1000 E. Butler Ave. Suite 102 Flagstaff, AZ 86001

KDK Tools 1-800-397-0952 1000 E. Butler Ave. Suite 102 Flagstaff, AZ 86001...

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1000 E. Butler Ave. Suite 102 Flagstaff, AZ 86001

KDK Tools 1-800-397-0952

CONVERT DOWN TIME TO PRODUCTION TIME With KDK pre-set QUICK CHANGE TOOLS, you convert costly set-up time into profitable production time. Short run, repeat jobs are no longer a set-up time problem. Tools are changed quickly . . . accurately. The bars are easy to place on the dove tail from the top. The adjusting screws for centering tools eliminates shims underneath the tool bits. All tools are heat treated and black oxided to prevent rusting. TOOL LOCKS WITH A TOUCH OF THE FINGER

TOOL POSTS

Series

Recommended Lathe Swing (inches)

00

Center Height (inches)

STANDARD SET Lock Max. Down Tool Approx. Bolt Dia. Bit Weight (inches) (inches) (lbs.)

Individual Tool Post Price

Complete Set Price*

.500 & Up

5

/16

¼

2

$268

$601

0

8 to 12

.750 & Up

7

/16





$278

$618

100

12 to 16

1.000 & Up

7

/16

½

5

$300

$716

150

15 to 18

1.250 & Up







$337

$854

200

18 to 24

1.500 & Up

¾

¾

10½

$428

$1054

(opt. 1”) *Set includes Tool Post + 5 bars. (Standard Set pictured on page 3) NOTE: The dovetail dimensions are the same on 0, 100, 150, and 200 Tool Posts which allows bars from these series to be interchangeable. However, if using larger series tool holder on smaller tool post, you must have enough center height. COMPLETE SET—KDK TOOL POST PLUS 5 TOOL HOLDER BARS KDK tool posts usually require a riser plate between the tool post and lathe compound to bring tool to lathe center height. A blank T-nut and riser plate, up to 1⅛" thick, will be furnished FREE if you specify lathe center height. See dimension "A" on page 10. Special riser plates thicker than 1⅛" furnished at time and material cost. NOTE: For a machined T-Nut there is an additional charge. To insure correct size, furnish T-Slot dimensions (see drawing on page 10).

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September 2008

KDK Tools 1-800-397-0952

STANDARD SET

KDK TOOL POST EXTENSION TURNING BAR COMBINATION

PARTING BAR COMBINATION

T-NUT (Blank)

MASTER BAR FOR BORING BARS OR OTHER ROUND SHANKED TOOLS

RISER PLATE (If requested)

TURNING AND FACING BAR COMBINATION

THREADING AND FACING BAR COMBINATION

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KDK Tools 1-800-397-0952

BARS TURNING & FACING BAR COMBINATION Bar #

Bit Capacity (inches)

Price

001

¼

$63

01



$72

101

½

$83

151



$96

201

¾

$123

201-1*

1

$151

THREADING & FACING BAR COMBINATION Bar #

Bit Capacity (inches)

Price

002

¼

$63

02



$70

102

½

$79

152



$92

202

¾

$114

202-1*

1

$145

EXTENSION TURNING BAR COMBINATION Bar #

Bit Capacity (inches)

Price

003

¼

$63

03



$73

103

½

$86

153



$96

203

¾

$113

203-1*

1

$145 *Not included in price of complete set. Must be ordered separately.

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KDK Tools 1-800-397-0952

BARS PARTING BAR COMBINATION Bar #

Blade

Bit Capacity (inches)

P2

1

04

P2

3

104

004

Price

/8 x ½

$95

/32 x ½

$89

P3

⅛ x 11/16

$96

154

P5X

⅛ x /8

$127

204

P8X

⅛ x 1⅛

$150

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Also used for turning and facing.

MASTER BAR FOR BORING BARS Bar # 005

Bar Capacity (inches) 3

Price

/8 " Hole

$95

05

¾" Hole

$88

105

1" Hole

$96

155

1¼" Hole

$133

205

1½" Hole

$159

205-1¾*

1¾" Hole

$197

205-2*

2" Hole

$228

4-POSITION BAR COMBINATION Bar #

Bit Capacity (inches)

Price

006*

¼

$70

06*



$87

106*

½

$100

156*



$111

206*

¾

$128

206-1*

1

$158

*Not included in price of complete set. Must be ordered separately.

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KDK Tools 1-800-397-0952

BARS Lock Ring

5C COLLET BAR NO. 119  

CUTTING TOOL AND COLLET NOT INCLUDED

For Lathes having 1" Center Height or More. For use on No. 0, 100, 150 and 200 KDK Tool Posts

Makes boring easier, allows instant change to threading, internal grooving, drilling! Quick change from center drilling to tapping. Accuracy as good as your machine. Eliminates need for bushings. Assures the simplicity of KDK Preset Quick Change Tools to all 5C collet jobs!

KDK Part #

Price

119

$129

Includes Spanner Wrench and Lock Ring

119– 1 119-2

RIGHT ANGLE TURNING BAR Minimum tool overhang Permits larger turning diameter. Greater rigidity Able to hold form tools to plunge on face of work Bar #

Bit Capacity (inches)

Price

020



$89

1020

½

$103

1520



$115

2020

¾

$135

2020-1

1

$166

NOTE: A larger series bar may be used on a similar series tool post, but not the smaller bar on a larger series post.

5-B BORING BAR HOLDER (¼ to ½" Boring Bar Capacity) By turning plate with groove over to flat side you can go down to ¼" diameter Fits on 0, 100, 150, and 200 series KDK Tool Posts.

$18

Lock Ring

Spanner Wrench

   

Spanner Wrench

Price…$104

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KDK Tools 1-800-397-0952

$19

BARS SWIVEL BAR FOR VARIED ANGLES

Bar #

Bit Capacity (inches)

Price

118

½

$117

1518



$135

218

¾

$154

KNURLING BAR

DIAMOND KNURLS

Knurling Bar with Head Recommended and 3 Pr. Knurling Bar Lathe Swing Knurls without Head (inches) 107-1

107

$224

$115

207-1

207

$268

$145

8 TO 16

15 TO 24

FINE

MED.

COARSE

(40pi)

(25pi)

(16pi)

107 GKR-240 GKR-225 GKL-240 GKL-225 (33pi)

(21pi)

207 KPR-233 KPR-221 KPL-233 KPL-221

GKR-216 GKL-216 (14pi) KPR-214 KPL-214

NOTE: Knurl Heads come standard with one pair each of Fine, Medium and Coarse Diamond Pattern Knurls. Straight Knurls available upon request.

KNURLING HEAD AND KNURLS

107

207

Knurling Head for Knurling Bar and Knurls

Knurling Head without knurls

Knurls (pair)

Knurl Size (inches)

3K0-3

3K-0

107 KNURL (pair)

5/8 DIA x 5/16

$126

$58

$29

3K1-3

3K-1

207 KNURL (pair)

$143

$65

$32

3/4 DIA x 3/8

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KDK Tools 1-800-397-0952

BARS CARBIDE CUT-OFF TOOL HOLDER SYSTEM KDK Tool KDK Bodies Part # Tool Will Fit 010

Blade Size Fits Blades Numbers

0,100,150

(Inch) Metric

Dimension From Bottom Of Holder To Top Of Insert

Price

19-2

¾

19 MM

0.835

$120

1

1010

100, 150

26-2 THRU 26-6

1 /32

26 MM

1.040

$133

1510

150, 200

32-2 THRU 32-6



32 MM

1.312

$143

Carbide Cut-Off Tool Holder System will hold the “self grip” type cut-off blades (i.e.: Newcomer, Iscar, Carboloy, Kennametal, etc.) see the chart above for information on which holder will fit your blade size. Cut-off blade not included

DESIGNED TO GIVE YOU GREATER CHATTER-FREE RIGIDITY UNDER HEAVY DUTY REQUIREMENTS

TOOL HOLDERS FOR TOP NOTCH®* THREADING AND GROOVING INSERTS Rugged bridge clamp fits into a notch molded into the insert; this allows precision threading. Features also include full form threading, 60° vee, a complete series of grooving inserts, acme and buttress.

Right Hand Shown

Clamp Screw Price

Clamp

Price

NG-3 For ref. only, not available through KDK

S-412

$2.50

CM-72

$13

S-412

$2.50

CM-73¹

$13

NG-4 For ref. only, not available through KDK

S-412

$2.50

CM-72

$13

S-412

$2.50

CM-73¹

$13

Bar #

Price

Gage Insert

KDK-NG-3

$170

KDK-NG-3 L.H.¹

$194

KDK-NG-4

$214

KDK-NG-4 L.H.¹

$237

Holders are designed to locate insert inclined 3° to provide back clearance down open side. *TOP NOTCH and KENDEX are registered Trademarks of Kennametal Inc. ¹Left Hand  60° Vee (NT, NTC, NTF, NF) These Inserts are designed for cutting American Standard Unified 60° Vee Threads. They are furnished with a flat, radius, or a full form.

 Grooving (NG, NO, NV, NR, NU) A complete line of Top Notch®* Grooving Inserts are available for external and internal work. All NG Inserts are furnished with chamfered corners. The same holders and bars can be used for both threading and grooving.

 API Inserts (NDC, NDE, ND) For threading casings, tubing,  Acme-Buttress (NA, NAS, NTB-A, NTB-B) 29° line pipe and rotary joints. Full form 8 and 10 Rd, V038-4050 Series.

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KDK Tools 1-800-397-0952

SPARE PARTS No. 00 Tool Post

No. 0 Tool Post

No. 100 Tool Post

No. 150 Tool Post

No. 200 Tool Post

Part Name

Part No.

Part No.

Part No.

Part No.

Part No.

Shoe (new style) For use on tool posts purchased prior to 2001 specify “O” after part no.

A-00-1

A-0-1

A-100-1

A-150-1

A-200-1

$41

$55

$61

$61

$64

Cam

A-00-2

A-0-2

A-100-2

A-100-2

A-100-2

$63

$64

$73

$73

$73

A-00-4

A-0-4

A-100-4

A-150-4

A-150-4

$28

$37

$43

$47

$47

A-00-5

A-0-5

A-0-5

A-0-5

A-0-5

$3.25

$4.75

$4.75

$4.75

$4.75

A-00-6

A-0-6

A-0-6

A-0-6

A-0-6

$1.75

$2.50

$2.50

$2.50

$2.50

A-00-7

A-0-7

A-0-7

A-0-7

A-0-7

$1.00

$1.50

$1.50

$1.50

$1.50

Dowel Pin

A-00-8

A-0-8

A-0-8

A-150-8

A-150-8

$1.00

$1.50

$1.50

$1.50

$1.50

Lock Down Bolt

A-00-9

A-0-9

A-100-9

A-150-9

A-200-9

$3.50

$4.75

$5.75

$7.75

$12.50

A-00-11

A-0-11

A-100-11

A-100-11

A-100-11

$1.25

$2.50

$2.50

$2.50

$2.50

004-1

04-1

104-1

154-1

204-1

$25

$28

$30

$32

$38

Handle, Assy. Right Hand

Knob

Nylok Button-Head Screw

Half Dog Point Screw

Spring Washer

Clamp Block with Screws for Parting Bar

(OLD STYLE)

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KDK Tools 1-800-397-0952

ORDERING INFORMATION

1-800-397-0952

DIMENSIONS NEEDED TO FIT KDK TOOL POSTS TO YOUR LATHE KDK tool posts usually require a riser plate between the tool post and lathe compound to bring tool to lathe center height. A riser plate, up to 1⅛" thick, will be furnished FREE if you specity make and model of lathe or furnish lathe center height. See dimension ‘A’ below. Special riser plates thicker than 1⅛" furnished at time and material. NOTE: T-Nuts are not standard for all lathes. To insure correct size, furnish T-Slot dimensions A, B, C, D, and E (see drawing below), and specify make and model of lathe.

KDK TOOL POST DIMENSIONS TOOL POST NUMBER 00

0

100

150

200

F

2.00”

3.00"

3.50"

4.37"

5.00"

G

1.62”

2.25"

2.50"

2.50"

2.87"

H

1.12”

1.62"

2.25"

2.25"

3.00"

I

.187”

.312"

.312"

.312"

.312"

J

1.00”

1.750"

1.750"

1.750"

1.750"

K

1.30”

1.875"

2.125"

2.125"

2.125"

L

.375”

.687"

.687"

.687"

.687"

M

5/16”

7/16"

7/16"

5/8"

3/4"

N

45°

30°

30°

30°

30°

O

.171”

.312"

.331"

.331"

.331"

P

1/8”

1/4"

1/4"

5/16"

5/16"

Q

1.00”

.687"

.875"

2.312"

2.562"

R

.937”

1.343"

1.375"

1.250"

1.437"

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KDK Tools 1-800-397-0952

T-SLOT DIMENSIONS

WARRANTY SALES POLICY: SALES TAX: KDK Tools is required to charge applicable State and local sales tax on every item for which a sales tax exemption certificate has not been provided. When ordering, please indicate clearly which items are or are not taxable. RETURNED GOODS: Our authorization to return materials is required. To expedite the issuance of credit, please furnish our invoice number and date of invoice. Materials returned due to our error will be promptly credited in full provided they are returned within 30 days and are received in original saleable condition. All other returns are subject to charges for inspection or restocking. We cannot accept materials which have been in any way damaged or altered. SPECIAL GOODS: Orders for nonstandard material/design, special order, or altered at your request cannot be cancelled or returned unless production has not yet begun. If cancelled, customer will be charged for any work done before production is stopped. CANCELLATIONS: Our permission in writing is required to cancel orders placed with us and are subject to a cancellation charge. Such permission can only be granted on the merit of each case.

WARRANTY POLICY: LIMITATION OF REMEDY: Any liability for consequential and incidental damages is expressly disclaimed. The liability of KDK Tools in all events is limited to, and shall not exceed, the purchase price paid. DELAYS BEYOND SELLER’S CONTROL: Seller shall not be responsible for delays in performance caused by delays in manufacturing, transportation or due to strikes, fires, floods, storms, war, insurrections, riots, any governmental regulation, order, act or instruction, or any circumstances beyond the Seller’s reasonable control. Buyer’s acceptance of goods and/or services shall constitute a waiver of any claims for damages due to delay. Under no circumstances shall the Seller be liable for any loss or use by Buyer or for any indirect or consequential damages arising from such delays. ERRORS: Clerical and Statistical errors are subject to correction.

LIMITED WARRANTY TO ORIGINAL PURCHASER KDK Tools warrants all KDK products against defects in material and workmanship to the original purchaser for a period of one year from the date the product is delivered to the original purchaser. KDK Tools will repair or replace, at its option, at no charge, any KDK product found to be defective during the warranty period. Such repair or replacements shall not include the costs of disassembly, removal, or reinstallation or any other services involved, which costs are the responsibility of the purchaser. The warranty repairs must be performed at KDK.

OBLIGATION OF THE ORIGINAL PURCHASER 1. 2.

The original dated contract of sale for the KDK product must be retained as proof of purchase and must be presented to the KDK service center. Transportation of the KDK product to and from the service center is the responsibility of the original purchaser who must prepay transportation and insurance costs.

EXCLUSIONS OF THE WARRANTY This warranty covers all KDK products under normal use and service and does not cover accident, misuse, fire, flood, other acts of God, negligence, alteration, abuse, improper or unauthorized repair and customer adjustments. This warranty is not transferable, is limited to the original purchaser, and is valid only on products purchased, installed and used in the United States of America.

CONDITIONS: GENERAL: Prices & Discounts are subject to change without notice. TERMS: 2% discount if paid within 10 days of invoice date - NET 30 days. Terms valid on approved credit only. KDK Tools Reserves the right to delete products, make product improvements, changes, or modifications to all products manufactured or sold without incurring any liabilities to incorporate these changes in any part or component - past, present, or future. Every effort has been made to insure that the specifications listed in this catalog are correct. However, KDK Tools does not guarantee the accuracy or correctness of such information listed in this catalog. The design guidelines & prints in this catalog serve as a reference only.

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KDK Tools 1-800-397-0952

Toll Free: 1-800-397-0952 Phone: (928) 774-8715 Fax: (800) 779-8188 BULLETIN 6100

KDK Tools 1-800-397-0952