SOUTH HOLLAND METAL FINISHING SPECIFICATIONS AND PROCESSES - January 2011 South Holland Metal Finishing is ISO 9001:2008 accredited by NQA, and is accredited to ISO 17025 by the American Association for Laboratory Accreditation (A2LA). Please visit www.shmf.com for certificate copies along with our scope of accreditation and the latest updates. The following is a listing of finishes that we are capable of producing as of the date shown above. Those finishes where formal approval has been received from an issuing authority are listed in italics; others do not require formal approval; still others could be approved should a Tier One supplier make the request. Please contact us for any specs or finishes you do not see listed below, as we may be able to process.
ASTM Specification
Title
A 164 A 165 B 117 B 633 B 766 B 840 B 841 B 850 F 1137 F 1941
Electrodeposited Zinc (obsolete--see ASTM B633) Electrodeposited Cadmium (obsolete--see ASTM B 766) Operation of Salt Spray Cabinet Electrodeposited Zinc on Iron or Steel Electrodeposited Cadmium Electrodeposited Zinc-Cobalt Alloy Electrodeposited Zinc-Nickel Alloy Relief of Hydrogen Embrittlement Phosphate & Oil/ Grade 0 and 1 only) Electrodeposited Coatings
CATERPILLAR Specification
Title
1E0397 1E0475 1E1675 1E2257 1E2402
Plating Zinc or Zinc Alloy Coating-Heavy Zinc-Iron Phosphate Coating –Fastener (A-F not G) Bake – Hydrogen Embrittlement Relief Oil-Corrosion Preventative
CHRYSLER Specification PS 79 PS 80 PS 182
Title (PS Plating) (PS Plating)
Zinc Plating Zinc Phosphate Coating Cadmium Plating
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CHRYSLER (Continued) Specification PS 754 PS 1207 PS 1604 PS 1649 MS 3921 PS 4220 MS 4325 PS 7187 PS 8814 PS 8955 PS 9500 PS 10509 PS 10180 PS 12182
Title (PS Plating)
Cad Plating over Spring Steel Dichromate Surface Treatments Passivation of Stainless Steel Finishing Clips for Corrosion Resistance Rust Prev. Gen. Serv. Oily Film Zinc Plating over Spring Steel Rust Prev. – Emulsifiable Decorative Black Finish – 3 Layer. (Alternative is PS 12182) Leach/Seal (trivalent or hexavalent) Zinc Alloy Coatings (ZnCo & ZnNi) Hydrogen Embrittlement Relief Torque Modified Sealant for Zinc Plating Zinc Nickel Alloy Zinc Nickel Alloy
(PS Plating)
GENERAL MOTORS Specification GMW 3044 GMW 3179 GMW 4205 GMW 4700 GMW 4700 GM 4252 GM 4341 GM 4342 GM 4345 GM 4346 GM 4405 GM 4435 GM 6035 GM 6183 GM 6184 GM 6280
Title MATSPEC APPROVED MATSPEC APPROVED MATSPEC APPROVED
Zinc with Trivalent Chromates Zinc Phosphate Coatings (except code G) Zinc Nickel Alloy with Black Coating Zinc Nickel Alloy (Type B) Zinc Cobalt Alloy Zinc or Cadmium (Obsolete) Cadmium (Obsolete) Zinc (Obsolete) Zinc Plating (not E_/_ codes) Cadmium Plating Passivation of Stainless Steel Protective Finish – Phosphate Type Special Oil (Obsolete) Zinc Plating/Organic (Clear Only) Cadmium Plating/Organic (Clear Only) Zinc Alloy Plating (see notes) ++
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DELPHI AUTOMOTIVE Contact us for information on individual approvals to these specifications Specification DCM 5200 DX 550100 DX 551200 series DX 551300 series DX 551330 DX 551331
Title Zinc Plate, Hexavalent Free Coatings Zinc Cobalt, Zinc Nickel Alloy Zinc Plate, Hexavalent Free Zinc Alloys Hexavalent Free Zinc Nickel Alloy Black Zinc Nickel Alloy Clear
FORD Standard Finishes We are capable of applying the following Standard Fastener Finishes. No specific approval is required for the majority of these finishes. Specification S2 S7 S8 S9 S36 S42 S50 S51 S58 S300 S304 S309 S414 S421 S430 S434 S437
Title Phosphate and 72 hour Oil Cadmium Plate Zinc Plate Bright Zinc Plate Zinc Plate plus Chromate (hexavalent) Cadmium Plate plus Black Cadmium Plate dye Blue Zinc Plate dye Blue Phosphate and Dry-to-Touch Oil Plain with Lubricant Zinc Plate plus Clear Chromate Zinc Plate plus Chromate (hexavalent) Zinc Plate, Olive Drab Chromate (hexavalent) Zinc Plate, Black Chromate, Lubricant Phosphate and Lubricant Zinc Plate, No Chromate Zinc, Trivalent Clear, TNT 15
FORD Engineering Specification Finishes Specification ESB M1P1 A ESF M1P3-6 A
Title Zinc and Cadmium Plating Zinc and Cadmium Plating
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FORD Engineering Specification Finishes (Continued) Specification
Title
ESF M1P41 A ESS M1P45 A (S36) WSD M1P85 A 1-3 WSH M1P86 A WSA M1P87 A, B ESB M3P1 A WSK M3P1 C ESB M3P4-5 A ESB M3P6-9 A ESB M3P10 A ESB M3P20 A (S2) WSD M3P35 A1, A3 WSB M10P10 A1-5 WSD M13P7 A2 WSD M13P9 A1 WSD M21P17 A1-A2 (JS 500 or ZinKlad) (S 437) WSD M21P17 B1-B5 (JS 500 or ZinKlad) (S 437) WSD M21P19 A7 (S 407) WSD M21P19 A14 (S 414) WSD M21P19 A19 (S 419) WSS M21P27 A1 (Call for information) WSA M21P28 A1 (Call for information)
Zinc and Chromate Conv. Coating Zinc and Chromate Conv. Coating (hexavalent) Zinc Plating over Ferrous Substrates. Zinc Cobalt Plating over Ferrous Substrates Zinc Nickel Plating over Ferrous Substrates Phosphate Coatings, Zinc, Light Phosphate Coatings, Zinc Phosphate Coatings, Plus Oil Phosphate Coatings, on Iron/Steel Phosphate Coatings, Zinc, Heavy Phosphate and Lubricant Phosphate Coating, Zinc-Iron Chromate Conversion Coatings Lubricant Waxes Drive Torque Reducing Lubricant Spec Finish: Zn, Class II Clear, Lubric. Spec Finish: Zn, Class II Clear, Lubric. Spec. Finish: Zinc and Dye Spec. Finish: Zinc & Olive Drab (hexavalent) Spec. Finish: Zinc, Black Chromate, Lubric.
FISHER GUIDE Specification MG 3518 MG 3528 MG 3530 Trivalent Chromate versions are available
Title Corr. Finish Black Rust Prev. Zinc Cobalt Black Leach and Seal
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HEAT TREATING Specification
Title
Neutral Hardening
English
Grades 4 to 8 HRC 22 to 39
Metric Grade 4.6 to 10.9 * HRC 24 to 39 * -- Call for information on Grade 12.9, we can run some steel grades. Case Hardening
Total Case .004 to .011" .10 to .28 mm Effective Case HRC 50 at .006" max * * -- Ability to develop effective case is dependent on steel grade used
Specification ASTM A 320 ASTM A 325 ASTM A 490 ASTM A 574 ASTM F 568 ASTM F 912 ISO 898 SAE J 81 SAE J 429 SAE J 933 SAE J 995 SAE J 1199 Stress Relieve
Title Alloy Steel Bolting Materials for Low-Temperature Service Structural Bolts, Steel, Heat Treated, 120/105 ksi Minimum Tensile Strength Heat Treated Steel Structural Bolts, 150 ksi Minimum Tensile Strength Alloy Steel Socket-Head Cap Screws Carbon and Alloy Steel External Threaded Fasteners Alloy Steel Socket Set Screws Mechanical properties of fasteners made of carbon steel and Alloy steel Thread Rolling Screws Mechanical and Material Requirements for External Threaded Fasteners Mechanical and Quality Requirements for Tapping Screws Mechanical and Quality Requirements for Steel Nuts Mechanical and Material Requirements for Metric External Threaded Fasteners Most steel grades, no aluminum, brass, or copper.
South Holland operates in accordance with AIAG CQI-9, and has been audited and approved by Ford to WHTX-1 and by Chrysler to PS-1 and PS-2. We can provide heat treating to Caterpillar, Bosch, Delphi, ISO, John Deere, SAE, Toyota, Volvo, and ZF Lemforter specifications, among many others.
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JAPANESE SPECIFICATIONS (A code number [MFZn-2KH, as an example] is needed to properly quote from most Japanese specifications) Specification
Title
Honda HES D-2003 Mazda MES CG 310B Mazda MES CG 510B Nissan NES M 4040 Nissan NES M 4060 Toyota TSH 6500G Toyota TSH 6524G Toyota TSH 6530G
Electroplating (Zinc and Zinc alloys) Plating (Zinc and Zinc alloys) Coating for Coefficient of Friction Zinc Plating and Chromate Films Electroplated Zinc Nickel Alloy Electroplated Zinc Coating Electroplated Zinc (Hex Chrome Free) Electroplated Zinc-Nickel (Hex Chrome Free)
JOHN DEERE Specification
Title
JDS 117 & JDM 117X1 JDM F 10 JDM F 15 & JDM F15X1
Electroplated Zinc and Zinc Cobalt Coatings Phosphate/Oil Protective Coatings Electroplated Coatings for Fasteners
MILITARY AND GOVERNMENT Specification QQ-P-35 QQ-Z-325 AMS QQ-P-416F Amendment 3 ** QQ-P-416E MIL-STD-171 MIL-P-16232e
Title Passivation of Stainless Steel (not all methods) Zinc Plating (Obsolete) Cadmium Plating Cadmium Plating Finishing of Metal and Wood Surfaces (call for info) Phosphate Coatings (Type Z only)
** If parts are not hardened above HRc 40 and brightener deviation is accepted
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VARIOUS FINISHES AND COATINGS Zinc, Zinc-Nickel, Zinc-Cobalt, Cadmium, Phosphate
Empigard Clear
JS500, JS600
ZinKlad 96, 250, 1000, 1000B
Dura*Cad
TNT Sealer / UV Wax / Lubricants
Dura* Zinc 500 (Black and Clear)
Dura* Zinc 1000 (Black and Clear)
Dura*Gard
HyproCoat 330
Trivalent: Yellow, Black, Clear, Red, Blue, Green
Passivate Stainless
Hexavalent: Black, Yellow Dichromate, Olive Drab
Castrol 616 Wax (formerly Johnson Wax)
South Holland Metal Finishing is pleased to offer MacDermid and Pavco proprietary topcoats.
Trivalent Substitutes are available for many hexavalent chromates, contact us for details.
South Holland can furnish Johnson/Evidrude--Bossard--Mercury Marine Engineering Specification #4 Cadmium plating over Steel or Stainless Steel using a Nickel Strike
Torque Tension Testing to GMW 3044 is now available.
We can supply quotations for Zinc, Zinc Alloy, Cadmium, and Phosphate based finishes specified by: Arvin Meritor, Akebono, Autoliv, Bendix, Bobcat, Bosch, Briggs and Stratton, Dana, DaimlerBenz, Delco Moraine, DuetscheNorm, Fisher Guide, Gates, General Electric, Goodyear, Harley Davidson, Heil, Honeywell, Jacobson, JI Case, Kenworth, Key Safety, Mack, Navistar, Peterbuilt, Rockwell, Square D, Takata, Tecumseh, TRW, Valeo, VDA. Volvo, VW, Whirlpool ZF Lemforter, and many others.
All job shops must be adaptable to new finishes. Should you have a finish which is not listed above we would be happy to discuss the requirements for applying the finish for you. Please contact us for information at 708-235-0842.
Don Troy Technical Director
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