FLOW CONTROL VALVES - NEM

160 16.04 The main characteristic of Flow control valves described in this chapter is that compensator and flow regulator are mounted directly inside ...

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PARTS IN BODY

FLOW CONTROL VALVES

16.04

159

PARTS IN BODY FLOW CONTROL VALVES

The main characteristic of Flow control valves described in this chapter is that compensator and flow regulator are mounted directly inside the manifold, so that this type of valve is directly installed in the hydraulic circuit. There are 2 different types of flow control valves, according to the type of adjuster: • Electro-proportional flow regulators • Manual flow regulators

3 WAYS IN LINE MOUNTED FLOW REGULATORS Whatever working pressure is, 3-way flow regulators grant a constant adjustment of oil flow inside an hydraulic line (A), draining excess flow through a third line (T). Main components are: an flow regulator device and a 2-way NC compensator. To have an efficient functionality, pressure on third line (T) must be lower than pressure on regulated line (A). P

A

T

FLOW REGULATORS FOR EARTH MOVING MACHINES Flow regulators for Earth movement machines are hydraulic valves designed to allow the installation of hydraulic hammers, trenchers and/or other hydraulic tools on excavators, backhoes and/or other machines. Flow regulators for earth moving machines are designed in two different types: 2 way or 3 way valves. They are equipped with: (1) relief valves, to reduce pressure on regulated line; (2) dump electric valves. OUT

B

P

210 bar

210 bar Ø1.5

Ø1.5

T

T Ø0.8

Ø0.8

LS IN

IN

2 way LS Regulator

3 way priority Regulator

160

16.04

PARTS IN BODY FLOW CONTROL VALVES

To have an efficient functionality, when flow control valve is not operating, it is necessary to assure at least 7.5 bar pressure on the regulated port (OUT or P). For applications linked to hydraulic motors or open-centre direct control valves, the installation of a 7.5 bar-pre-loaded uni-directional valve is required.

HYDRAULIC BREAKERS

HYDRAULIC MOTORS MAIN HYDRAULIC SYSTEM

OPEN-CENTER CIRCUITS (7,5 bar)*

*OPTION REQUIRED IN CASE OF OPEN CENTER CIRCUITS OR HYDRAULIC MOTORS (P/N H320276001 - SAE12)

B

P 210 bar Ø1.5

T

Ø0.8

IN

16.04

161

DRAIN LINE (DIRECT CONNECTION TO TANK)

6F300 Steel Body G3/8”-G1/2” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,8 Kg

A

T

A 138

18

P

90

30

P

6

• • • • •

32

T

40

64

=

13

N°2 fixing holes

90

26

= 6.5

Ordering code

6F300 0

4

5

Screw

Handknob

Friction lock hand knob

00S

000 PORTS A,P,T

162

03

04

G 3/8” G 1/2”

16.04

6F300...05 Steel Body G3/4” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL

• • • • •

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 l/min Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Kg

A

T

175,5

P

110

23

A

7

35

P

T

41

88 26,6

=

12

110

N° 2 fixing holes

50

=

8.5

Ordering code

6F300

16.04

0

4

5

Screw

Handknob

Friction lock hand knob

00S

163

000 PORTS

05

A,P,T

G 3/4”

6F300...06 Aluminium Body G1” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . .200 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..300 l/min Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR and PTFE Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,3 Kg

A

T

P

300

Regulated Flow [l/min]

250

P

50

0

1

2

3

4

5

6

21

N°2 fixing holes

113

Regulated flow [l/min]

250

T 79

31

100

300

47

9,5 50 = =

150

Turn

A

44

200

0

163

28

24,5

52

120

• • • • •

200

150 100 50 0

0

50

100 150 Pressure @ port A [bar]

200

250

Ordering code

6F300 0

Screw

00A

4

000 PORTS

06

A,P,T

G 1”

Handknob

164

16.04

6F300...M Steel Body G3/8”-G1/2” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL AND PRESSURE relief valve

• • • • • •

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Kg

A

P

T

90

138

18

A

6

30

P

T

32

64 26

=

13

40

=

90

71 N° 2 fixing holes

6.5

Ordering code

6F300 0

Screw

16.04

4

Handknob

5

Friction lock hand knob

S

000

RELIEF VALVE

M2

M3

Setting range [bar]

40 - 220

50 - 350

Pressure increase [bar/turn]

34

63

Standard Setting 4 l/min [bar]

100

200

165

PORTS A,P,T

03

04

G 3/8” G 1/2”

6F300...M...05 Steel Body G3/4” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL AND PRESSURE relief valve

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,2 Kg

A

T

175,5

23

P

A

110

35

P

7

• • • • • •

41

T 88

26,6

=

12

110

50

= 81

N° 2 fixing holes 8.5

Ordering code

6F300 0

Screw

4

Handknob

5

Friction lock hand knob

S

000 M2

M3

Setting range [bar]

40 - 220

50 - 350

Pressure increase [bar/turn]

34

63

Standard Setting 4 l/min [bar]

100

200

RELIEF VALVE

166

PORTS

05

A,P,T

G 3/4”

16.04

6F300...P Steel Body G3/8”-G1/2” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL & electro-proportional relief valve

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

A

T

P

A

90

138

18

• • • • • • • • • • • •

6

30

P

32

T

40

26

=

13

64

=

90

129 N° 2 fixing holes

8.5

Ordering code

6F300 0

4

5

S

RELIEF VALVE Setting range [bar]

Screw

16.04

Handknob

000

Friction lock hand knob

167

P2 8 - 250

PORTS A,P,T

03

04

G 3/8” G 1/2”

6F300...P...05 Steel Body G3/4” 3 WAYs FLOW CONTROL VALVE, MANUAL CONTROL & electro-proportional relief valve

A

T

175,5

P

A

110

23

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

35

P

7

• • • • • • • • • • • •

41

T 88

26,6

==

12

50

110

139 N° 2 fixing holes

8.5

Ordering code

6F300 0

Screw

4

Handknob

5

S

000

RELIEF VALVE

P2

Setting range [bar]

8 - 250

PORTS

05

A,P,T

G 3/4”

Friction lock hand knob

168

16.04

6F301 Steel Body G3/8”-G1/2” 3 WAYs FLOW CONTROL VALVE, ELECTRo-PROPORTIONAL CONTROL

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

A

T

P

170,5

A

90

18

• • • • • • • • • • •

6

30

P

T

32

64

40

90

26

=

13

=

Nr.2 fixing holes Ø6,5

Ordering code

6F301 0

1

00S

7

000 PORTS A,P,T

No emergency

16.04

Push pin

Handknob

169

03

04

G 3/8” G 1/2”

6F301...05 Steel Body G3/4” 3 WAYs FLOW CONTROL VALVE, ELECTRO-PROPORTIONAL CONTROL

A

T

P

207,5

A

110

23

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 l/min Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,2 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

35

P

7

• • • • • • • • • • •

T

41

88 26,6

50

=

12

110

=

Nr.2 fixing holes Ø8,5

Ordering code

6F301 0

No emergency

1

Push pin

00S

7

000 PORTS

05

A,P,T

G 3/4”

Handknob

170

16.04

6F301...M Steel Body G3/8”-G1/2” 3 WAYs FLOW CONTROL VALVE, ELECTRO-PROPORTIONAL CONTROL & pressure relief valve

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

A

P

T

170,5

A

90

18

• • • • • • • • • • • •

6

30

P

T

32

64 26

40

=

13

90

= 71

Nr.2 fixing holes Ø6,5

Ordering code

6F301 0

No emergency

16.04

1

Push pin

7

Handknob

S

000 M2

M3

Setting range [bar]

40 - 220

50 - 350

Pressure increase [bar/turn]

34

63

Standard Setting 4 l/min [bar]

100

200

RELIEF VALVE

171

PORTS A,P,T

03

04

G 3/8” G 1/2”

6F301...M...05 Steel Body G3/4” 3 WAYs FLOW CONTROL VALVE, ELECTRO-PROPORTIONAL CONTROL & pressure relief valve

A

P

T

207,5

23

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

A

110

35

P

7

• • • • • • • • • • • •

41

T 88

26,6

50

=

12

110

= 81

Nr.2 fixing holes Ø8,5

Ordering code

6F301 0

No emergency

1

Push pin

7

Handknob

S

000 M2

M3

Setting range [bar]

40 - 220

50 - 350

Pressure increase [bar/turn]

34

63

Standard Setting 4 l/min [bar]

100

200

RELIEF VALVE

172

PORTS

05

A,P,T

G 3/4”

16.04

6F301...P Steel Body G3/8”-G1/2” ELECTRO-PROPORTIONAL 3 WAYs FLOW CONTROL & relief valve

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . . 5 Nm Coil 09800190 to be ordered separately (page )

A

T

P

170,5

A

90

18

• • • • • • • • • • • •

6

30

P

T

32

64 26

40

=

=

13

90

129

Nr.2 fixing holes Ø6,5

Ordering code

6F301 0

1

7

S RELIEF VALVE Setting range [bar]

No emergency

16.04

Push pin

Handknob

173

000 P2 8 - 250

PORTS A,P,T

03

04

G 3/8” G 1/2”

6F301...P...05 Steel Body G3/4” ELECTRO-PROPORTIONAL 3 WAYs FLOW CONTROL & relief valve

A

T

P

207,5

23

Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 l/min Maximum flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 l/min Max pressure T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 bar Max pressure P:A. . . . . . . . . . . . . . . . . . . . . . . . . . . . .350 bar Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Max current at 12 Vcc. . . . . . . . . . . . . . . . . . . . . . . . . 1800mA Max current at 24 Vcc . . . . . . . . . . . . . . . . . . . . . . . . . .900mA PWM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Hz Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5% Weight (with coil). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,8 Kg Ring nut tightening torque for coil: . . . . . . . . . . . . . . . . . ..5 Nm Coil 09800190 to be ordered separately (page )

110

A

35

P

7

• • • • • • • • • • • •

41

T 88

26,6

==

12

50

110

139

Nr.2 fixing holes Ø8,5

Ordering code

6F301 0

1

7

S RELIEF VALVE Setting range [bar]

No emergency

Push pin

000 P2

PORTS

05

A,P,T

G 3/4”

8 - 250

Handknob

174

16.04

6D825.N Aluminum body FLOW DIVIDER AND COMBINER VALVE

• • • • • •

A

Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 l/min Max working pressure. . . . . . . . . . . . . . . . . . . . 250 bar Division ratio . . . . . . . . . . . . . . . . . . . . . . . . 50% ÷ 50% Tollerance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .< +/-3% Weight (layout 0). . . . . . . . . . . . . . . . . . . . . . . 1,90 Kg Weight (layout 1). . . . . . . . . . . . . . . . . . . . . . . 1,75 Kg

B

P 35

Pressure Drop [bar]

30

1

2

25

3

20 15 10 5 0

0

20

60 80 100 Inlet flow rate [l/min]

160 25

160

120 25,4

57,5

57,2

A

91,9

B

8,7

B

10

80

A

140

LAYOUT 1 12

12,5

120

100

LAYOUT 0

40

P 140

P

53,8

N°2 fixing holes Ø8,5 through

10

N°2 fixing holes Ø8,6 through

50

50

53

Ordering code

6D825

SETTING RANGE Qmin ÷ Qmax l/min

16.04

1

2

3

0A

LAYOUT

0

N00

1

PORTS P A,B

28 ÷ 55 56 ÷ 95 90 ÷ 150

175

54

55

G 3/4” G 3/4”

65

66

G 1”

G 1”

G 1/2” G 3/4” G 3/4”

G 1”

6D825.G Aluminum body FLOW DIVIDER AND COMBINER VALVE WITH EQUALIZING ORIFICE

• • • • •

A

Flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150 l/min Max working pressure. . . . . . . . . . . . . . . . . . . . 250 bar Division ratio . . . . . . . . . . . . . . . . . . . . . . . . 50% ÷ 50% Tollerance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .< +/-3% Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,90 Kg

B

P

35

12,5

30

160 57,5

B

80

A

Pressure Drop [bar]

25

10 5

10

0

20

40

60 80 100 Inlet flow rate [l/min]

120

140

160

N°2 fixing holes Ø8,5 through

50

140

3

15

10

P

2

20

0

53

1

25

Ordering code

6D825 SETTING RANGE Qmin ÷ Qmax l/min

1

2

3

28 ÷ 55 56 ÷ 95 90 ÷ 150

PORTS P A,B

0A0 54

G 55

G 3/4” G 3/4”

65

66

G 1”

G 1”

G 1/2” G 3/4” G 3/4”

G 1”

EQUALIZING ORIFICE

00 **

Plug Orifice diameter**

** Ordering code examples 6D82520A055G06 orifice Ø 0,6 mm 6D82520A055G15 orifice Ø 1,5 mm (maximum Ø 2,8 mm)

176

16.04

6F2S Steel Body G3/4”-SAE12 2 ways PRESSURE COMPENSATED flow CONTROL VALVE FOR LS CIRCUITS with LS check valve

(42)

118

(31 max)

Max pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar Max regulated flow . . . . . . . . . . . . . . . . . . . . . . . . . .140 l/min Standard regulated flow. . . . . . . . . . . . . . . . . . . . . . . . 30 l/min Regulated flow variation by turn . . . . . . . . . . . . . . . .15,5 l/min Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4,6 Kg Coil 09400189 to be ordered separately (page )

• • • • • •

5

without LS check valve OUT

OUT CT1

CT1

T CT2

pos.3

Ø0.8

T

Ø0.8

CT2

pos.3

LS

LS

pos.4

Pos.3

pos.4

IN

50

IN

3

Regulated Flow [l/min]

160

39 Coil not included

CT2

59

120 100 80 60 40 20 0

(45)

37

140

0

50

100

150

Pin-Pout [bar]

OUT

200

250

300

73

100 30

LS

17,5

Note:

9 13

T IN

CT1

50

12

- Flow (OUT) can be regulated at the required value, acting on adjustable screw (pos. 3); flow increases when the screw is turned clockwise. - Max leakage in T: 3l/min. - Max backpressure in T: 1,5 bar. - For optimal functionality of the compensator, when the electric valve (CT2) is open, it’s important to make sure that regulated line OUT is pressurized at 7,5 bar at least. If not, a unidirectional valve must be installed, to supply the required backpressure (see pag. 182-183). - Check valve on port LS requires dumping of Load Sensing line, through a compensated draining, when electric valve is open (CT2). - For applications which need Post-Compensated directional control valves, refer to schemes 2 and 3, in which there is an LS check valve. - For applications which need Pre-Compensated directional control valves and direct connections to variable piston pumps, refer to schemes 4 and 5.

Ordering code

6F2S ELECTRIC-VALVE SCHEME

0

16.04

Normally open - NO

00

SPRING

2

3

4

5

PORTS

Setting range [bar]

40 - 220

50 - 350

40 - 220

50 - 350

IN,OUT

G 3/4” SAE 12

T,LS

G 1/4” SAE 06

Pressure Increase [bar/turn]

34

63

34

63

Standard Setting [bar]

210

350

210

350

Check Valve LS

with

with

without

without

177

05

55

6F3S Steel Body G1/2”-SAE10 PRIORITY FLOW REGULATOR WITH ELECTRIC ACTIVATION AND PRESSURE RELIEF VALVE SCHEME 0

Nominal Flow (IN) . . . . . . . . . . . . . . . . . . . . . . . . . . .100 l/min Max pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar Max regulated flow (P). . . . . . . . . . . . . . . . . . . . . . . . . .85 l/min Standard regulated flow . . . . . . . . . . . . . . . . . . . . . . . . 30 l/min Regulated flow variation by turn . . . . . . . . . . . . . . . . . .10 l/min Weight . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.9 Kg Coil 09400189 to be ordered separately (page )

P

CT2

T

SCHEME 1

B

P

CT2

pos.3

CT1

IN

15 20

3

56,5

Pressure Pin-Pb [bar]

3,3

130

40

Pos.3

(39 MAX)

IN

(42)

104 CT2

Flow [l/min]

120

35,5

(42)

38

54,5

90

B

73

100

IN

10,5

80 60 40 20 0 -250 -200 -150 -100 -50 0

9

50 100 150 200 250

Pp-Pb [bar]

50

29,5

30

T

Regulated Flow [l/min]

Coil not included

P

B

pos.3

T

CT1

8,5

• • • • • • •

CT1

Note: - Flow (P) can be regulated at the required value, acting on adjustable screw (pos. 3); flow gets increased when the screw is turned clockwise. - Max leakage in T: 3l/min. - Max backpressure in T: 1,5 bar - For optimal functionality of the compensator, when the electric valve (CT2) is open, it’s important to make sure that regulated P line is pressurized at least 7,5 bar. If not, a unidirectional valve must be installed, to supply the required backpressure (see page 183).

Ordering code

6F3S

0 1 3

HYDRAULIC SCHEME

SPRING CT1

CT2 Normally open - NO

Setting Range [bar]

CT2 Normally closed - NC Without CT2

00 0

Pressure Increase [bar/turn]

Without CT1

Standard Setting [bar]

3

PORTS

100 - 350

04

52

IN,P,B

G 1/2”

SAE 10

T

G 1/4”

SAE 06

63 210

178

16.04

6F3S...05 Steel Body G3/4” PRIORITY FLOW REGULATOR WITH ELECTRIC ACTIVATION AND PRESSURE RELIEF VALVE • • • • • • •

SCHEME 0

Nominal Flow (IN). . . . . . . . . . . . . . . . . . . . . . . . . . 200 l/min Max pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar Max regulated flow (P) . . . . . . . . . . . . . . . . . . . . . . . 140 l/min Standard regulated flow. . . . . . . . . . . . . . . . . . . . . . . . 30 l/min Regulated flow variation by turn . . . . . . . . . . . . . . . . . 19 l/min Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Kg Coil 09400189 to be ordered separately (page )

B

SCHEME 1

P

B

P

CT1

CT1

T

T

pos.3

pos.3

Ø 0,8

Ø 0,8

CT2

CT2

IN

(31 max)

IN

5

10

50

140

Pressure Pin-Pb [bar]

Pos.3

(42)

CT2

6 4 2 0

3

61

8

0

40

80

Regulated Flow - Qp [l/min]

(42)

B

59

73

P

37

9

100

44

120

160

200

Flow [l/min]

Coil notnon included Bobina inclusa 210 180 150 120 90 60 30 0 -250

-150

-50

0

50

150

250

Pp-Pb [bar]

34

30

IN 50

12

17,5

T

CT1

Note: - Flow (P) can be regulated at the required value, acting on adjustable screw (pos. 3); flow gets increased when the screw is turned clockwise. - Max leakage in T: 3l/min. - Max backpressure in T: 1,5 bar - For optimal functionality of the compensator, when the electric valve (CT2) is open, it’s important to make sure that regulated P line is pressurized at least 7,5 bar. If not, a unidirectional valve must be installed, to supply the required backpressure (see page 183).

Ordering code

6F3S

0 1 3

00

HYDRAULIC SCHEME

SPRING CT1

CT2 Normally open - NO

Setting Range [bar]

CT2 Normally closed - NC Without CT2

Pressure Increase [bar/turn] Standard Setting [bar]

179

0 Without CT1

2

3

40 - 220

50 - 350

34

63

210

350

PORTS

05

IN,P,B

G 3/4”

T

G 1/4”

16.04

6F3S...06 Steel Body G1” PRIORITY FLOW REGULATOR WITH ELECTRIC ACTIVATION AND PRESSURE RELIEF VALVE • • • • • • •

Nominal Flow (IN) . . . . . . . . . . . . . . . . . . . . . . . . . . .300 l/min Max pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar Max regulated flow (P). . . . . . . . . . . . . . . . . . . . . . . . .220 l/min Standard regulated flow . . . . . . . . . . . . . . . . . . . . . . . . .30 l/min Regulated flow variation by turn (Pos.3). . . . . . . . . . . . 27 l/min Weight . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8 Kg Coil 09400189 to be ordered separately (page )

SCHEME 0 P

CT2

SCHEME 1

B

pos.3

T

CT1

3,9

10 Pressure Pin-Pb [bar]

173

30

60

IN

8 6 4 2

3

78

0 Coil not incluted

50

100

150

200

250

300

Regulated Flow [l/min]

P

46,5 74,5

(42)

56,5

B

90 T

0

Flow [l/min]

120

CT2

IN

IN

(33 MAX)

(42)

pos.3

T

CT1

Pos.3

PB

CT2

9 Pp-Pb [bar]

76

36,5

30

11,5

15

IN

CT1

Note: - Flow (P) can be regulated at the required value, acting on adjustable screw (pos. 3); flow gets increased when the screw is turned clockwise. - Max leakage in T: 3l/min. - Max backpressure in T: 1,5 bar - For optimal functionality of the compensator, when the electric valve (CT2) is open, it’s important to make sure that regulated P line is pressurized at least 7,5 bar. If not, a unidirectional valve must be installed, to supply the required backpressure (see page 183).

Ordering code

6F3S

0 1 3

HYDRAULIC SCHEME

SPRING CT1

CT2 Normally open - NO

Setting Range [bar]

CT2 Normally closed - NC Without CT2

00 0

3 100 - 350

Pressure Increase [bar/turn]

Without CT1

Standard Setting [bar]

PORTS

06

IN,P,B

G 1”

T

G 1/4”

63 210

180

16.04

6F3S...07 Steel Body G1-1/4” PRIORITY FLOW REGULATOR WITH ELECTRIC ACTIVATION AND PRESSURE RELIEF VALVE • • • • • • •

SCHEME 0

Nominal Flow (IN) . . . . . . . . . . . . . . . . . . . . . . . . . . .400 l/min Max pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar Max regulated flow (P). . . . . . . . . . . . . . . . . . . . . . . . .300 l/min Standard regulated flow . . . . . . . . . . . . . . . . . . . . . . . . .30 l/min Regulated flow variation by turn (Pos.3). . . . . . . . . . . . 20 l/min Weight . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.9 Kg Coil 09400189 to be ordered separately (page )

P

CT2

SCHEME 1

B

pos.3

T

CT1

Pressure Pin-Pb [bar]

15

35

70

3,9

54,5

6 3

P

Regulated Flow [l/min]

86

90 130

B

9 T

48

30

76

50

100

150

CT1

200

Flow [l/min]

250

300

350 400

240 210 180 150 120 90 60 30 0 -250 -200 -150 -100 -50

18

IN

0

300 270

(42)

62,5

13,5

9

0

Coil not included

CT2

12

3

88,5

IN

IN

(35 MAX)

190

(42)

pos.3

T

CT1

Pos.3

PB

CT2

0

50 100 150 200 250 300

Pp-Pb [bar]

Note: - Flow (P) can be regulated at the required value, acting on adjustable screw (pos. 3); flow gets increased when the screw is turned clockwise. - Max leakage in T: 3l/min. - Max backpressure in T: 1,5 bar - For optimal functionality of the compensator, when the electric valve (CT2) is open, it’s important to make sure that regulated P line is pressurized at least 8-9 bar. If not, a unidirectional valve must be installed, to supply the required backpressure (see page 183).

Ordering code

6F3S

0 1 3

HYDRAULIC SCHEME

SPRING CT1

CT2 Normally open - NO

Setting Range [bar]

CT2 Normally closed - NC Without CT2

00 0

Pressure Increase [bar/turn]

Without CT1

Standard Setting [bar]

3

PORTS

07

100 - 350

IN,P,B

G 1”-1/4”

T

G 1/4”

63 210

181

16.04

6D710 Steel Body CHECK VALVE m/f with by-pass orifice OUT

Max pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350 bar Max flow. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130 l/min Seals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NBR Cartridge tightening torque: . . . . . . . . . . . . . . . . . . . . .150 Nm Weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0,45 Kg

1.2

IN

OUT

14

Pressure [bar]

12

HEX. C

10 8 6 4 2 0 0

20

40

60

80

100

120

140

L

Flow [l/min]

L1

• • • • •

IN

Ordering code

6D710 PORTS

55

SAE 12

C L1

1200 SPRING

L

C

36 15 68

182

7.8 bar

16.04

6D720 Steel Body CHECK VALVE f/f OUT

Ports IN-OUT

Max flow

Max pressure

c

L

Weight

BSPP

l/min

bar

mm mm

Kg

G 1/2”

70

350

30 77

0,322

G 3/4”

110

350

36 88

0,492

G 1”

160

350

41 105 0,676

G 1-1/4”

250

300

55 135 1,646 IN

IN

L

HEX. c

OUT

Ordering code

6D720

0000 SPRING

PORTS

C

04 G 1/2” 05 G 3/4” 06 G 1” 07 G 1-1/4”

183

8 bar

16.04