INDUSTRY. Food Processing – Sugar Mill. CUSTOMER. A major global cane sugar refiner. BACKGROUND. The customer's sugar crystallizer agitator was not pe...
With demand for sugar products growing worldwide, production is rising at many mills including one in Latin America that relies on steam heat as part of its process that converts raw sugar cane into molasses, sugar and related products. The mill's pr
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Dec 12, 2003 ... ABSTRACT. A numerical model is presented for the single-phase fluid flow inside a sugar mill evaporator vessel. The model incorporates the effect of temperature and sugar concentration on the fluid properties. The model is a quarter
The sugar mill industry is one of the largest industry of the world. The industry can survive only with the production of sugar cane. To increase the production of sugar cane farmer's satisfaction is necessary. The various factors which affect the le
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The effects of additions of three wastes from sugar mills on the properties of an acid soil were investigated. The wastes used were boiler ash and filter cake from a conventional milling operation and fly ash from a new milling process, where filter
The economics of sugar mill waste management in the Australian Sugar. Industry : Mill mud case study. M.E. Qureshi. 1. , M.K. Wegener. 1,2 and T. Mallawaarachchi. 1. 1. CRC Sustainable Sugar Production, James Cook University, Townsville, Qld 4811. 2.
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Case Study: Sugar Mill Garlock 3-D Mixer Seal
It was determined that a mechanical seal would allow the system to operate under a vacuum. However, the shaft had an indicated 0.495” - 0.500” (1.25cm – 1.27cm) of radial run-out. Finding the correct seal that would be able to hold a vacuum and move with the shaft was the goal.
INDUSTRY Food Processing – Sugar Mill CUSTOMER A major global cane sugar refiner. BACKGROUND The customer’s sugar crystallizer agitator was not performing properly with the given PTFE compression packing that was installed. To crystallize sugar, the syrup is heated to evaporate the water content. This is best done under a vacuum to allow lower process temperature, thereby significantly reducing the chance of discoloring (burning) the crystals. The system was designed to use compression packing to seal the area where the shaft entered the crystallizer. The packing was allowing air to enter the system, thereby increasing the chance of spoiling a batch. CHALLENGES FACED The crystallizer is housed in a 3 story building and contains a 22 ft.(6.7 m) long 6” (15 cm) diameter shaft with a steady bearing at the bottom and the drive motor on top. The stuffing box held seven rings of PTFE packing. The maintenance personnel would have to climb to the top of the crystallizer 3-4 times per week to adjust the packing, thus presenting a heightened safety risk. Despite these adjustments, the packing was still unable to hold the required vacuum.
OPERATING CONDITIONS 1. Media: Sugar 2. Speed: 120 fpm 3. Temperature: 140ºF (60ºC) 4. Pressure: Operates under a vacuum 5. 0.495”- 0.500” (1.25 cm – 1.27 cm) radial run-out during operation SOLUTION AND BENEFITS A Garlock 3-D Mixer/Agitator Seal was chosen. The seal combines P/S® technology to seal the rotating shaft without external lubrication, a close tolerance bearing to maintain seal concentricity with the shaft, and a Garlock 214 PTFE expansion joint to allow the entire seal to “move” with the shaft. The seal was designed to install with minimal modifications to the customer’s equipment. The resulting solution has significantly reduced maintenance time, with seal inspection only required every 4-5 weeks rather than several times per week. The customer is now also able to control the vacuum pressure reliably and consistently. They are so satisfied with the result, they are now converting the remainder of their crystallizers (5 x units) to use the 3-D seal. For more information, please visit: www.garlock.com
GARLOCK an EnPro Industries family of companies Tel: 1-877-GARLOCK / 315.597.4811 Fax: 800.543.0598 / 315.597.3216 www.garlock.com
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