231) -st3age WINCH DRIVES Classification of crane Torque

32 33 231) -st3age WINCH DRIVES Classification of crane Torque conversion factors k according to FEM 1.001 3rd edition, Section 1 Hoisting Slewing boo...

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WINCH DRIVES

WINCH DRIVES

Classification of crane

Torque conversion factors k according to FEM 1.001 3rd edition, Section 1

Erection cranes

Hoisting

Slewing

Boom Trolley Activation Travelling

Crane Travelling

M2-M3

M2-M3

M1-M2

M1-M2

M2-M3

Loading bridges

hook

M5-M6

M4



M4-M5

M5-M6

Loading bridges

grab or magnet

M7-M8

M6



M6-M7

M7-M8

M6

M4



M4

M5

Workshop cranes Overhead travelling cranes, ram cranes, scrap yard cranes

grab or magnet

M8

M6



M6-M7

M7-M8

Unloading bridges, container gantry cranes

hook or spreader

M6-M7

M5-M6

M3-M4

M6-M7

M4-M5

Other gantry cranes (with trolley and/or live ring)

hook

M4-M5

M4-M5



M4-M5

M4-M5

Unloading bridges, container gantry cranes (with trolley and/or live ring)

grab or magnet

M8

M5-M6

M3-M4

M7-M8

M4-M5

Berth cranes, shipyard cranes, dismantling cranes

hook

M5-M6

M4-M5

M4-M5

M4-M5

M5-M6

Dockside cranes (slewable, gantry type, …), floating cranes, floating sheerlegs

hook

M6-M7

M5-M6

M5-M6



M3-M4

Dockside cranes (slewable, gantry type, …), floating cranes, floating sheerlegs

grab or magnet

M7-M8

M6-M7

M6-M7



M4-M5

M3-M4

M3-M4

M3-M4





Floating cranes and floating sheerlegs for very high loads (normally above 100 t) Shipboard cranes

hook

M4

M3-M4

M3-M4

M2

M3

Shipboard cranes

grab or magnet

M5-M6

M3-M4

M3-M4

M4-M5

M3-M4

Tower cranes for construction sites

M4

M5

M4

M3

M3

Derrick tower gantry

M2-M3

M1-M2

M1-M2





Railroad cranes, approved for service in trains

M3-M4

M2-M3

M2-M3





M3-M4

M2-M3

M2-M3





Vehicle-mounted cranes

hook

T2

T3

T4

T5

T6

T7

T8

Average usage per day [h]

0.25 - 0.5

0.5 - 1

1-2

2-4

4-8

8 - 16

about 16

Total service life [h]

400 - 800

800 - 1600

1600 - 3200

3200 - 6300

6300 - 12500

12500 - 25000

25000 50000

Duty cycle load class

Machine class & torque conversion factor K

L1

light

M1 1.24

M2 1.24

M3 1.11

M4 1.11

M5 0.95

M6 0.91

M7 0.85

L2

medium

M2 1.24

M3 1.24

M4 1.08

M5 1

M6 0.87

M7 0.80

M8 0.67

L3

heavy

M3 0.98

M4 0.95

M5 0.91

M6 0.80

M7 0.71

M8 0.59

M8 0.56

L4

extremely heavy

M4 0.80

M5 0.75

M6 0.71

M7 0.63

M8 0.56

M8 0.5

M8 0.44

Definition of Nominal Torque TNom

Additional check – conditions

– Drum output speed 25 rpm

1- For all machine classes > M5 (M6-M8): to be checked, whether drum output speed 25rpm must be reduced. Refer to Carraro Sales or Application engineering.

– FEM class M5 / T5 / L2

Torque calculation Teff for alternative FEM – class Teff = K × TNom K: torque conversion factor

2- Brake torque safety must be checked upon formula: TBrake × i V= Teff

> 1.6

TBrake: brake torque at drive input i: drive ratio If brake safety < 1.6 refer to Carraro Sales or Application engineering.

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