ROUTINE GENERATOR MAINTENANCE CHECKLIST

Last revision 4/7/2009 1 MER Equipment Inc 2400 W Commodore Way Seattle WA 98119 Phone (206) 286-1817 Fax (206) 286-1917 Toll Free (800) 777-0714...

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1 MER Equipment Inc 2400 W Commodore Way Seattle WA 98119 Phone (206) 286-1817 Fax (206) 286-1917 Toll Free (800) 777-0714

ROUTINE ENGINE and GENERATOR CHECKLIST Date

Work Order

Customer #

Company: Contact: Unit ID:

PORT

UNIT POSITION MAIN AUX

STBD

KW

KVA

FRONT

RATING RPM

REAR

HP

Unit ID or Model # Gen ID or Model #

PHASE

S/N S/N

Date of Service Last service Date Last Service done by

Hours on Unit Hours on Unit

WHAT POSITION IS GENERATOR IN AT ARRIVAL:

OFF

ON

AUTO

ENGINE SYSTEMS CHECK LIST: LUBRICATING SYSTEM Oil Filter (S) Engine Oil Used Oil Sample Y/N Oil Leaks FUEL SYSTEM Fuel Filter/Primary Fuel Filter/Secondary Fuel Leaks Sediment from Tanks Throttle linkage Fuel Sample EXHAUST SYSTEM Exhaust Leaks Riser & Hoses Flex Exhaust Manifold Turbocharger Cap Screw

Thermo Blankets Last revision 4/7/2009

2 MER Equipment Inc 2400 W Commodore Way Seattle WA 98119 Phone (206) 286-1817 Fax (206) 286-1917 Toll Free (800) 777-0714

COOLING SYSTEM Water Pump, Fresh Water Pump, Raw Sea Strainer Coolant Level Belt condition / Tension Pulleys, Bearing wear Antifreeze, Good to F Hoses Cracks/Bulges Rad. Cap Condition

Hose Clamps Zincs Stray frequency check AIR INTAKE SYSTEM Air Filter Element Piping & Connection Crank Case Breather BASE ENGINE SYSTEM Engine Mounts Compression test Couplings Alignment Check ELECTRICAL SYSTEM Alternator connections Ground Isolation or Bat. Switch Wire harness & Plugs Mag Pickup Condition of Battery Distilled Water/Battery Battery Terminals Cable Connections IGNITION SYSTEM Spark plugs Cap Rotor Distributor Points Starter Relay Glow plugs Glow plug Relay / lamp Ignition switch INSTRUMENT PANEL Instruments Relays Safety Shutdown Transfer switch Last revision 4/7/2009

3 MER Equipment Inc 2400 W Commodore Way Seattle WA 98119 Phone (206) 286-1817 Fax (206) 286-1917 Toll Free (800) 777-0714

GEARBOX ASSY Fluid level Leaks Shift linkage Filter Shaft coupling GENERATOR SYSTEM Electrical Connection Rear Bearing Voltage Regulator SPARES INSPECT * * * * * * * *

WHAT POSITION IS GENERATOR IN LEAVING:

OFF

ON

AUTO

LOAD TEST REPORT Oil pressure

Water temp F

DC Volt meter

Hour meter start

Ammeter

Voltage Regulator Stability High Low

A 1 2 3 4 5 6 7 8 10 11

B No Load

C ¼ Load

Hour meter stop

RPM / HZ

Voltage regulator Droop No load Voltage Full load voltage

D ½ Load

E ¾ Load

F Full Load

V--L1 V--L2 V--L3 A--L1 A--L2 A--L3 Hz F+ / FTime Last revision 4/7/2009

4 MER Equipment Inc 2400 W Commodore Way Seattle WA 98119 Phone (206) 286-1817 Fax (206) 286-1917 Toll Free (800) 777-0714

COMMENTS

TECH:

Last revision 4/7/2009