to carry the cement into the transit mix truck. This discharge head typically uses a 77” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck.
30
DISCHARGE HEADS - ROSS TRANSFER CONVEYOR DISCHARGE HEADS
DESCRIPTION
TRB #:
BWD PT#:
55-64308-40011 0100030812953 “OLD STYLE” 30” TRANSIT MIX DISCHARGE HEAD The main discharge is round, 21.5” OD, water ring is high inside discharge head and 4” x 4” “V” plate for gum rubber boot instead of 6” cement pass-through pipe. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge head, into the transit mix truck. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck.
DESCRIPTION
TRB #:
BWD PT#:
DESCRIPTION
TRB #:
BWD PT#:
55-64144-40271 0100014412958 “OLD STYLE” 30” TRANSIT MIX DISCHARGE HEAD FOR BANDIT PLANTS The main discharge is 24” diameter, round, water ring is high inside discharge head and 4” x 4” “V” plate for gum rubber boot instead of 6” cement pipe. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge head, into the transit mix truck. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck.
44-308-12952 0100030812952 “OLD STYLE” 24” TRANSIT MIX DISCHARGE HEAD The main discharge is 21” diameter and round, water ring mounted high inside discharge head and 4” x 4” “V” plate for gum rubber boot instead of 6” cement pipe. This type of discharge head will require an 8W x 36” to 48” long GR shroud for the cement. This boot attaches to the cement batcher discharge butterfly and extends all the way through the discharge head, into the transit mix truck. This discharge head typically uses an 68” x 18” to 30” long GR shroud to carry the aggregates to the transit mix truck.
Cement Pass-thru Pipe
This is a diagram of a new style discharge head. The new style has a pass thru pipe for the cement where the old style has a V plate trough that allows a rubber boot for cement to pass thru. The design is the same for 24” and 30” discharge heads; only the width dimensions will be different. The new style can replace an old style with some mounting modifications. Must include boots for new style if using for replacement.
31
DISCHARGE HEADS - ROSS MISCELLANEOUS PARTS FOR DISCHARGE HEADS
DESCRIPTION
TRB #:
QTY REQ’D
Supporting Angle
55-14144-4082-6r
1
Supporting Angle
55-14144-4082-6l
1
Clamping Bar
55-14144-4082-08
2
Tube Clamp
55-14144-4082-10
2
Cement Tube
55-14144-4082-11
1
Plate
55-14144-4082-17
1
Plate
55-14144-4082-19
1
3/8” x 4” Rubber x 2’ – 8’ Long
55-64144-40401-18
1
Bolt, Hex Head 3/8 –16” UNC x 1 1/4” Long
000-A00058-000
6
Bolt, Hex Head 3/8 –16” UNC x 1 1/2” Long
000-A00059-000
7
Bolt, Hex Head 3/4 –10” UNC x 1 1/2” Long
000-A00165-000
4
Nut, Hex 3/8 –16” UNC
000-A00258-000
13
Nut, Hex 3/4 –10” UNC
000-A00263-000
4
Washer, Flat 3/8””
000-A00294-000
13
32
DISTRIBUTOR REMOTES TURNHEAD & PIVOT DISTRIBUTOR REMOTES
DESCRIPTION
TRB #:
Garage door type: Receiver
55-77233
Transmitter
55-77234
Antenna
55-77235
Receiver 4 momentary switches
55-77348
Transmitter 4 momentary rocker switches
55-77349
NOTES:
33
DUST COLLECTORS BAG TYPE DUST COLLECTORS – JOHNSON
DESCRIPTION
TRB #:
CSJ-125 Bags 4” x 46 3/4”
55-10438-12061
CSJ-250 Bags 4” x 86 3/4”
55-10438-12071
CSJ-1000 / 1500
55-10438-13741
BAG TYPE DUST COLLECTORS – ROSS
DESCRIPTION
TRB #:
CHAMP PT#:
BWD PT#:
Bags, 2’-4 1/2” x 8 1/4”, 8 required 55-76982 Bag Clamps, 29” long, 8 required Strap Style Clamp, order by inch length needed ($5.03 for band & clamp) Band Material, 1/2” SS 55-89886 Clamp 55-89887
76982
5722000205
Bags, 3’- 7 1/2” x 8 1/4”, 14 required 55-77359 Bag Clamps, 29” long, 14 required Strap Style Clamp, order by inch length needed Band Material, 1/2” SS 55-89886 Clamp 55-89887
77359
5722000342
Blower
55-78191
78191
PB12A
11” x 2 3/4” wheel for 2HP Exhaust Fan (5/8” shaft size)
55-PS002029
Motor, 2HP, 3PH, 60HZ, 230/460V
55-PS002030
Butler DF-4C Dust Collector Parts
55-77018
CA 20 Parts (Cement Batcher Vent, reference drawing # 522-8090)
Blower (Optional larger blower, reference drawing # 523-8339)
55-78018
V 100 Parts (Cement Silo Vent, reference drawing # 500-7889)
34
77018
PB12AW
136-0014
DUST COLLECTORS BAG TYPE DUST COLLECTORS – ROSS (continued)
DESCRIPTION
TRB #:
CHAMP PT#:
BWD PT#:
V 200 Parts Bags, 7’-1” x 8 1/4”, 14 required (recommended for Cement)
55-76860
76860
5722000192
76918
722000341
78191
PB12A
Bags, 7’-1” x 8 1/4”, 14 required 55-76918 (recommended for Flyash) Bag Clamps, 29” long, 14 required Strap Style Clamp, order by inch length needed Band Material, 1/2” SS 55-89886 Clamp 55-89887 Exhaust Fan, 2 HP
55-78191
11” x 2 3/4” wheel for 2HP Exhaust Fan (5/8” shaft size) V 400 Parts Bags, 7’-1” x 8 1/4”, 28 required (recommended for Cement)
55-PS002029
PB12AW
55-76860
76860
5722000192
Bags, 7’-1” x 8 1/4”, 28 required 55-76918 (recommended for Flyash) Bag Clamps, 29” long, 28 required Strap Style Clamp, order by inch length needed ($5.03 for band & clamp) Band Material, 1/2” SS 55-89886 Clamp 55-89887
76918
5722000341
Exhaust Fan, 3 HP
55-78192
78192
PB123HP
13” x 3.2” wheel for 3HP Exhaust Fan (5/8” shaft size) Vibrator V 700, V 1400, V 2100, V 2800 Bags, 8-1/4” X 9’-4 1/2” (112 1/2”) Number of bags required: V 700...................36 V 1400.................72 V 2100...............108 V 2800...............144
55-PS002287
5510302
55-87574
87574
55-78081
136-0014
35
DUST COLLECTORS CARTRIDGE TYPE DUST COLLECTOR PARTS
DESCRIPTION
TRB #:
CHAMP PT#:
BWD PT#:
55-76219
76219
5722000193
Poly Media Cartridge, 8 3/8” x 12 3/4” x 26” 55-76399 cartridge, for 12, 16, 24, 32, and 40 CPV Central Dust Collectors (BWD PT # Ref # CDV)
76399
5722000496
Either the Paper or Poly Media Cartridge can be used in any of the dust collectors. The poly media is slightly finer, and is washable. Paper Media Cartridge, 8 3/8” x 12 3/4” x 26” cartridge, for 3CP, 6CP, and 1CP (BWD PT # Ref # DV)
Cartridge Hanger, “V” Rod Welded onto plenum 44-530-15250-19 plate, for 3 & 6 CP, and 12, 16, 24, 32, and 40 CPV Central Dust Collectors
0119053015250
Cartridge Hanger, Threaded Rod Hooks onto 44-530-15250-20 77037 “V” Rod, for 3 & 6 CP, and 12, 16, 24, 32, and 40 CPV Central Dust Collectors Cartridge Holder Plate Assembly Round plate, 55-77063 77063 with gasket. Supports the bottom cartridge, held by the threaded rod, for 3 & 6 CP, and 12, 16, 24, 32, and 40 CPV Central Dust Collectors Holder Plate Gasket Closed-cell foam gasket, 44-GASKET DVF 12” OD X 8” ID x 3/8” thick, for 3 & 6 CP, and 12, 16, 24, 32, and 40 CPV Central Dust Collectors
0120053015250
Holder Plate Nut with handle, holds round plate 55-77038 up, for 3 & 6 CP, and 12, 16, 24, 32, and 40 CPV Central Dust Collectors. Also used to hold door closed.
91043A031
Pulse-Jet Valve 1”, 2-way, pilot controlled Pulse-Jet valve for Dust Collectors
0121053015250
GASKET DVF
55-76609
76609
1275000392
Door Gasket: 3/8” x 1” Closed cell foam gasket 55-77636 material
77636
1108701007
36
DUST COLLECTORS CARTRIDGE TYPE DUST COLLECTOR PARTS (continued)
DESCRIPTION
TRB #:
CHAMP PT#:
BWD PT#:
6CP Air Manifold 6” round (new style)
44-530-15250-W14
17003
0150053015250
4CP Air Manifold
55-64525-40016
6CP Mating Flange
44-500-14119-A1
1-1/4” Rod, Air valve attachment
44-530-15250-16
Coupling, 3/4” NPT x 5”, Cut in half
44-530-15250-15
Pipe Coupling, 3/4” x 5” NPT Pipe Coupling
002009504005
CONTROL PARTS FOR 3 & 6 CP DUST VENTS
DESCRIPTION
TRB #:
CHAMP PT#:
BWD PT#:
Differential Pressure Switch
44-4833000715
77025
4833000715
Pulse-Jet Controller
55-77004
77004
4650900262
Repeat Cycle Timer Circuit Assembly Timer
55-76989
76989
4274000204
5 Meg plug-in Pot for Timer (controls “off” time 55-77473 between cleaning cycles)
77473
5013900717
Finder Relay
55-76990
76990
4814900723
Socket for Finder Relay
55-77709
77709
4819900691
J-Box Assembly
55-60600-26581
37
DUST COLLECTORS CPV DUST COLLECTOR CONTROL PANEL
DESCRIPTION
TRB #:
BWD PT#:
White Lens (Round)
55-78074
4317501403
Red Lens (Round)
55-77507
4317901405
Green Lens (Round)
55-77563
4317901401
Amber Lens (Round)
55-77183
4317901400
Lamp Base
55-77185
4317901405
120 VAC Lamp
55-77073
4317501685
C & W DUST COLLECTORS
DESCRIPTION
TRB #:
Paper Media Cartridge, 8” x 19” cartridge for CP-35
PS001408
Paper Media Cartridge, 8” x 39” cartridge for CP-1000, CP-1200
PS001502
Paper Media Cartridge, 8” x 54” cartridge for CP-1000 Door Rubber Trim, rubber trim for CP style collectors Electrical Timer, 360-120-1 sec timer for CP collectors
55-76217 PS001359 55-PS000933
Solenoid Valve, 3/4” Solenoid valve for CP-35 PS001210 collector Double Bulkhead, 1” Bulkhead for Solenoid PS001361 valve Auger Motor, 1 HP electric motor for CP-1000 PS001398 auger Vane Feeder Motor, 1/2 HP, 71 frame, 230/460, PS001412 1720 RPM, electric motor for vane feeder on CP-1000 Vane Feeder Packing CP-1000
38
PS002000
ELECTRICAL PARTS COMMON ELECTRICAL PARTS EQUIPMENT FOR ADDITION OF CB-1
DESCRIPTION
TRB #:
CB-1 EPROM, w/ English, metered water and 55-79375 no moisture probe CB-1 EPROM, w/ English, metered water and moisture probe
55-79376
CB-1 EPROM, w/ Spanish, metered water and 55-79377 no moisture probe CB-1 EPROM, w/ Spanish, metered water and 55-79378 moisture probe Printer, CB-1
55-76235
KVA Battery back-up
55-77659
Line Quench Arc Suppression board
44-0100020217
IQ-510 read out, DWI
55-76387
Lithium Battery for IQ and 510
PS002223
AC Output fuse
PS001317
CB-1 Firmware
PS001780
CB-1 Board
PS001870
Controller i Card
PS001167
Ribbon Cable
55-PS002311
Power Supply Kit
55-PS002172
39
ELECTRICAL PARTS COMMON ELECTRICAL PARTS MANUAL PANELS - ROSS
DESCRIPTION
BATCHER DISCHARGE SWITCHES Batcher discharge switch, two momentary contact pushbuttons Batcher discharge switch, Contactor NO Batcher discharge switch, Cover
ON/OFF SWITCHES Run/Off, 2 position rotary Run/Off, Rotary contactor set, NO
TRB #: 55-77553 55-76313 55-77554
55-76948 55-76315
START/STOP STATIONS, ROTARY SWITCHES Start/Stop station, 3 position rotary, maintain 55-78078 LEFT, Momentary Right Start/Stop station, rotary contactor set, NO/NC 55-77376
FILL GATE SWITCHES Square pushbutton, momentary contact Contactor set, NO
55-77000 55-76315
ADMIX FILL SWITCHES Square pushbutton, momentary contact Contactor set, NO
55-77000 55-76315
ADMIX DISCHARGE SWITCH Square pushbutton, latching Contactor set, NO
55-77633 55-77634
COMBINATION ADMIX FILL / DISCHARGE SWITCHES, ROTARY TYPE 3 position rotary, maintain RIGHT Rotary contactor set, NO/NO
55-78078 55-78077
40
ELECTRICAL PARTS COMMON ELECTRICAL PARTS MANUAL PANELS - ROSS - continued
DESCRIPTION
TRB #:
INDICATOR LAMP PARTS Indicator light bulb Indicator light socket
55-77073 55-77505
Indicator light lens, AMBER Indicator light lens, BLUE Indicator light lens, RED Indicator light lens, GREEN Indicator light lens, CLEAR Indicator light lens, WHITE Indicator light lens, YELLOW
55-77183 55-77506 55-77507 55-77563 55-78073 55-78074 55-78075
KEY SWITCH Control, key switch Key switch, contactor set, NO
55-77722 55-76949
EMERGENCY STOP SWITCH E-stop switch E-stop switch, contactor set, NO
55-78076 55-77504
WATER CONTROL SWITCHES Water Stop & Reset Switch: Square pushbutton momentary contact 55-77000 Water Start & Reset switch, contactor set NO
55-76315
Water Select & Hold switch: Three position rotary
55-77293
Water Select & Hold, NC-NC contactor set
55-77504
Water Select & Hold, NO-NO contactor set
55-78077
41
ELECTRICAL PARTS COMMON ELECTRICAL PARTS MISCELLANEOUS
DESCRIPTION
TRB #:
Line Starter - Non-Rev, Size 2, 120V
55-74844
Line Starter - Non-Rev, Size 3, 120V
55-74945
Relay Overload, Size 4, 144AMP
55-74946
Standard Motor Starter - Heater Pack
55-74940
Contactor - Non-Rev, 5 CH, 120V
55-74943
Timer (Midtex)
55-77190
Lamp, 120V
003002119000
Switch, 3 position maintained
003002602008
Switch, 2 position maintained
003002602001
Switch, 2 position key
003002602007
Fuse, 2A
55-43772
Fuse Block
55-43770
Finder Relay
55-76990
Base Socket for Finder Relay
55-72393
Strobe Light Bulb
PS001556
Strobe Light
55-74214
42
INDICATORS BIN INDICATORS
DESCRIPTION
TRB #:
ROTO-BIN-DICATOR® (UniRover U1248)
Model R, Type 7 (115,1/60hz)
55-45234
3’ Extension (Bindicator model)
55-10223-1322-01
Paddle (3 Vane)
55-83450
Cord Grip
55-44255
Roll Pin
55-45223
Pipe
10223-1322-01
1/8 Half Coupling
002009504001
MONITOR®
Model KA (115,1/60)
55-76950
3’ Extension
55-PS000962
Paddle (3 Vane)
55-76756
Mounting Plate
55-78007
43
INDICATORS BIN INDICATORS
DESCRIPTION
TRB #:
MONITOR ROTO SIGN (Rustler R3 & Bandits)
®
Roto Sign (115,1/60)
55-76755
Coupling, Screwed
55-35433
Banana Paddle
55-76757
Flex Coupling
55-78006
Pipe
55-64144-4119-04
Pipe Coupling
55-35429
MOISTURE PROBES
Digital Microwave Moisture Sensor
55-76813
READOUT
55-76814
Slump Meter UPC
55-76922
Liquid Level Probe
55-78616
Circuit Board
55-78617
8” FLOAT ASSEMBLY Level Switch
55-60223-13711
Coupling
002-009511-016
Pipe
002-009501-083
Ball, Float
55-76518
44
55-76519
LIMIT SWITCHES LIMIT SWITCHES
DESCRIPTION
TRB #:
Limit switch, short travel
55-43172
Limit switch, magnetic
55-73424
Roller arm
55-73425
Proximity switch
55-76545
Safety limit switch, conveyor
307000061000
45
LINERS JOHNSON 12 YD3 DRUM POLY LINERS
DESCRIPTION
Drum Liner Kit includes items #1 - #13: Front Cone Liner #1 Front Cone Liner #2 Girth Liner #3 Girth Liner #4 Rear Cone Liner #5 Rear Cone Liner #6 Back Cone Liner #7 Reinforcing Collar Liner #8 Spindle Cap Edge Liner #9 Spindle Cap Edge Liner #10 Spindle Ring Liner #11 Spindle Cap Liner #12 Blade Face Liner #13
46
TRB #:
QTY:
55-60566-44921 55-10566-44921 55-10566-44922 55-10566-44923 55-10566-44924 55-10566-44925 55-10566-44926 55-10566-44927 55-10566-44928 55-10566-44929 55-10566-449210 55-10566-449211 55-10566-449212 55-10566-449213
4 4 4 4 4 4 8 4 1 1 1 1 4
LINERS ROSS MIXER POLY LINERS FOR: 8, 10, 12 YD3 ROSS TILT MIXERS
DESCRIPTION TRB #:
QTY:
12 YD Liner Kit 44-407-19320-A1 includes: Nose Cone Liner 44-407-19320-01 12 YD Belly Band Liner 44-407-19320-02 Rear Cone Liner 44-407-19320-03 Hub Cone Liner 44-407-19320-04 Hub Cover Liner 44-407-19320-05 Hub Cap Liner (round) 44-407-19320-06
8 8 8 8 1 1
Sikaflex Adhesive Rubber Seal for Discharge Hood
55-79257
36
Rubber Only
55-14309-4007-01
Seal Ring for 1” Poly Liners
44-404-16257
8 YD Belly Band Liner 10 YD Belly Band Liner
55-77804
8
8 YD Blade Liner 10 YD Blade Liner 12 YD Blade Liner Kit includes 4 each of: Face Liner Tip Liner Tip Liner
55-77805
4
55-77342
4
44-407-18979-A1
1
55-78577 55-78578 55-78579
4 4 4
55-64309-40071
55-77341
8
Cone and Chute Liners (see diagram at right):
Spill chute polyliner #1 55-79088
Spill chute polyliner #3 55-79090
Spill cone polyliner #4 55-78520
Spill chute polyliner #2 55-79089
47
MIXER DRUMS JOHNSON MIXER DRUMS
DESCRIPTION
TRB #:
Johnson Style Concrete Plant Mixer Drum (Ring Gear included)
55-60566-44663
Forged Ring Gear for Johnson Style Drum
55-10451-42393
ROSS MIXER DRUMS
DESCRIPTION
TRB #:
Ross Style Concrete Plant Mixer Drum (Ring Gear included)
44-406-19166-A1
Ring Gear for Ross Style Drum
44-404-12613
48
NOTES:
49
MIXERS - JOHNSON JOHNSON MIXER HYDRAULIC POWER UNIT
DESCRIPTION
TRB #:
4OHP HYDRAULIC POWER UNIT
55-76651
Complete Directional Valve Coil Pilot Valve Flow Control Body Valve (serial # req’d) Cartridge Flow Control
55-PS002109 55-76586 55-PS001385 55-76095 CALL FOR PN PS002124 55-PS002123
Bolt Kit
55-78295
Sun Dump Valve** Solenoid & Coil Coil Only
55-78329 PS000984 PS000985
Vane Pump
55-77060
Return Filter Filter Head Assy
55-77061 55-PS002344
Proportional Valve** Coil
55-78330 PS001909
** For Variable Speed Units Only
50
DESCRIPTION
TRB #:
Self Erect Valve Emergency Tilt Valve Handle (Lever) Assy Handle (Lever) Only
55-78294 PS001797 PS001885 PS001886
Suction Strainer Relief Valve Amplifier Card** Dump Control Valve 1/2 Coupling Coupling insert 1/2 Coupling Clean Out Gasket Top Gasket Motor, 40HP, 1800RPM, 230/460/60/3 Motor, 2HP, 1800RPM, 115/230/60/1 Pressure Gauge (0-3000 PSI) Secondary Pump, gear Sight Level & Temperature Gauge
320008060000 55-77062 55-77446 55-77983 PS001242 PS001244 PS001245 PS001753 PS001752 CALL FOR PN PS001916 55-76760 55-77977 PS001656
MIXERS - JOHNSON
51
MIXERS - ROSS ROSS MIXER COMPONENTS PADDLES & BOLTS
DESCRIPTION
TRB #:
CHAMP PT#:
BWD PT#:
10 YD3 (7.64 M3) PADDLES & LEGS 55-64404-40011 64404-40011 Includes complete bolt kit (noted below) and 12 support legs total: Four paddles: 3 legs per paddle 55-14404-4001-W1 -front support, 4 required 55-14404-4001-W2 -middle support, 4 required 55-14404-4001-W3 -rear support, 4 required 55-14404-4001-W4
01000040402243
64404-40012
0150040402243
64406 40021
01000040605689
64406-40022
0150040605689
PADDLES ONLY
55-14404-4001-W1
12 YD3 (9.1 M3) PADDLES & LEGS 44-406-05689-A1 Includes complete bolt kit (noted below) and 12 support legs total: Four paddles: 3 legs per paddle 44-406-05689-W1 -front support, 4 required 44-406-05689-W2 -middle support, 4 required 44-406-05689-W3 -rear support, 4 required 44-406-05689-W4 PADDLES ONLY (SINGLE) 44-406-05689-W1
0150040402243 0160040402243 0170040402243 0180040402243
BOLT KIT (same for 10 YD3 & 12 YD3 mixers) Includes 32 (thirty-two) 3/4” x 2 ½” grade 5 bolts with nuts and lock washers; and 48 (forty-eight) 1” x 4” grade 5 bolts with nuts and lock washers. QTY 32
ITEM 3/4” x 2 1/2” grade 5 bolts 000A00169000
32
3/4” nuts
000A03494000
32
3/4” flat washers
000A00299000
32
3/4” lock washers
000A00311000
48
1” x 4” grade 5 bolts
000A00213000
48
1” nuts
000A00277000
48
1” flat washers
000A00301000
48
1” lock washers
000A00313000
52
MIXERS - ROSS ROSS MIXER COMPONENTS BEARINGS & SEALS
DESCRIPTION
TRB #:
Front Bearing, Cone (Nose Cone End) 55-77419
Front Bearing, Cup (Nose Cone End) 55-77418
Rear Bearing, Cone
55-77420
Rear Bearing, Cup
55-77421
Wear Ring For Rear Seal
55-77413
Rear Seal, Single Piece NOT split
55-78194
Rear Seal, Split Seal, Can be installed in the field.
55-77329
Glue (Rear Split Seal) Must use with Split Seal. One tube should be sufficient for one split seal.
55-79113
53
MIXERS - ROSS DRIVE COMPONENTS
DESCRIPTION
TRB #:
3
12 YD MIXER 60 HP
Motor, 60 HP, 1800 TEFC, 364T Frame
316000520550
Gear Reducer, Modified for tilting applications
55-78433
Gear Breather DCR6
55-78434
Gear Scoop, G-Grid Line & Scoop
GEARS & MISCELLANEOUS 18 Tooth Pinion Gear Ring Gear (Bull Gear) NOTE* 12 week lead time if not in stock
55-78435
55-77172
44-404-12613
INSTALLATION TOOL and CLAMPS REQUIRED for FIELD INSTALLATION (No charge if returned) Ring Gear Installation Tool 44-407-19144-A1
Ring Gear Clamps (requires qty 10)
54
44-407-19145-A1
MIXERS - ROSS HYDRAULIC CYLINDERS & COMPONENTS FOR: 8, 10, 12 YD3 ROSS TILT MIXERS
DESCRIPTION
TRB #:
BWD PT#:
Tilt Cylinder 4” x 48” with 2- 3/4” rod
55-77096
12510000953
Rod End with spherical bearing for 4” x 48” Tilt Cylinder
44-406-15640-10
0110040615640
Spherical Bearing (Rod End)
55-78466
Rod End Cylinder Pin for 4” x 48” Tilt Cylinder
Clevis Mount (lower cylinder mount) for 4” x 48” Tilt Cylinder
44-404-04316-W2
0119040404316
44-406-15640-A2
0130040615640
Spherical Bearing (Clevis Mount)
55-78465
Lower Cylinder Pin for 4” x 48” Tilt Cylinder
55-78215
Main Pivot Pin 4” OD x 8 1/2” Long
44-404-04316-W1
Main Pivot Pin Bushing Receiver 44-404-03128-A1 WITH Bushing Installed NOTE: This item is sold as one unit only and consists of TRB part 44-404-03128-008 sleeve, and 44-404-03128-09 bronze bushing. Neither can be sold separately.
0118040404316
0108040403128 & 0109040403128
55
MIXERS - ROSS HYDRAULIC COMPONENTS
DESCRIPTION
TRB #:
HYDRAULIC POWER UNITS 40 HP (Paving operations) 15 HP (Ready Mix)
55-78521 55-78540
PVG HYDRAULIC VALVES PVG 120 Valve – 40 HP Hydraulic Units – Valve Coil, 24 VDC
PS001415 55-78068
PVG 12 Handle & Seal Kit PS001413 PVG 32 Valve (SERIAL # REQUIRED) CALL FOR – 15 HP Hydraulic Units PART NUMBER – Valve Coil, 24 VDC PVG 32 Handle & Seal Kit PS001328 MISC. COMPONENTS Filter (Return) for 40 HP PS001333 Hydraulic Units
Ramp Generator
55-76647
Seal Kit (pv15 pump)
55-78122
MIXER ACCESSORIES
DESCRIPTION
TRB #:
Gob Hopper
44-407-17001
Discharge Cone & Chute
44-406-10043-W1
Telescoping Discharge Shroud (12” Travel)
44-407-16952-PS
Telescoping Discharge Shroud (18” Travel)
44-407-15072-PS
Telescoping Shroud Assy
44-407-19155-A1
Telescoping Shroud with Wringer
44-407-19157-A1
Wringer Gate - Standard
44-407-19156-A1
Swing-away Drip Pan
44-407-18742-A1
Swing-away Drip Pan Assy
44-407-19263-A1
Splash Guard
44-406-12729
56
PNEUMATIC & ELECTRIC VIBRATORS PNEUMATIC & ELECTRIC VIBRATORS
DESCRIPTION
TRB #:
Cleveland #3/4 SAEP
55-45400
Cleveland #1 SAEP
55-45401
WAM S36P (replacement for the BG-35)
55-76733
1-1/4 #1125 VMS with mounting plate
55-45402
Piston type 1-1/4”
55-76739
2” #1200 VMS with mounting plate
55-77139
3” Piston type
55-79006
Electric BGSF 36 / 100, 110 / 1 / 60
55-74208
Electric MVE0300-36U, 230 / 460 / 30 / 60
55-74210
Ball 1”
55-77066
57
SCREW CONVEYOR COMPONENTS SCREW CONVEYOR COMPONENTS
DESCRIPTION
RUSTLER 110 Head flight for fill screw (6” dia x 119” lg)
TRB #: 55-78676
Tail flight for fill screw (6” dia x 117” lg)
55-78675
Discharge screw for batcher (6” dia x 41” lg)
55-78677
RUSTLER 160 Standard Head flight for fill screw
55-78633
Standard Tail flight for fill screw
55-78272
Tail section assembly
44-126-19082-A1
Discharge screw for batcher (6” dia x 92” lg)
55-78679
RUSTLER II Head flight for fill screw (9” dia x 86” lg) Tail flight for fill screw (9” dia x 87” lg)
RUSTLER R3 Hardware: Wood bearing, 2”: Hanger w/ bearing Head shaft spacer BOSS EXEC Head flight for silo screw (9” dia x 144-3/8” lg) Tail flight for silo screw (9” dia x 190-1/2” lg) Hardware: Coupling shaft field install kit
58
55-79160 55-79159
55-40018 55-76741 55-60573-40161-39
55-79302 55-79303
44-362-325-A1
SCREW CONVEYOR COMPONENTS SCREW CONVEYOR COMPONENTS
DESCRIPTION
UNIPLANT 100 Discharge screw for batcher (6” dia x 69: lg) Hardware: Tail shaft, 1-1/2: x 9-1/2” Coupling shaft, 1-1/2” x 11-1/2” Bearing hanger, 1-1/2” Hard iron bearing, 1-1/2” Connecting bolts, 1-1/2” shaft Head shaft, 1-1/2” x 12-1/2” Seal plate, 1-1/2”
UNIROVER U1248 Conversion Kit - move reducer from tail to head, Cement side
TRB #: 55-78338
55-77009 55-76936 55-77317 55-77008 55-78635 55-76946 55-77104
55-60455-40981
Conversion Kit - move reducer from tail to head, Fly ash side
55-60455-40982
Conversion Kit - Reducer adapter, Cement side
55-60455-40961
Conversion Kit - Reducer adapter, Fly ash side
55-60455-40962
Hardware: Wood bearing, 3” Hanger w/ bearing C5 adjustable adapter C4 adjustable adapter
55-81405 55-81900 55-78474 55-78475
59
SHROUDS SHROUD CLAMPS
DESCRIPTION
TRB #:
CHAMP PT#
BWD PT#
Cable Clamp for 6” Pipe
55-64472-40026
64472-40026
5710501343
Cable Clamp for 8” WAM
55-64472-40027
64472-40027
5710501259
Cable Clamp for 10” WAM
55-64472-40023
64472-40023
5710501258
Cable Clamp for 12” Pipe
55-64472-40022
64472-40022
5710501349
Strap Style Clamp, order by the inch length required. Band Material, 1/2” SS Clamp
55-89886 55-89887
BATCHER DISCHARGE DM SHROUDS
DESCRIPTION
TRB #:
BWD PT#:
8P x 6P x 8” Standard on BANDIT, BTR and BTRR plants
55-12545-14691
472-14874-1A
10P x 8P x 8”
55-12545-14661
472-14874-2A
12P x 10P x 8”
55-12545-15271
472-14874-3A
14P x 10P x 8”
55-12545-14861
472-14874-4A
8W x 6P x 10”
55-12545-14781
5710001306
8W x 6P x 12”
55-12545-14641
5710001305
8W x 8P x 8”
55-12545-14621
5710001310
8W x 10P x 10”
55-12545-14771
5710001312
8P x 10P x 12”
55-12545-14581
5710001316
10W x 10P x 12”
55-12545-14822
5710100083
10W x 12P x 10”
55-12545-14631
5710001321
10W x 12P x 12”
55-12545-14871
5710001322
12P x 14P x 12”
55-12545-14861
5710001324
60
SHROUDS GR SHROUDS
CEMENT PASS-THROUGH GR SHROUDS
DESCRIPTION
TRB #:
CHAMP PT#
BWD PT#
8” WAM to Truck, 36” long, GR
55-12545-14701
12545-14701
8” WAM to Truck, 48” long, GR
55-12545-15085
12545-15085
5710101473
8” WAM to Truck, 60” long, GR
55-12545-15086
12545-15086
5710101813
6” Pipe to Truck, 24” long, GR Cement boot for standard new style discharge head.
55-12545-14655
12545-14655
6” Pipe to Truck, 30” long, GR Cement boot for standard new style discharge head.
55-12545-14653
12545-14653
6” Pipe to Truck, 36” long, GR Cement boot for standard new style discharge head.
55-12545-14651
12545-14651
5710000771 (22X36GR)
6” Pipe to Truck, 48” long, GR Cement boot for standard new style discharge head.
55-12545-14652
12545-14652
(22X48GR)
SHROUDS, BOOTS & CLAMPS DM = GR = RR =
Diaphragm Material. Vinyl coated canvass material, black on one side, gray on the other side. Used on Ross Plants for shroud material. Gum Rubber. Used as a discharge shroud on Ross transit mix plants. Standard thickness is 1/8”. Red Rubber. Used as a gasket material on powder butterfly and piping connections. Also used to seal low pressure water piping connections. Typical thickness is 1/8”.
61
SHROUDS GR SHROUDS
FOR DISCHARGE HEADS
DESCRIPTION
TRB #:
30” NEW STYLE DISCHARGE HEAD 88” x 18” Water Ring to Truck, 55-12545-14611 18” long, GR; Agg boot for standard new style 30” discharge head.
CHAMP PT#
BWD PT#
12545-14611
5710100769 (88X18GR)
88” x 24” Water Ring to Truck, 24” long, GR; Agg boot for standard new style 30” discharge head.
55-12545-14612
12545-14612
88X24GR
88” x 30” Water Ring to Truck, 30” long, GR; Agg boot for standard new style 30” discharge head.
55-12545-14763
77167
5710101475
88” x 36” Water Ring to Truck, 36” long, GR
55-12545-14614
12545-14614
5710000787
UNIPLANT & OLD-STYLE 24” DISCHARGE HEAD 65” x 18”
55-12545-14552
12545-14552
5710000237 (65X18GR)
65” x 24”
55-12545-14551
76947
5710000130
65” x 26”
55-12545-14555
65” x 28”
55-12545-14556
65” x 30”
55-12545-14553
12545-14553
65X30GR
STANDARD OLD-STYLE DISCHARGE HEAD 68”x18” Water Ring to Truck, 18” long, GR
55-12545-14922
68”x24” Water Ring to Truck, 24” long, GR 67-1/2” act cir, 21-1/2 act ID
55-12545-14921
68”x30” Water Ring to Truck, 30” long, GR 67-1/2”act cir, 30-1/2 act ID
55-12545-14923
68”x36” Water Ring to Truck, 36” long, GR 67-1/7” act cir, 30-1/2 act ID
55-12545-14924
62
SHROUDS GR & DM SHROUDS FOR PLANTS
DESCRIPTION
TRB #:
BANDIT B5 Discharge Head Aggregate Shroud GR Cement Shroud GR
55-12545-14722 55-12545-14651
Cement Wt. Bin 10” x 10” Cement Fill DM Cement Discharge DM
55-12545-14631 55-12545-14591
BANDIT B12 Discharge Head 29” x 18” Aggregate Shroud GR 7” x 18” Cement Shroud GR
55-12545-14492 55-12545-14491
Cement Weigh Bin 8”W x 10”P x 8” Cement Fill DM Cement Discharge DM
55-12545-14661 55-12545-14641
RUSTLER R3 Discharge Head Aggregate Shroud GR Cement Shroud GR
55-79410 55-79411
Cement Weigh Bin Cement Fill DM Cement Discharge DM
55-12545-14471 55-12545-14481
UNIROVER U1248 Cement Chute GR Plug Valve DM
55-12545-15151 55-12545-10951
MISCELLANEOUS 78” x 30” 20” x 24”
55-77161 55-12545-11161
63
WATER SYSTEMS BADGER® WATER METERS
DESCRIPTION
4” Meter, Complete / Flange Mount 4” Meter, Head Assembly, Complete (includes impeller housing assembly and transmitter head assembly, 4 Pole Impeller and Buna Seals)
TRB #: 55-73126 55-75934
4” Meter, Head Gasket 55-45256 4” Meter, Rotor & Spindle (Impeller)
55-76869
4” Meter, PFT-4E Transmitter Head Assy, Complete 55-71782 (includes circuit board, housing and Magneto-Resistive pickup). Fits 4” meters only. 4” Meter, Lower Housing Assembly for PFT-4E 55-77832 Transmitter board. Magneto-Resistive sensor ONLY is included (no circuit board, no upper cover, screws, or gaskets). Fits 2” and 3” meters. 4” Meter, Tetra seal
55-88487
3” Meter, Complete / Flange Mount
55-89782
3” Meter, Rotor & Spindle (Impeller)
55-71699
3” Meter, Head Assembly, Complete (includes Impeller 55-74230 housing assembly, Impeller, and 2-transmitter head assembly). Fits 2” and 3” meters. 2” Meter, Complete / Flange Mount
55-72872
2” Meter, Meter, Rotor & Spindle (Impeller)
55-76886
2” Meter, Head Assembly, Complete (includes Impeller 55-76928 housing assembly, Impeller, and transmitter head assembly). Fits 2” and 3” meters. 1-1/2” Meter with Transmitter
64
55-74168
WATER SYSTEMS COMMON PARTS FOR ALL BADGER® METERS
DESCRIPTION
TRB #:
PFT-4E Transmitter Cover, Clear Plastic PFT-4E Transmitter Cover, Gasket
55-77058
PFT-4E Transmitter (Board Only)
55-72787
55-77059
2” & 3” Meter, PFT-4E Transmitter Assembly, 55-77077 Complete (includes circuit board, housing and Magneto-Restive pickup). Fits 2” and 3” meters. 2” & 3” Meter, Lower Housing Assembly for 55-77831 PFT-4E Transmitter board. Magneto-Resistive sensor ONLY is included (no circuit board, upper cover, screws, or gaskets). Fits 2” and 3” meters. 2” & 3” Meter, Head Gasket
55-89782/24
2” 3” Meter, Viton Gasket
PS001025
2” & 3” Meter, Tetra Seal
55-85974
WATER STRAINERS 4” Strainer, Complete / Flange Mount Screen 3” Strainer, Complete / Flange Mount Screen 2” Strainer, Complete / Flange Mount Screen
55-46532 55-PS002273
4” Strainer, Complete / Threaded Ends Screen 3” Strainer, Complete / Threaded Ends Screen 2” Strainer, Complete / Threaded Ends Screen
55-PS002276 55-PS002277
55-46529 55-PS002274 55-77373 55-PS002275
55-PS002278 PS001100 44-3960100344 55-PS002279
65
WATER SYSTEMS ATC COUNTERS
DESCRIPTION
ATC 366, Water Controller (Simi Automatic)
TRB #: 55-88533
ATC 376, Water Controller (Simi Automatic, 55-77160 scalable, and solid state) *Used on current manual panels.
NOTES:
66
ORDER FORM REFERENCE GUIDE ORDER FORM Fax this Completed Order Form to: 405-491-2323 Attn: Parts Literature & Support OR Mail to: TEREX ROADBUILDING ATTN: PARTS LITERATURE / CUSTOMER SERVICE PO BOX 1985 OKLAHOMA CITY, OK 73101-1985
PLEASE PRINT CLEARLY Your Name_____________________________________________________
Title________________________________ Quantity Requested _________
Company Name_________________________________________________
Company Address _______________________________________________
City _______________________ St ______ Zip _______ Country________
Phone (
) _________________
FAX (
) _____________________
Please allow 3 - 4 weeks for shipping. There is no charge for these reference guides.
TEREX ROADBUILDING • PO BOX 1985 • OKLAHOMA CITY, OK 73101-1985
[email protected] • www.terexrb.com • (888) 837-3972 67
NOTES:
68
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TEREX ROADBUILDING
•
PO BOX 1985
•
OKLAHOMA CITY, OK 73101
CUSTOMER SERVICE AND SUPPORT Call (888) 837-3972 • Fax (405) 491-2323 • Email:
[email protected] • www.terexrb.com © 2008 Terex Corporation • All Rights Reserved
Terex® is a registered trademark of Terex Corporation in the United States of America and many other countries. Products and services listed may be trademarks, service marks, or trade names of Terex Corporation and/or its subsidiaries in the United States of America and other countries, and rights are reserved.
