Range of products - Stahlo

Range of products

1

Content

Company 04 – 05

Processing steel straight from the line.

Services 06 – 15

Range of products: 06 – 07 Slitted coils 08 – 09 Cut-to-size sheets 10 – 11 Standard sheets 12 – 13 Blanks 14 – 15 Contoured blanks

16 – 57

Steel grades: 16 – 23 Hot rolled 24 – 33 Cold rolled 34 – 39 Electrolytically galvanised 40 – 51 Hot-dip galvanised 52 – 57 Special grades

58 – 59

Key

60 – 67

Equivalent standards

Service 68 – 69

Technical application consultancy.

70 – 73

High class quality.

Quality

Contact us 74 – 75

2

Always to your service.

3

Processing steel straight from the line.

Stahlo is one of the advanced state-of-the-art and largest independent steel service centres in Germany. We offer a complete range of products and services for all relevant materials in the sheet metal market. At our German sites in Dillenburg and Gera we produce for our customers´ individual needs slitted coils, cut-to-size sheets, standard sheets, blanks, and contoured blanks in any typical grade, including high strength and ultra-high strength steels. With our technical application consultancy service you will find the right steel grade for your requirements. Qualified customer service is our priority. We use the full range of SAP information and communication technologies, including SAP's automotive module, to provide optimum products and services for you. Certified according to DIN ISO/TS 16949, Stahlo ensures that you receive the quality and flexibility you need to gain the competitive edge. And wherever your site is located – Stahlo will deliver just in time.

Stahlo offers a number of benefits: Longtime experience in the international steel market Technical application consultancy at the beginning of the planning and development stages World-wide and independent supply chain competency Efficient material stock-keeping and continous delivery readiness Processing high strength and ultra-high strength steel with a tensile strength of 1,450 MPa Manufacturing outer skin panels State-of-the-art manufacturing equipment Just in time delivery right to your production line

4

5

Range of products: Slitted coils

Dimensions and weights Max. coil/ring weight, primary material

35 to

Max. coil diameter, primary material

2,100 mm

Coil inner diameter

508/610 mm

Max. coil/ring weight, finished product

25 to

Max. coil diameter, finished product 2,000 mm

Slitted coils In addition to standard and special grade products, we also produce high strength and ultra-high strength coils on our slitting lines. Thanks to our high capacities and flexible manufacturing technologies we can supply most requests at short notice. This is particularly relevant for our slitting lines, the engines that drive our steel service. Computer-optimised shaft tipping, minimum process tolerances, ultrashort set-up times and automated production processes, including packaging, make Stahlo’s slitting lines particularly flexible and help us to provide made-to-measure slitted coils. We can supply standardand special grades from widths as small 10 mm.

Max. coil diameter for pallets

2,000 mm

Max. pallet weight

5,000 kg

Strip width

min. 10 mm, max. 1,780 mm

Max. tensile strength

1,400 MPa

Thickness Sheet steel

0.4 mm – 4.0 mm

Materials Hot rolled, pickled, oiled, unoiled Coated sheet steel, with or without protective film Cold rolled, oiled, unoiled Zinc-plated sheet steel, oiled, unoiled High strength and ultra-high strength steel with a tensile strength of 1,400 MPa

You will find our material grades on pages 16 onwards.

6

Special grades

7

Range of products: Cut-to-size sheets

Dimensions and weights Max. coil weight

40 to

Max. coil diameter

2,300 mm

Pack weight

max. 4,000 kg

Sheet width

min. 55 mm, max. 2,000 mm

Sheet length

min. 300 mm, max. 6,000 mm

Thickness Cut-to-size sheets Stahlo provides cut-to-size sheets in all standard grades with thicknesses of 0.5 to 3.0 mm, lengths of 300 to 6,000 mm, and widths of 55 to 2,000 mm. Our state-of-the-art slitting and cut-to-length lines work with high feed rates and highest precision. Each sheet undergoes an automatic in-process inspection for length, width and diagonal measures.

Sheet steel

0.5 mm – 3.0 mm

Materials Hot rolled, pickled, oiled, unoiled Coated sheet steel, with or without protective film Cold rolled, oiled, unoiled

Stahlo production efficiency standards: Minimal set-up times Outstanding process chain management using SAP R/3 High operating speeds Extremely tight process tolerances State-of-the-art measuring techniques Fast material preperation at our automated packaging line

Zinc-plated sheet steel, oiled, unoiled Special grades

You will find our material grades on pages 16 onwards.

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9

Range of products: Standard sheets


40 to

Max. coil diameter

2,300 mm

Pack weight

max. 4,000 kg


0.5 mm – 3.0 mm > 4.0 mm on enquiry

Standard formats Stahlo standard formats are also part of our made-to-measure product range. According to our customers´ needs, we keep a wide range of standard size sheets permanently in stock. Our standard formats are available in thiknesses 0.5 – 3.0 mm and have the following dimensions (width x length):

Materials Hot rolled, pickled, oiled, unoiled Coated sheet steel, with or without protective film Cold rolled, oiled, unoiled Zinc-plated sheet steel, oiled, unoiled

1,000 1,250 1,500 2,000

10

x x x x

2,000 mm 2,500 mm 3,000 mm 4,000 mm

Special grades

11

Range of products: Blanks

Trapezoids, parallelograms Stahlo's blank cutting line is one of the largest and most advanced machines that independent steel service centres have to offer, plus it can process ultra-high strength steels. We produce trapezoids and parallelograms with angles between +30° and -30°.

Curved cuts We produce curved cuts, including tool handling, if desired.

Contoured blanks We produce (large) blanks with our 10,000 MPa press that includes a 4,750 x 2,750 mm tool table. The technical capability to produce outer skin panels is a further proof of our high quality standard.

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Range of products: Contoured blanks


40 to

Coil width

400 – 2,070 mm

Coil outer diameter

800 – 2,300 mm

Coil inner diameter

508/610 mm

Press

10,000 MPa

Tool table

4,750 x 2,750 mm

Levelling machine

Includes a spare unit

Max. tensile strength

1,450 MPa

Trapezoids/parallelograms

+ 30° bis - 30°

Max. stacking weight

10 to

Contoured blanks Our site in Gera hosts one of the largest and most advanced blanking lines in Europe. It combines a 10,000 MPa press with a 4,750 – 2,750 mm tool table to produce trapezoids, parallelograms, outer skin panels and standard blanks from 40 ton coils. We supply blanks as finished products, so your press capacity is optimised, and you can start forming straight away. We also reduce expensive scrap-handling in press plants since blanks and scrap have been seperated up front.


0.45 – 3.0 mm

Materials Hot rolled, pickled, oiled, unoiled Cold rolled, oiled, unoiled High strength and ultra-high strength steel with a tensile strength of 1,450 MPa Outer skin panels Coated sheet steel, with or without protective film Hot-dip galvanised and electrolytically galvanised sheet You will find our material grades on pages 16 onwards.

14

Special grades

15

Steel grades: Hot rolled

Hot rolled, unalloyed steel in compliance with DIN EN 10111 Grade designation EN 10027-1 EN 10027-2 and CR 10260

Mechanical properties3) 1)

Chemical composition2)

Tensile strength

Yield strength

Min. percent elongation at failure

Rm MPa

ReL MPa

L 0 = 80 mm

max.

1 ≤ e < 2 2 ≤ e ≤ 11

1.0 < e < 1.5

1.5 ≤ e < 2

2≤e<3

3 ≤ e ≤ 11

L 0 =5.65√S 0

(Melting analysis) Max. percentage by mass

Bend radius for bending test4)

Stability of mechanical properties

Method of deoxidising

C

Mn

P

S

0.12

0.6

0.045

0.045

DD11

1,0332

440

170 – 360 170 – 340

22

23

24

28

1e

1 month

At manufacturer's discretion

DD12

1,0398

420

170 – 340 170 – 320

24

25

26

30

0e

6 month

Fully killed

0.1

0.45

0.035

0.035

DD13

1,0335

400

170 – 330 170 – 310

27

28

29

33

0e

6 month

Fully killed

0.08

0.4

0.03

0.03

DD14

1,0389

380

170 – 310 170 – 290

30

31

32

36

0e

6 month

Fully killed

0.08

0.35

0.025

0.025

1MPa=1 N/mm2

Values for mechanical properties only apply to hot rolled products in black or chemically pickled and oiled states. It is irrelevant whether the products have undergone slightly cold re-rolling. 2) Unless otherwise agreed at the time of ordering, nitrogen-hardening elements such as titanium and boron may be added at the discretion of the manufacturer. 3) If the product is wide enough, the specimens for tensile testing must be taken perpendicular to the direction of rolling. 1)

All information without guarantee. Other steels on request.

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Hot rolled construction steel in compliance with DIN EN 10025-2

Grade designation EN 10027-1 CR 10260

EN 10027-2

Mechanical properties for flat and long products made of steel grades with notched bar impact values Min. yield strength ReH, MPa nominal thickness ≤ 16

EN 10027-1 CR 10260

Tensile strength Rm, MPa, nominal thickness mm

<3

Mechanical properties for flat and long products made of steel grades with notched bar impact values

Grade designation

≥3

> 100

> 150

> 250

≥ 100

≤ 150

≤ 250

≤ 400

EN 10027-2

Specimen position

Lo = 5.65 mm Nominal thickness

Min. percent elongation at failure Lo= 80 mm Nominal thickness ≤1

>1

> 1.5

>2

> 2.5

≥3

≤ 1.5

≤2

≤ 2.5

<3

≤ 40

18

19

20

21

26

S235JR

1,0038

235

360 - 510

360 - 510

350 - 500

340 - 490

–

S235JR

1,0038

S235J0

1,0114

235

360 - 510

360 - 510

350 - 500

340 - 490

–

S235J0

1,0114

S235J2

1,0117

235

360 - 510

360 - 510

350 - 500

340 - 490

330 - 480

S235J2

1,0117

t

15

16

17

18

19

24

S275JR

1,0044

l

15

16

17

18

19

23

S275J0

1,0143

S275J2

1,0145

t

13

14

15

16

17

21

l

14

15

16

17

18

22

S275JR

1,0044

275

430 - 580

410 - 560

400 - 540

380 - 540

–

S275J0

1,0143

275

430 - 580

410 - 560

400 - 540

380 - 540

–

S275J2

1,0145

275

430 - 580

410 - 560

400 - 540

380 - 540

380 - 540

S355JR

1,0045

355

510 - 680

470 - 630

450 - 600

450 - 600

–

S355J0

1,0553

355

510 - 680

470 - 630

450 - 600

450 - 600

–

S355J2

1,0577

355

510 - 680

470 - 630

450 - 600

450 - 600

450 - 600

S355K2

1,0596

355

510 - 680

470 - 630

450 - 600

450 - 600

450 - 600

S450J0

1,0590

450

–

550 - 720

530 - 700

–

–

a) For sheet metal, steel strip and sheet bars > 600 mm wide, the direction is transverse (t) to rolling. For all other products, values are longitudinal (l) to rolling direction. b) 1 MPa = 1 N/mm2 c) Values apply to flat products. d) Only for long products.

l

17

S355JR

1,0045

S355J0

1.0553

S355J2

1,0577

S355K2

1,0596

t

12

13

14

15

16

20

S450J0

1,0590

l

–

–

–

–

–

17

a) For sheet metal, steel strip and sheet bars > 600 mm wide, the direction is transverse (t) to rolling. For all other products, values are longitudinal (l) to rolling direction. b) Values apply to flat products. d) Only for long products.


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Hot rolled construction steel in compliance with DIN EN 10025-2 Grade designation Chemical composition (parts analysis) EN 10027-1 CR 10260

EN 10027-2

Method of deoxidising

Max. C in % for product thickness in mm

Si

Mn

P

S

N

Cu

Other

≤ 16

> 16 ≤ 40

> 40

% max.

% max.

% max.

% max.

% max.

% max.

% max.

S235JR

1,0038

FN

0.19

0.19

0.23

–

1.50

0.045

0.045

0.014

0.60

–

S235J0

1,0114

FN

0.19

0.19

0.19

–

1.50

0.040

0.040

0.014

0.60

–

S235J2

1,0117

FF

0.19

0.19

0.19

–

1.50

0.035

0.035

–

0.60

–

S275JR

1,0044

FN

0.24

0.24

0.25

–

1.60

0.045

0.045

0.014

0.60

–

S275J0

1,0143

FN

0.21

0.21

0.21

–

1.60

0.040

0.040

0.014

0.60

–

S275J2

1,0145

FF

0.21

0.21

0.21

–

1.60

0.035

0.035

–

0.60

–

S355JR

1,0045

FN

0.27

0.27

0.27

0.6

1.70

0.045

0.045

0.014

0.60

–

S355J0

1,0553

FN

0.23

0.23

0.24

0.6

1.70

0.040

0.040

0.014

0.60

–

S355J2

1,0577

FF

0.23

0.23

0.24

0.6

1.70

0.035

0.035

–

0.60

–

S355K2

1,0596

FF

0.23

0.23

0.24

0.6

1.70

0.035

0.035

–

0.60

–

S450J0

1,0590

FF

0.23

0.23

0.24

0.6

1.80

0.040

0.040

0.027

0.60

–

b) FN: No unkilled steel allowed. FF: Fully killed steel. d) For long products, P and S contents may be higher by 0.005 %. e) For long products, the maximum sulphur content can be increased by 0.015 % to improve resilience, if the steel has been treated to alter the formation of sulphide and chemical composition comprises at least 0.0020 % Ca. f) The maximum value for nitrogen content does not apply if the steel has a total aluminium content of 0.015 % or more, or a content of acid-soluble aluminium of 0.013 % or more, or sufficient quantities of other nitrogen-hardening elements. Nitrogen-hardening elements must be specified on the test certificate.

g) Cu contents in excess of 0.45 % may cause hot cracking during hot forming. h) If other elements are added, these must be specified on the test certificate. i) For a nominal thickness of > 150 mm, max. 0.22 %. j) Max. 0.24 % C for steel grades suitable for roll forming. k) For a nominal thickness of > 30 mm, max. 0.24 % C. l) Only for long products. m) The steel may contain max. 0.06 % Nb, max. 0.15 % V, and max. 0.06 % Ti.


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Hot rolled steel with high yield strengths in compliance with DIN EN 10149-2 Grade designation Latest

Mechanical properties

(longitudinal sample)

Material number

Tensile strength

Yield strength

Rm

Re min

< 3mm L 0 = 80 mm

≥ 3 mm L 0 = 5.65

S315MC

1,0972

390 – 510

315

20

24

S355MC

1,0976

430 – 550

355

19

23

S420MC

1,0980

480 – 620

420

16

19

S460MC

1,0982

520 – 670

460

14

17

S500MC

1,0984

550 – 700

500

12

14

S550MC

1,0986

600 – 760

550

12

14

S600MC

1,8969

650 – 820

600

11

13

S650MC

1,8976

700 – 880

650

10

12

S700MC

1,8974

750 – 950

700

10

12

Grade designation Latest

Material number

Elongation in % min

Example S315MC/NC: S = Construction (structural) steel 315 = Code for minimum yield strength MC = thermo-mechanical rolled

1 MPa = 1 N/mm2 Please refer to DIN EN 10051 for dimensional and shape tolerances.

Chemical composition of thermo-mechanically rolled steel (Melting analysis) Max. percentage by mass C

Mn

Si

P

S 2)

Almin

Nb 1)

V 1)

Ti 1)

Mo

B

0.12

1.30

0.50

0.025

0.020

0.015

0.09

0.20

0.15

-

-

S315MC

1,0972

S355MC

1,0976

0.12

1.50

0.50

0.025

0.020

0.015

0.09

0.20

0.15

-

-

S420MC

1,0980

0.12

1.60

0.50

0.025

0.015

0.015

0.09

0.20

0.15

-

-

S460MC

1,0982

0.12

1.60

0.50

0.025

0.015

0.015

0.09

0.20

0.15

-

-

S500MC

1,0984

0.12

1.70

0.50

0.025

0.015

0.015

0.09

0.20

0.15

-

-

S550MC

1,0986

0.12

1.80

0.50

0.025

0.015

0.015

0.09

0.20

0.15

-

-

S600MC

1,8969

0.12

1.90

0.50

0.025

0.015

0.015

0.09

0.20

0.22

0.50

0.005

S650MC

1,8976

0.12

2.00

0.60

0.025

0.015

0.015

0.09

0.20

0.22

0.50

0.005

S700MC

1,8974

0.12

2.10

0.60

0.025

0.015

0.015

0.09

0.20

0.22

0.50

0.005

The total of Nb, V and Ti must not exceed 0.22 %. 2) If agreed when the order is placed, maximum sulphur content is 0.010 % (melting analyses). 1)


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Steel grades: Cold rolled

Cold rolled, unalloyed steel in compliance with DIN EN 10130 Grade designation EN 10027-1

EN 10027-2

Mechanical properties Calibration per EN 10020

Surface type

Chemical composition Absence of stretcher strains

Yield strength

Tensile strength

Elongation

Re MPa a)

Rm MPa

A80 in % min b)

270 – 410

28

270 – 370

34

1.3

270 – 350

38

1.6

270 – 330

40

270 – 330

DC01 e)

1,0330

Unalloyed highgrade steel f)

A B

– 3 months

-/280 g)

DC03

1,0347


A B

6 months 6 months

-/240 g)

DC04

1,0338


A B

6 months 6 months

-/210 g)

DC05

1,0312


A B

6 months 6 months

-/180 g)

DC06

1,0873

Alloyed highgrade steel

A B

unlimited unlimited

-/170 h)

DC07

1,0898

Alloyed highgrade steel

A B

unlimited unlimited

-/150 h) 250 – 310

(Melting analysis) Max. percentage by mass r90min cd)

n90min c)

C

P

S

Mn

Ti

–

–

0.12

0.045

0.045

0.6

–

0.1

0.035

0.035

0.45

–

0.18

0.08

0.03

0.03

0.4

–

1.9

0.2

0.06

0.025

0.025

0.35

–

41

2.1

0.22

0.02

0.02

0.02

0.25

0.3 i)

44

2.5

0.23

0.01

0.02

0.02

0.2

0.2 i)

–

1 MPa = 1N/mm2 a) For products without a clear yield strength, the 0.2 % proof stress values (Rp0.2) are used as yield strength values. For other products lower yield strength values apply (ReL). For thicknesses < 0.7 mm and > 0.5 mm, the maximum yield strength values may be higher by 20 MPa. For thicknesses < 0.5 mm, the maximum yield strength values may be higher by 40 MPa. b) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at failure may be lower by 2 units. For thicknesses < 0.5 mm, the minimum values for elongation at failure may be lower by 4 units. c) r90 and n90 values apply only to a product thickness of > 0.5 mm. d) For thicknesses > 2 mm, the r80 value decreases by 0.2. e) It is recommended to process products made from DC01 steel within 6 weeks of being made available.

f) Unless otherwise agreed at the time of requesting a quotation and placing an order, steel grades DC01, DC03, DC04 and DC05 can be supplied as alloyed steels (e.g. using boron or titanium). g) For design purposes, a minimum yield strength (Re) of 140 MPa may be assumed for steel grades DC01, DC03, DC04 and DC06. h) For design purposes, a minimum yield strength (Re) of 120 MPa may be assumed for steel grade DC06, and 100 MPa for DC07 steel. i) For DC01 steel, the upper threshold Re = 280 MPa only applies for a period of 8 days after the product has been made available. j) Niobium may be used as a substitute for titanium. Carbon and nitrogen must be fully hardened.


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Cold rolled steel for enamelling in compliance with DIN EN 10209 1) 2) Grade designation EN 10027-1


EN 10027-2

Previous

Stability of mechanical properties and absence of stretcher strains

Chemical composition 9) Yield strength

Tensile strength

Elongation

Vertical anisotropy


Re MPa 3) max 2)

Rm MPa max

A80 in % 4) min

r90min 5)

C

DC01EK 6)

1,0390

FeK1

6 months 6)

270

270 – 390

30

–

0.08

DC04EK

1,0392

FeK4

6 months

220 11)

270 – 350

36

–

0.08

DC06EK

1,0869

FeK6

6 months

190

270 – 350

38

1.6

0.02

DC03ED

1,0399

FeD3

6 months 6)

240

270 – 370

34

–

10)

DC04ED

1,0394

FeD4

6 months

210 7)

270 – 350

38

–

10)

DC06ED

1,0872

FeD6

6 months

190

270 – 350

38

1.6

0.02

Ti

0.38)

0.38)

1 MPa = 1N/mm2 Mechanical property values apply only to cold rerolled products. For products without a distinct yield strength, the yield strength values are used for the 0.2 % proof stress values (Rp0.2), otherwise for the lower yield strength (Re1). For thicknesses < 0.7 mm and > 0.5 mm, the maximum yield strength values may be higher by 20 MPa. For thicknesses < 0.5 mm, the maximum yield strength values may be higher by 40 MPa. 3) For design purposes, a minimum yield strength of 140 MPa may be assumed for steel grades DC01EK, DC04EK, DC03ED and DC04ED, while 120 MPa may be assumed for steel grades DC06EK and DC06ED. 4) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at failure may be lower by 2 units. For thicknesses < 0.5 mm, the minimum values for elongation at failure may be lower by 4 units. 5) The r values apply only to a product thickness of > 0.5 mm. For thicknesses > 2 mm, the r value decreases by 0.2. 6) Other methods of deoxidisation may be used, subject to agreement when the order is placed. In this case, the stability of mechanical properties and the period for the absence of stretcher strains must be agreed at the time of ordering. 1) 2)

For thicknesses > 1.5 mm, yield strength may reach a maximum value of 225 MPa. Niobium may be used as a substitute for titanium. Carbon and nitrogen must be fully hardened. 9) Other types of steel with the same mechanical properties may be supplied, subject to agreement when the order is placed. Chemical composition of these steels must be agreed on placement of the order. 10) Steel grades DC03ED and DC04ED typically undergo solid-state decarburisation. Carbon content as determined by parts analysis must not exceed 0.004 % after decarburisation. If expressly agreed at the time of ordering, steel grades DC03ED and ED04ED can be supplied as alloyed steels (e.g. using titanium or boron) without undergoing solid-state decarburisation. In this case, the maximum values for carbon and titanium contents are the same as for steel grade DC06ED. 11) Upon special customer request, steel grade DC04EK can be supplied with a thickness of 0.7 mm to 1.5 mm with Re < 210 MPa and A80 > 38%. It is then up to the manufacturer to select roughness values for matt surfaces within the applicable range. 7) 8)


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Cold rolled steel with high yield strengths in compliance with DIN EN 10268 Grade designation Short name

Mechanical properties (transverse sample) Material number

0.2 % proof stress a)

Rp0.2 transverse MPa

Increase in yield strength as a result of Heat treatment BH2 Min. transverse MPa

Tensile strength

Elongation at failure

Vertical anisotropy

Vertical anisotropy

Rm transverse MPa

A80 Min. transverse %

r Max. transverse

r Min. transverse

Strain hardening exponent n Min. transverse

HC180Y

1,0922

180 – 230

340 – 400

36

1.7

0.19

HC180P

1,0342

180 – 230

280 – 360

34

1.6

0.17

HC180B

1,0395

180 – 230

300 – 360

34

1.6

0.17

HC220Y

1,0925

220 – 270

350 – 420

34

1.6

0.18

HC220I

1,0346

220 – 270

300 – 380

34

HC220P

1,0397

220 – 270

320 – 400

32

1.3

0.16

HC220B

1,0396

220 – 270

320 – 400

32

1.5

0.16

HC260Y

1,0928

260 – 320

380 – 440

32

1.4

0.17

HC260I

1,0349

260 – 310

320 – 400

32

HC260P

1,0417

260 – 320

360 – 440

29

HC260B

1,0400

260 – 320

360 – 440

29

HC260LA

1,0480

260 – 330

350 – 430

26

HC300I

1,0447

300 – 350

340 – 440

30

HC300P

1,0448

300 – 360

400 – 480

26

HC300B

1,0444

300 – 360

400 – 480

26

HC300LA

1,0489

300 – 380

380 – 480

23

HC340LA

1,0548

340 – 420

410 – 510

21

HC380LA

1,0550

380 – 480

440 – 560

19

HC420LA

1,0556

420 – 520

470 – 590

17

35

35

35

35

a) For a distinct yield strength, the lower yield strength values Re1 apply. b) Special agreements must be made for thicknesses > 1.2 mm. c) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at failure may be lower by 2 units.

28

1.4

0.18

1.4

0.17

1.4

0.16

1 MPa = 1 N/mm2

d) Minimum values for r (transverse) and n (transverse) apply only for a product thickness of > 0.5 mm. e) For thicknesses > 2 mm, the r (transverse) value decreases by 0.2. All information without guarantee. Other steels on request.

29



Chemical composition Material number

(Melting analysis) Max. percentage by mass C

Si

Mn

P

S

Almin

Ti a) b) 0.12

Nb a) b)

HC180Y

1,0922

0.01

0.3

0.7

0.06

0.025

0.01

HC180P

1,0342

0.05

0.4

0.6

0.08

0.025

0.015

HC180B

1,0395

0.05

0.5

0.7

0.06

0.025

0.015

HC220Y

1,0925

0.01

0.3

0.9

0.08

0.025

0.01

0.12

HC220I

1,0346

0.07

0.5

0.5

0.05

0.025

0.015

0.05

HC220P

1,0397

0.07

0.5

0.7

0.08

0.025

0.015

HC220B

1,0396

0.06

0.5

0.7

0.08

0.025

0.015

HC260Y

1,0928

0.01

0.3

1.6

0.1

0.025

0.01

0.12

HC260I

1,0349

0.07

0.5

0.5

0.05

0.025

0.015

0.05

HC 260P

1,0417

0.08

0.5

0.7

0.1

0.025

0.015

HC260B

1,0400

0.08

0.5

0.7

0.1

0.025

0.015

HC260LA

1,0480

0.1

0.5

0.6

0.025

0.025

0.015

0.15

HC300I

1,0447

0.08

0.5

0.7

0.08

0.025

0.015

0.05

HC300P

1,0448

0.1

0.5

0.7

0.12

0.025

0.015

HC300B

1,0444

0.1

0.5

0.7

0.12

0.025

0.015

HC300LA

1,0489

0.1

0.5

1

0.025

0.025

0.015

0.15

0.09

HC340LA

1,0548

0.1

0.5

1.1

0.025

0.025

0.015

0.15

0.09

HC380LA

1,0550

0.1

0.5

1.6

0.025

0.025

0.015

0.15

0.09

HC420LA

1,0556

0.1

0.5

1.6

0.025

0.025

0.015

0.15

0.09

a) These additional elements may be added either individually or in combination, provided they are included in the steel grade definition and percentage by mass is within the permissible limits. Vanadium and boron may also be added. The total percentage by mass of all four elements must not exceed 0.22 %.

b) Nb may be added instead of or in combination with Ti for any IF steel (Y). Nb or B can be used as a substitute for Ti for all grades that include “I” in their designation.


30

31



HC260LA

Mechanical properties (longitudinal sample) Material number

1,0480

0.2 % proof stress

Tensile strength


Rp0.2

Rm

A80

longitudinal MPa

longitudinal MPa

Min. longitudinal MPa

240 – 310

340 – 420

27

HC300LA

1,0489

280 – 360

370 – 470

24

HC340LA

1,0548

320 – 410

400 – 500

22

HC380LA

1,0550

360 – 460

430 – 550

20

HC420LA

1,0556

400 – 500

460 – 580

18

a) For a distinct yield strength, the lower yield strength values (ReL) apply. b) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at failure may be lower by 2 units.

1 MPa = 1 N/mm2


32

33

Steel grades: Electrolytically galvanised

Electrolytically galvanised steel in compliance with DIN EN 10152 Grade designation Short name


Material Symbol for Stability number the type of of

Surface Absence type of electrolytic mechanistretrefinement cal procher perties strains

Chemical composition Yield strength

Tensile strength

Elongation


Re MPa

Rm MPa

A80 % min.

r90 min.

n90 min.

c)

d), e)

d)

C

P

S

Mn

Ti

DC01

1,0330

+ZE

–

A B

– 3 months

140 –280 h)

270 – 410

28

–

–

0.12

0.045

0.045

0.6

DC03

1,0347

+ZE

6 Monate

A B

6 months 6 months

140 – 240

270 – 370

34

1.3

–

0.1

0.035

0.035

0.45

DC04

1,0338

+ZE

6 Monate

A B

6 months 6 months

140 – 220

270 – 350

37

1.6

0.170

0.08

0.03

0.03

0.4

DC05

1,0312

+ZE

6 Monate

A B

6 months 6 months

140 – 200g)

270 – 330

39

1.9

0.19

0.06

0.025

0.025

0.35

DC06

1,0873

+ZE

6 Monate

A B

unlimited

130 – 180i)

270 – 350

41

2.1

0.210

0.02

0.02

0.02

0.25

0.3

DC07

1,0898

+ZE

6 Monate

A B

unlimited

110 – 160i)

250 – 310

43

2.5

0.220

0.01

0.020

0.020

0.20

0.2j

unlimited

unlimited

a) Mechanical property values apply only to cold rerolled products. b) For products without a distinct yield strength, the yield strength values are used for the 0.2 % proof stress values (Rp0.2), otherwise for the lower yield strength (ReL). For thicknesses < 0.7 mm and > 0.5 mm, the maximum yield strength values may be higher by 20 MPa. For thicknesses < 0.5 mm, the maximum yield strength values may be higher by 40 MPa. c) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at failure may be lower by 2 units. d) r90, n90, F and II values (see footnote j and ISO 10113, ISO 10275) apply only to a product thickness of > 0.5 mm.

e) For thicknesses > 2.0 mm, the r90 or F value decreases by 0.2. f) It is recommended to process products made from DC01+ZE within 6 weeks of being made available. g) Unless otherwise agreed at the time of requesting a quotation and placing an order, steel grades DC01+ZE and DC04+ZE can be supplied as alloyed steels (e.g. using boron or titanium). h) For DC01+ZE steel, the upper threshold Re = 280 MPa only applies for a period of 8 days after the product has been made available. i) Niobium may be used as a substitute for titanium. Carbon and nitrogen must be fully hardened.


34

35


Zinc coatings of electrolytically galvanised steel strip and sheet steel Coating

Dual-side

Nominal zinc coating1) per side Thickness in μm

Weight in g/m2

Thickness in μm

Weight in g/m2

2.5/2.5

18/16

1.7/1.7

12/12

ZE 50/50

5/5

36/36

4.1/4.1

29/29

ZE 75/75

7.5/7.5

54/54

6.6/6.6

47/47

ZE 100/100

10/10

72/72

9.1/9.1

65/65

ZE 25/0

2.5/0

18/0

1.7/0

12/0

ZE 50/0

5/0

36/0

4.1/0

29/0

ZE 25/25

2)

Single-side

Various

Minimum value of coating (single surface sample)

ZE 75/0

7.5/0

54/0

6.6/0

47/0

ZE 100/0

10/0

72/0

9.1/0

65/0

ZE 50/25

5/2.5

36/18

4.1/1.7

29/12

ZE 75/25

7.5/2.5

54/18

6.5/1.7

47/12

ZE 75/50

7.5/5

54/36

6.6/4.9

47/29

Different coatings for each side available on request.

Calculating the coating weight: A coating weight of 50 g/m2 corresponds to a coating thickness of approx. 7.1 μm. A zinc coating thickness of 1 μm corresponds to a weight of 7.15 g zinc/m2 per side. 2) Coating available upon agreement. 1)

Source: Charakteristische Merkmale 092 (Characteristic features 092), “Elektrolytisch verzinktes Band und Blech” (Electrolytic zinc-plated steel strip and sheel steel), Steel Information Centre, Düsseldorf.


36

37


Surface treatment Code letter

Type of surface treatment

P

phosphatised

PC

phosphatised and chemically treated

C

chemically passivated

PCO

phosphatised, chemically treated, and oiled

CO

chemically passivated and oiled

PO

phosphatised and oiled

O

oiled

U

no surface treatment

Electroplated zinc-nickel alloy steel in compliance with DIN EN 10271 Chemical composition and mechanical properties of softsteel flat products electroplated with a two-sided zinc-nickel alloy 1) 2) Grade designation Short name


Material Symbol for Symbol for number the type of the type of

electrolytic electrolytic refinement refinement

Surface type

Chemical composition Absence of stretcher strains

Yield strength

Tensile strength

Elongation


Re MPa 2)

Rm MPa

A80 % min.

r90 min.

n90 min.

3)

4), 5)

5)

C

P

S

Mn

DC01

1,0330

+ZN

– –

A B

– 3 months

-/280 10)

270 – 410

28

–

–

0.12

0.045

0.045

0.60

DC03

1,0347

+ZN

6 Monate 6 Monate

A B

6 months 6 months

-/240

270 – 370

34

1.2

–

0.10

0.035

0.035

0.45

DC04

1,0338

+ZN

6 Monate 6 Monate

A B

6 months 6 months

-/220

270 – 350

36

1.4

0.160

0.08

0.030

0.030

0.40

DC05

1,0312

+ZN

6 Monate 6 Monate

A B

6 months 6 months

-/190

270 – 330

38

1.6

0.180

0.06

0.025

0.025

0.35

DC06

1,0873

+ZN

6 Monate 6 Monate

A B

unlimited unlimited

-/190

270 – 350

37

1.6

0.190

0.02

0.020

0.020

0.25

The values for mechanical properties only apply to products that were rerolled cold prior to surface refinement. 2) For products without a distinct yield strength, the yield strength values are used for the 0.2 % proof stress values (Rp0.2), otherwise for the lower yield strength (ReL). For thicknesses < 0.7 mm and > 0.5 mm, the minimum yield strength values may be higher by 20 N/mm2. For thicknesses < 0.5 mm, the minimum values for elongation at failure may be lower by 4 units. 3) For thicknesses < 0.7 mm and > 0.5 mm, the minimum values for elongation at failure may be lower by 2 units. For thicknesses < 0.5 mm, the minimum values for elongation at failure may be lower by 4 units. 4) r90, n90, r and n values apply only to a product thickness of > 0.5 mm (cf. ISO 10113 and ISO 10275). 5) For thicknesses > 0.2 mm, the r90 or r value decreases by 0.2. 6) It is recommended to process products made from DC01+ZN steel within 6 weeks of being made available. 1)

38

Ti

0.30 11)

Unless otherwise agreed at the time of ordering, steel grades DC01+ZN, DC03+ZN, DC04+ZN and DC05+ZN can be supplied as alloyed steels (e.g. using boron or titanium). 8) For design purposes, a minimum yield strength of 140 MPa may be assumed for steel grades DC01+ZN, DC03+ZN, DC04+ZN and DC05+ZN. 9) For design purposes, a minimum yield strength of 120 MPa may be assumed for steel grade DC06+ZN. 10) For DC01+ZN steel, the upper threshold of 280 MPa only applies for a period of 8 days after the manufacturer makes the product available. 11) Niobium may be used as a substitute for titanium. Carbon and nitrogen must be fully hardened. 7)


39

Steel grades: Hot-dip galvanised

Hot-dip galvanised steel in compliance with DIN EN 10346 Grade designation Short name

Material number

Mechanical properties (transverse sample) Symbol for the type of hot-dip coating

Chemical composition

Yield strength

Tensile strength


Vertical anisotropy

Strain hardening exponent

Re a) MPa

Rm MPa

A80 b) % min.

r90 min.

n90 min.


Si

Mn

P

S

Ti

DX51D

1,0226

+Z, +ZF, +ZA, +AZ, +AS

–

270 - 500

22

–

–

0.18 0.50 1.20 0.12 0.045 0.30

DX52D

1,0350


140 - 300 c)

270 - 420

26

–

–

0.12 0.50 0.60 0.10 0.045 0.30

DX53D

1,0355


140 - 260

270 - 380

30

–

–

0.12 0.50 0.60 0.10 0.045 0.30

DX54D

1,0306

+Z, +ZA

120 - 220

260 - 350

36

1.6

0.18

0.12 0.50 0.60 0.10 0.045 0.30

DX54D

1,0306

+ZF

120 - 220

260 - 350

34

1.4

0.18

0.12 0.50 0.60 0.10 0.045 0.30

DX54D

1,0306

+AZ

120 - 220

260 - 350

36

–

–

0.12 0.50 0.60 0.10 0.045 0.30

DX54D

1,0306

+AS

120 - 220

260 - 350

34

1.4 d)e)

0.18 e)

0.12 0.50 0.60 0.10 0.045 0.30

DX55D

1,0309

+AS

140 - 240

270 - 370

30

–

–

0.12 0.50 0.60 0.10 0.045 0.30

DX56D

1,0322

+Z, +ZA

120 - 180

260 - 350

39

1.9 d)

0.21

0.12 0.50 0.60 0.10 0.045 0.30

DX56D

1,0322

+ZF

120 - 180

260 - 350

37

1.7 d)e)

0.20 e)

0.12 0.50 0.60 0.10 0.045 0.30

DX56D

1,0322

+AS

120 - 180

260 - 350

39

1.7

0.20

0.12 0.50 0.60 0.10 0.045 0.30

DX57D

1,0853

+Z, +ZA

120 - 170

260 - 350

41

2.1 d)

0.22

0.12 0.50 0.60 0.10 0.045 0.30

DX57D

1,0853

+ZF

120 - 170

260 - 350

39

1.9 d)e)

0.21 e)

0.12 0.50 0.60 0.10 0.045 0.30

DX57D

1,0853

+AS

120 - 170

260 - 350

41

1.9 d)e)

0.21 e)

0.12 0.50 0.60 0.10 0.045 0.30

a) For products without a distinct yield strength the 0.2 % proof stress values (Rp0.2) apply, for distinct yield strength products, the lower yield strength values ReL apply. b) For product thicknesses of 0.50 < l < 0.70 mm (including coating), the minimum values for elongation at failure A80 decrease by 2 units (or by 4 units, where t < 0.5 mm). c) This value applies only to cold rerolled products (surface types B and C). d) For t > 1.5 mm, the r90 value decreases by 0.2. e) For t ≤ 0.70 mm, the r90 value decreases by 0.2 and the n90 value by 0.01.


40

d)e)

e)

1 MPa = 1 N/mm2

Permissible deviations between the results of the parts analysis and the melting analysis thresholds as specified in the table above. Element Defined threshold value based on the melting analysis values in the table above (percentage by mass)

Permissible deviations for the parts analysis (percentage by mass)

C

0.12

+ 0.02

Si

0.5

+ 0.03

Mn

0.6

+ 0.10

P

0.1

+ 0.01

Si

0.045

+ 0.005

Ti

0.3

+ 0.01

41


Coatings for common grades Coatings Zinc Z

Zinc-iron ZF

Coatings

Zinc-aluminium ZA

Aluminium-zinc AZ

Aluminium-silicon AS Coating thickness per side in μm

Density in kg/dm3 7.1

7.1

6.6

3.8

3.0

Theoretical value1) (reference value)

Coating weight in g/m2, both sides3)

Scatter range2) min.

max.

7

5

12

8

6

13

10

7

15

13

9

19

14

10

20

15

11

21

16

11

22

100

17

12

23

120

20

15

27

23

17

31

25

19

33

450

32

24

42

600

42

32

55

100

100

95

120 140

140

60 130 100

200

185

80

200 225 275

255

150

300 350

185

Coating thickness can be calculated as follows using the coating weight. Example: A zinc coating of 100 g/m2 on both sides corresponds to an approximate zinc coating thickness of 7.1 μm on each side:

1)

Zinc coating weight (g/m2, two sides) = Zinc coating thickness (μm per side) 2 x 7.1 (= zinc density) The same formula applies to any other coating. The end-user may assume that these threshold values are observed for both top side and underside. 3) The coating weight is determined using chemical separation. For hot-dip zinc-plated flat products the procedures as outlined in DIN EN 10346 are used. The same formula applies to any other coating.

150

Type of coating Z = Standard zinc-plating ZF = Zinc-iron alloy ZA = Zinc-aluminium coating (Galfan), 5 % aluminium, remainder zinc AZ = Aluminium-zinc coating (Galvalume), 55 % aluminium, 1.6 % silicon, remainde zinc AS = Aluminium-silicon coating (FAL), 8–11 % silicon, remainder aluminium

2)

42

Source: Steel Information Centre, Charakteristische Merkmale 095 (Characteristic features 095), “Schmelztauchveredeltes Band und Blech” (Hot-dip-galvanised steel strip and sheet steel). All information without guarantee. Other steels on request.

43

Steel grades: Hot-dip galvanised Key 1

Highly recommended

2

Recommended

3

Standard

4

Not ideal

5

Not recommended

6

Does not occur in the field

(This table represents a general assessment based on current experiences. It does not apply to every application scenario. If in doubt, please contact your supplier.) Source: Steel Information Centre, Charakteristische Merkmale 095 (Characteristic features 095), “Schmelztauchveredeltes Band und Blech” (Hot-dip-galvanised steel strip and sheet steel).

General assessment of properties for hot-dip galvanised products ZF, ZA, AZ and AS vs. Z1) Z

ZF

ZA

AZ

AS

3

1

2

4

4

Conventional

3

3

3

3

3

Coil coating

3

3

2

4

4

Electrostatic

3

3

3

3

3

Electrophoretic

3

3

6

6

6

• Resistance to acids

3

3

2

1

1

• Resistance to bases

3

3

4

5

5

• Temperature stability

3

3

3

2

1

Non-deformed surface

3

6

2

1

1

Bending angle

3

6

2

2

2

Cutting edge

3

6

3

4

4

– Non-deformed surface

3

6

2

2

6

– Bending angle

3

6

2

2

6

– Cutting edge

3

6

3

4

6

Suitable for automotive applications

3

2

6

6

6

• (Micro) cracking

3

4

1

4

4

• Abrasion

3

4

3

4

4

• Highest forming requirements

3

3

1

5

4

• Spot welding

3

2

3

4

4

• Soft soldering

3

4

4

5

4

• Bonding

3

2

3

3

3

• Mechanical joining

3

3

3

3

3

General properties • Optimum surface • Suitable for painting

Corrosion stability • Unpainted

• Painted Coil coating

Forming properties

Joining

44

45


Hot-dip galvanised construction steel in compliance with DIN EN 10346 Steel grades and mechanical properties (longitudinal samples) Grade designation Short name

Material number

Mechanical properties (longitudinal sample) Symbol for the type of hot-dip coating

0.2 % proof stress

Tensile strength


Rp0.2 a) MPa min.

Rm MPa b) min.

A80 c) % min.

S220GD

1,0241

+Z, +ZF, +ZA, +AZ

220

300

20

S250GD

1,0242


250

330

19

S280GD

1,0244


280

360

18

S320GD

1,0250


320

390

17

S350GD

1,0529


350

420

16

S550GD

1,0531

+Z, +ZF, +ZA, +AZ

550

560

–

For distinct yield strength products, the upper yield strength values apply. A tensile strength range of 140 MPa is to be expected for all steel grades (except for S550GD). c) For product thicknesses of ≤ 0.70 mm (including coating), the minimum values for elongation at failure A80 decrease by 2 units. a)

b)

Chemical composition (Melting analysis) Max. percentage by mass

C

Si

Mn

P

S

0.20

0.60

1.70

0.10

0.045

1 MPa = 1 N/mm2

Permissible deviations between the results of the parts analysis and the melting analysis thresholds as specified in the table above Element

Defined threshold value Permissible deviations for the parts analysis (perbased on the melting anacentage by mass) lysis values in the table above (percentage by mass)

C

0.20

+ 0.02

Si

0.60

+ 0.03

Mn

1.70

+ 0.10

P

0.10

+ 0.01

S

0.045

+ 0.005


46

47


Hot-dip galvanised steel in compliance with DIN EN 10346 Mechanical properties of continuous hot-dip galvanised steel with high yield strengths for cold forming Grade designation Short name

Material number of hot-dip coating

Symbol for the type of electrolytic refinement

Proof stress a)

Bakehardening index

Tensile strength


Vertical anisotropy

Strain hardening exponent

Rp 0.2 MPa

BH2 MPa min.

Rm MPa

A80 b) c) % min.

r90 c) d)

n90

min.

min.

–

300 – 360

37

1.9

0.20

HX160YD

1,0910


160 – 220

HX180YD

1,0921


180 – 240

–

330 – 390

34

1.7

0.18

HX180BD

1,0914


180 – 240

35

290 – 360

34

1.5

0.16

HX220YD

1,0923


220 – 280

–

340 – 420

32

1.5

0.17

HX220BD

1,0919


220 – 280

35

320 – 400

32

1.2

0.15

HX260YD

1,0926


260 – 320

–

380 – 440

30

1.4

0.16

HX260BD

1,0924


260 – 320

35

360 – 440

28

–

–

HX260LAD

1,0929


260 – 330

–

350 – 430

26

–

–

HX300YD

1,0927


300 – 360

–

390 – 470

27

1.3

0.15

HX300BD

1,0930


300 – 360

35

400 – 480

26

–

–

HX300LAD

1,0932


300 – 380

–

380 – 480

23

–

–

HX340BD

1,0945


340 – 400

35

440 – 520

24

–

–

HX340LAD

1,0933


340 – 420

–

410 – 510

21

–

–

HX380LAD

1,0934


380 – 480

–

440 – 560

19

–

–

HX420LAD

1,0935


420 – 520

–

470 – 590

17

–

–

HX460LAD

1,0990


460 – 560

–

500 – 640

15

–

–

HX500LAD

1,0991


500 – 620

–

530 – 690

13

–

–

For a distinct yield strength, the lower yield strength values (ReL) apply. Reduced minimum values for elongation at failure apply to product thicknesses of t ≤ 0.50 mm (minus 4 units) and to thicknesses of 0.50 < t ≤ 0.70 mm (minus 2 units).

a)

b)

c) For AS, AZ and ZF coatings, the A80 minimum value decreases by 2 units, and the r90 minimum value by 0.2. d) For product thicknesses > 1.5 mm, the r90 value decreases by 0.2.


48

49

Steel grades: Hot-dip galvanised Deviation thresholds between the parts analysis and the melting analysis values as specified in the table below Element

Hot-dip galvanised steel in compliance with DIN EN 10346

Threshold values for the melting analysis, percentage by mass

Deviation from melting analysis threshold values, percentage by mass

C

< 0.11

+ 0.02

Si

< 0.50

+ 0.03

Mn

< 1.00 > 1.00 < 1.60

+ 0.05

P

< 0.12

+ 0.01

Si

< 0.025

+ 0.005

Altot

> 0.02

- 0.005

Ti

< 0.15

+ 0.02

Nb

< 0.09

+ 0.02

Grade designation Short name

a)

+ 0.10


Symbol for the type of hot-dip coating


Si

Mn

P

S

Alges

Ti b)

Nb b)

HX160YD

1,0910


0.01

0.15

0.70

0.06

0.025

≤ 0.1

0.12

0.09

HX180YD

1,0921


0.01

0.20

0.70

0.06

0.025

≤ 0.1

0.12

0.09

HX180BD

1,0914


0.10

0.50

0.70

0.06

0.025

≤ 0.1

0.12

0.09

HX220YD

1,0923


0.01

0.20

0.90

0.08

0.025

≤ 0.1

0.12

0.09

HX220BD

1,0919


0.10

0.50

0.70

0.08

0.025

≤ 0.1

0.12

0.09

HX260YD

1,0926


0.01

0.25

1.30

0.10

0.025

≤ 0.1

0.12

0.09

HX260BD

1,0924


0.10

0.50

0.80

0.10

0.025

≤ 0.1

0.12

0.09

HX260LAD

1,0929


0.11

0.50

0.60

0.030

0.025

≥ 0.015

0.12

0.09

HX300YD

1,0927


0,015

0.30

1.60

0.10

0.025

≤ 0.1

0.12

0.09

HX300BD

1,0930


0.11

0.50

0.80

0.12

0.025

≤ 0.1

0.12

0.09

HX300LAD

1,0932

+Z. +ZF, +ZA, +AZ, +AS

0.11

0.50

1.00

0.030

0.025

≤ 0.1

0.15

0.09

HX340BD

1,0945


0.11

0.50

0.80

0.12

0.025

≤ 0.1

0.12

0.09

HX340LAD

1,0933


0.11

0.50

1.00

0.030

0.025

≥ 0.015

0.15

0.09

HX380LAD

1,0934


0.11

0.50

1.40

0.030

0.025

≥ 0.015

0.15

0.09

HX420LAD

1,0935


0.11

0.50

1.40

0.030

0.025

≥ 0.015

0.15

0.09

HX460LAD

1,0990


0.15

0.50

1.70

0.030

0.025

≥ 0.015

0.15

0.09

HX500LAD

1,0991


0.15

0.50

1.70

0.030

0.025

≥ 0.015

0.15

0.09

a) H = High-strength flat steel products for cold forming, X = Rolling state (hot rolled or cold rolled) not specified, nnn = Minimum proof stress value R p0.2 in MPa; B = Bake-hardening, P = Phosphate alloy, Y = Interstitial free (IF steel), LA = Low alloy (microalloyed), D = For hot-dip coatings b) These additional elements may be added individually or in combination. If any values are defined, the specified thresholds apply. Vanadium and boron may also be added. However, the total percentage by mass of the alloyed elements, Ti, Nb and V, must not exceed 0.22 %.


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51

Special grades: Multiphase steel

DP, TRIP and CP steel DIN EN 10346 Hot-dip galvanised, electrolytically galvanised and uncoated steel Grade designation Short name

Mechanical properties Material number

Proof stress

Tensile strength Rm MPa min.

Elongation at failure a) A80 % min.

Strain hardening exponent n10-UE min.

Bake-hardening index BH2 MPa min.

Rp0.2 MPa DP steel HCT450X

1,0937

260 – 340

450

27

0.16

30

HCT500X

1,0939

300 – 380

500

23

0.15

30

HCT600X

1,0941

340 – 420

600

20

0.14

30

HCT780X

1,0943

450 – 560

780

14

–

30

HCT980X

1,0944

600 – 750

980

10

–

30

TRIP steel HCT690T

1,0947

430 – 550

690

23

0.18

40

HCT780T

1,0948

470 – 600

780

21

0.16

40

CP steel HCT600C

1,0953

350 – 500

600

16

-

30

HCT780C

1,0954

500 – 700

780

10

-

30

HCT980C

1,0955

700 – 900

980

7

-

30

a) For product thicknesses < 0.7 mm with zinc-iron or zinc-nickel coatings, minimum elongation at failure can decrease by 2 %. b) Values must be agreed during RFQ and at the time of ordering.


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53


FB, DP, CP and MS steel DIN EN 10346 Hot-dip galvanised, electrolytically galvanised and uncoated steel Grade designation Short name

Mechanical properties Material number

Proof stress

Tensile strength Rm MPa min.

Elongation at failure a) A80 % min.

Strain hardening exponent n10-UE min.

Bake-hardening index BH2 MPa min.

Rp0.2 MPa FB steel HDT450F

1,0961

320 – 420

450

23

–

30

HDT560F

1,0959

460 – 570

560

16

–

30

DP steel HDT580X

1,0936

330 – 460

580

19

0.13

30

CP steel HDT750C

1,0956

620 – 760

750

10

–

30

HDT780C

1,0957

680 – 830

780

10

–

30

HDT950C

1,0958

720 – 920

950

9

–

30

MS steel HDT1200M

1,0965

900 – 1,150

1,200

5

–

30

a) For product thicknesses < 0.7 mm with zinc-iron or zinc-nickel coatings, minimum elongation at failure can decrease by 2 %. b) Values must be agreed during RFQ and at the time of ordering.


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55


Permissible deviations between the results of the parts analysis and the melting analysis thresholds Element C Si Mn P S Algesamt Cr+Mo Nb Ti Nb+Ti V B

Defined threshold value based on melting analysis values (percentage by mass) ≤ 0.32 ≤ 0.60 > 0.60 ≤ 0.80 > 0.80 ≤ 2.20 ≤ 2.50 ≤ 0.12 ≤ 0.015 > 0.015 ≤ 0.045 ≥ 0.015 ≤ 2.00 ≤ 1.20 ≤ 0.09 ≤ 0.15 ≤ 0.20 ≤ 0.22 ≤ 0.005

Permissible deviations for the parts analysis (percentage by mass) +0.02 +0.03 +0.05 +0.10 +0.10 +0.01 +0.003 +0.005 -0.005 +0.10 +0.05 +0.02 +0.02 +0.02 +0.02 +0.001

DP, TRIP and CP steel DIN EN 10346 Grade designation Short name


Symbol for the type of hot-dip coating


Si

Mn

P

S

Alges

Cr+Mo

Nb+Ti

V

B

FB steel HDT450F

1,0961

+Z, +ZF

0.18

0.50

1.20

0.030

0.010

≥ 0.015

0.30

0.05

0.15

0.005

HDT560F

1,0959

+Z, +ZF

0.18

0.50

1.80

0.025

0.010

≥ 0.015

0.30

0.15

0.15

0.005

DP steel HCT450X

1,0937

+Z, +ZF,+ZA

0.14

0.80

2.00

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HCT500X

1,0939

+Z, +ZF,+ZA

0.14

0.80

2.00

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HCT600X

1,0941

+Z, +ZF,+ZA

0.17

0.80

2.20

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HDT580X

1,0936

+Z, +ZF

0.17

0.80

2.20

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HCT780X

1,0943

+Z, +ZF,+ZA

0.18

0.80

2.50

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HCT980X

1,0944

+Z, +ZF,+ZA

0.23

0.80

2.50

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

TRIP steel HCT690T

1,0947

+Z, +ZF,+ZA

0.32

2.20

2.50

0.120

0.015

≤ 2.00

0.60

0.20

0.20

0.005

HCT780T

1,0948

+Z, +ZF,+ZA

0.32

2.20

2.50

0.120

0.015

≤ 2.00

0.60

0.20

0.20

0.005

1,0953

+Z, +ZF,+ZA

0.18

0.80

2.20

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

CP steel HCT600C HDT750C

1,0956

+Z, +ZF

0.18

0.80

2.20

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HCT780C

1,0954

+Z, +ZF,+ZA

0.18

0.80

2.20

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HDT780C

1,0957

+Z, +ZF

0.18

0.80

2.20

0.080

0.015

≤ 2.00

1.00

0.15

0.20

0.005

HDT950C

1,0958

+Z, +ZF

0.25

0.80

2.20

0.080

0.015

≤ 2.00

1.20

0.15

0.20

0.005

HCT980C

1,0955

+Z, +ZF,+ZA

0.25

0.80

2.20

0.080

0.015

≤ 2.00

1.20

0.15

0.22

0.005

1,0965

+Z, +ZF

0.25

0.80

2.00

0.060

0.015

≤ 2.00

1.20

0.15

0.22

0.005

MS steel HDT1200M


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Key Electrolytic zinc-plated in compliance with DIN EN 10152 and 10271 DC01+ZE 25/25-APC D Flat products for cold forming C Cold rolled steel 01 Grade code +ZE Electrolytically galvanised +ZN Zinc-nickel 25/25 Nominal thickness (2.5 μm each side) A Substrate surface type PC Phosphatised and chemically passivated

Hot rolled in compliance with DIN EN 10111 DD11 D Flat products for cold forming D Hot rolled steel 11 Grade code Hot rolled in compliance with DIN EN 10025 S 235 JR S Construction (structural) steel 235 Minimum yield strength JR Grade group code Hot rolled in compliance with DIN EN 10149 S260NC / MC S Construction (structural) steel 260 Minimum yield strength NC Normalising rolled MC Thermo-mechanically rolled Cold rolled in compliance with DIN EN 10130 DC01 D Flat products for cold forming C Cold rolled steel 01 Grade code Cold rolled in compliance with DIN EN 10209 DC 04 EK / ED D Flat products for cold forming C Cold rolled steel 04 Grade code EK Conventional enamelling ED Direct enamelling Cold rolled in compliance with DIN EN 10268 HC380LA H Flat products made of high-strength steel for cold forming C Cold rolled steel 380 Minimum yield strength LA Denotes microalloyed steel

58

Hot-dip galvanised in compliance with DIN EN 10346 DX51D+Z275-N-A-C D Flat products for cold forming X Cold or hot rolled not specified 51 Grade code D Hot-dip galvanised +Z Zinc-plated 275 Coating weight, two sides N Typical zinc spangle A Typical surface C Chemically passivated Hot-dip galvanised in compliance with DIN EN 10346 S250GD+Z275-N-A-C S Construction (structural) steel 250 Minimum yield strength GD Hot-dip galvanised +Z Zinc-plated 275 Coating weight, two sides N Typical zinc spangle A Typical surface C Chemically passivated Hot-dip galvanised in compliance with DIN EN 10346 HX300LAD+Z140-M-B-O H Flat products made of high-strength steel for cold forming X Hot or cold rolled steel 300 Minimum yield strength LA Denotes microalloyed steel D Hot-dip galvanised +Z Zinc-plated 140 Coating weight, two sides M Small zinc spangle B Enhanced surface O Oiled Hot-dip galvanised in compliance with DIN EN 10346 HCT600XD+Z140-M-B-O H Flat products made of high-strength steel for cold forming C Cold rolled T Tensile strength 600 Minimum tensile strength X Dual-phase D Hot-dip galvanised +Z Zinc-plated 140 Coating weight, two sides M Small zinc spangle B Enhanced surface O Oiled

59


Hot rolled construction steel European standard EN 100252:2003 S185

1,0035

EN 10025:1990 + A1:1993

Grades as per previous local standard EN 10025: 1990

Germany

France

UK

Spain

Italy

Belgium

Sweden

Portugal

Austria

Norway

DIN 17100

NFA 35-501

BS 4360

UNE 36-080

UNI 7070

NBN A 21-101

SS 14 + Stahlsorte

NP 1729

M 3116

Steel grade

A 310-0

Fe 320

A 320

1300-00

Fe 310-0

St 320

Fe 360 B

AE 235-B

1311-00

Fe 360-B

S185

1,0035

Fe 3100

St 33

A 33

S235 JR

1,0037

Fe 360 B

St 37-2

E 24-2

S235 JRG1

1,0036

Fe 360 BFU

USt 37-2

S235 JR

1,0038

S235 JRG2

1,0038

Fe 360 BFN

RSt 37-2

S235 J0

1,0114

S235 J0

1,0114

Fe 360 C

St 37-3 U

a

a

S235 J2G3

1,0116

Fe 360 D1

St 37-3 N

S235 J2

1,0117

S235 J2G4

1,0117

Fe 360 D2

–

S275 JR

1,0044

S275 JR

1,0044

Fe 430 B

S275 J0

1,0143

S275 J0

1,0143

a

a

S275 J2G3

S275 J2

1,0145

S275 J2G4

AE 235 B-FU

E 24-3

40 B

AE 235 B-FN

40 C

AE 235 C

1312-00 Fe 360 C

AE 235 C

Fe 360-C

NS 12 120 USt 360 B

NS12 122

RSt 360 B

NS 12 123

St 360 C

NS 12 124

St 360 CE E 24-4

40 D

AE 235 D

Fe 360 D

AE 235-D

St 44-2

E 28-2

43 B

AE 275 B

Fe 430 B

AE 225-B

Fe 430 C

St 44-U

E 28-3

43 C

AE 275 C

Fe 430 C

AE 255-C

1,0144

Fe 430 D1

St 44-3 N

1,0145

Fe 430 D2

–

1412-00

Fe 360-D

St 360 D

NS 12 124

Fe 430-B

St 430 B

NS 12 142

Fe 430-C

St 430 C

NS 12 143

St 430 CE E 28-4

43 D

AE 275 D

Fe 430 D

AE 255-D

1414-00

Fe 430 D

St 430 D

NS 12 143

1414-01


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Hot rolled mild steel

Hot rolled, high-strength steel European standard EN 10 149-2

Grades as per previous local standard

Material number

Germany

France

UK

SEW 092

NFA 36-231

B S 1449

S 315 MC

1,0972

QstE340TM

E 315 D

43 F 35

S 355 MC

1,0976

QstE380TM

E 355 D

46 F 40

S 420 MC

1,0980

QstE420TM

E 420 D

50 F 45

S 500 MC

1,0984

QstE500TM

E 490 D

S 550 MC

1,0986

QstE550TM

E 560 D

60 F 55

S 700 MC

1,0974

QstE690TM

E 690 D

75 F 70

European standard EN 10111

Grades as per previous local standard Germany

France

Italy

UK

Spain

DIN

NFA

UNI

BS

UNE

DD11

StW22

1C

FeP11

HR 3

AP11

DD12

RStW23

–

–

–

–

DD13

StW24

3C

FeP13

HR1

AP13

DD14

–

3 CT

–

–

–


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63


Cold rolled, high-strength microalloyed steel European standard

Cold rolled, uncoated steel


European standard EN 10 130

EN 10 268

Previous designation

Germany

France

Italy

UK

DIN 1623-1

NFA 36.401

UNI 5866

BS 1449-P1

DC 01

Fe P01

St 12

C

Fe P01

CR 4

DC 03

Fe P03

St 13

E

Fe P02

CR 3

DC 04

Fe P04

St 14

ES

Fe P04

CR 2-CR 1

–

DC 05

Fe P05

–

–

–

–

–

–

DC 06

Fe P06

–

–

–

–

E 355 C

–

–

DC 07

Fe P07

–

–

–

–

–

–

–

Germany

France

Italy

UK

SEW-093

NFA 36.232

–

–

Z St E 260

E 240 C

–

–

–

E 260 C

–

–

HC 300 LA

Z St E 300

E 280 C

–

HC 340 LA

Z St E 340

E 315 C

HC 380 LA

Z St E 380

HC 420 LA

Z St E 420

HC 260 LA –

Cold rolled, uncoated steel for enamelling

Cold rolled, electrolytically galvanised mild steel European standard EN 10 152


European standard



Germany

France

Italy

UK

–

NFA 36.401 + 36.160

–

–

DC 01+ZE

Fe P 01 ZE

–

C

–

–

DC 03+ZE

Fe P 03 ZE

–

E

–

–

DC 04+ZE

Fe P 04 ZE

–

ES

–

–

DC 05+ZE

Fe P 05 ZE

–

–

–

–

DC 06+ZE

Fe P 06 ZE

–

–

–

–

DC 07+ZE

–

–

–

–

–

EN 10 209



Germany

France

Italy

UK

DIN 1623-2

NFA 36.401

UNI 5866

BS 1449-P1

Fe K1

EK 2

EME

Fe P02 S

CR 3 VE

DC 04 EK

Fe K4

EK 4

EMES

Fe P04 S

CR 2 VE

DC 06 EK

Fe K6

–

–

–

–

DC 03 ED

Fe D3

ED 3

–

–

–

DC 04 ED

Fe D4

ED 4

–

–

–

DC 06 ED

Fe D6

DC 01 EK


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65


Hot-dip galvanised mild steel European standard EN 10346

– DX 51 D+Z DX 51 D+ZF DX 52 D+Z DX 52 D+ZF DX 53 D+Z DX 53 D+ZF DX 54 D+Z DX 54 D+ZF


Hot-dip galvanised construction steel Grades as per previous local standard

European standard

Germany

France

Italy

UK

DIN 17.162-1

NFA 36.321

UNI 5753

BS 2989

EN 10346


Grades as per previous local standard Germany

France

Italy

UK

DIN 17.162-2

NFA 36.322

UNI 5753

BS 2989

–

St 01 Z

–

Fe P01 G

Z1

S 220 GD+Z

Fe E 220 G

–

C 230

–

Z 22

Fe P02 G

St 02 Z

GC

Fe P02 G

Z2

S 220 GD+ZF

–

–

–

–

–

–

–

–

–

–

S 250 GD+Z

Fe E 250 G

St E 250-2Z

C 250

Fe E 250 G

Z 25

Fe P03 G

St 03 Z

GE

Fe P03 G

Z3

–

–

–

–

–

Fe P05 G

St 04 oder 05 Z

Fe P04 oder 05 G

Z4

–

–

–

–

–

Fe P06 G

–

–

–

–

–

–

–

–

–

S 250 GD+ZF

–

–

–

–

–

S 280 GD+Z

Fe E 280 G

St E 280-2Z

C 280

Fe E 280 G

Z 28

S 280 GD+ZF

–

oder 3Z

–

–

–

S 320 GD+Z

Fe E 320 G

St E 320-3Z

C 320

Fe E 320 G

–

S 320 GD+ZF

–

–

–

–

–

S 350 GD+ZF Fe E 350 G

St E350-3Z

C 350

Fe E 350 G

Z 35

S 350 GD+Z

–

–

–

–

–

S 550 GD+ZF

Fe E550 G

–

C 550

Fe E 550 G

Z 55

S 550 GD+ZF

–

–

–

–

–


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Technical application consultancy.

Materials knowhow The right composition, optimum forming qualities and suitable surface properties – getting everything right – requires extensive technical knowhow. At present there are over 3,500 different types of steel with different physical, chemical and ecological characteristics. Each product, be it a control unit, bread slicer or automobile, requires a different steel grade.

The fastest way to your steel grade

Technical application consultancy Stahlo´s Steel Service Center provides high-quality technical application consultancy services to help you find the right type of steel for your type of application. We assist you in realising potential savings by harnessing our extensive experience in a wide range of areas, from automotive industry, building and construction to mechanical engineering.

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Stahlo ensures that you get to know the right steel grade for your requirements right from the planning and development stages. Thanks to our technical applications service you benefit from more efficient, faster and more transparent consultations.

We solve your hardest problems Consultation starts in planning and development stages Potential savings by choosing the right steel grade Materials testing Material training courses

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High class quality.

Mechanical testing

Non-contact measurement systems

A video extensometer provides accurate and relevant records of mechanical material behaviour under tensile load over a specific period of time.

Digital cameras on the slitting and recoiling lines measure each sheet in production to ensure that it meets the required length, width and diagonal tolerances.

Chemical testing A vacuum emission spectrometer is used to quickly analyse the percentage of up to 16 different elements in sheet steel. Fe

Iron

Mo

Molybdenum

C

Carbon

Cu

Copper

Si

Silicon

Al

Aluminium

Mn

Manganese

Ti

Titan

P

Phosphorus

Nb

Niobium

S

Sulphur

V

Vanadium

Cr

Chromium

W

Tungsten

Ni

Nickel

B

Boron

We can provide specific test reports upon request to certify fulfilment of quality requirements.

70

Traceability of requirements Stahlo's internal barcode system traces all materials from the steel mill right through to the final product.

71

High class Quality.

Quality certifications We pride ourselves in stringent quality assurance practices for every process. The ISO/TS 16949 certification helps to systematically pursue continuous improvements in all processes to that effect. Our quality management system is based on clear processes that are transparent for every user. Every day we prove our commitment to you, the customer, through our products and services.

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Always to your service.

Do you have any questions? Are you looking for further information? May we tell you about our range of services in person? Please get in touch with us! Our contact details STAHLO Stahlservice GmbH & Co. KG Kasseler Straße 27 D-35683 Dillenburg Phone: +49 (0)27 71 302-0 Hotline: +49(0)27 71 302-69 29 Fax: +49(0)27 71 302-69 14 E-mail: [email protected] www.stahlo.de

STAHLO Stahlservice GmbH & Co. KG Rudolf Loh Straße 1 D-07546 Gera Phone: +49(0)365 8336-0 Hotline: +49(0)365 8336-5884 Fax: +49(0)365 8336-555600 E-mail: [email protected] www.stahlo.de

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Slitted coils Cut-to-size sheets Standard sheets Blanks

04.2014 / 92F4

Contoured blanks

STAHLO Stahlservice GmbH & Co. KG Kasseler Straße 27 · D-35683 Dillenburg Phone +49(0) 27 71 302-0 · Hotline: +49(0) 27 71 302-69 29 Fax +49 (0) 27 71 302-6914 E-Mail: [email protected] · www.stahlo.de

Range of products - Stahlo

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