I i - Digital Library

Jbfi I *, 2. To:

-

3' "Ypm:lo - ,

Page 1

ENGINEERING DATA TRANSMITTAL

3. From:

(Receiving O r g a n i z a t i o n )

( O r i g i n a t i n g Organization)

Distribution

PFP Process E n g i n e e r i n g

5. P r o j .IProg./Dept . I D i v . :

6 . Cog. Engr.:

Of

__

4 . R e l a t e d ED1 No.:

N/A 7 . Purchase Order No.:

W.S. Lewis

N/A 9 . Equip./Component

NO.:

N/A

10. SystemlBldg./Faci I i ty:

73T/234-5Z/PFP 11. Receiver Remarks:

12. Major Aissm. Dug. No.:

N/A 13. P e r m i t I P e r m i t A p p l i c a t i o n No.:

N/A

2/9/96 DATA 10) DocumsntJDrawing No.

WHC-SD-CP-ATR-07 1

ANSMITTED

IC1

Sheet

NO.

-

Reason

IEl Title or Doscription of Data Transmitted

Trans. mittai

Origi-

Rccsiv-

nator Oirpo-

Dispo-

sition

mion

Honeywell Modular Automation System Acceptance T e s t

.". Reviewed noicommsnt

~~

18.

19.

Originator

Authomsd Representative Date for Receiving Organizatmn

23TPVAL

I M W . Gib

c

L

Cagnlrant hanager

&6

( i f rbquired)

I:11 fzF:Z

ulcments Disapproved ulcomnents

ED-7400-172-2 (04194) GEF097

BO-7400-172.1

WHC-SD-CP-ATR-071,

Rev. 0

Honeywell Modular Automation System Acceptance Test Report L.T. Cunningham Westinghouse H a n f o r d Co., R i c h l a n d , WA 99352 U.S. Department o f Energy C o n t r a c t DE-AC06-87RL10930 EDT/ECN: 610798 O r g Code: 15530 B&R Code: EW7003000

UC: UC-506 Charge Code: T o t a l Pages:

K6134 36

Key Words: H o n e y w e l l , M o d u l a r A u t o m a t i o n System, MAS, Thermal S t a b i l i z a t i o n , Acceptance T e s t R e p o r t A b s t r a c t : T h i s document p r o v i d e s t h e r e s u l t s o f t h e Acceptance T e s t P r o c e d u r e f o r t h e Honeywell M o d u l a r A u t o m a t i o n System. Honeywell i s a r e g i s t e r e d t r a d e m a r k o f Honeywell I n c . , M i n n e a p o l i s , MN. F l u k e i s a r e g i s t e r e d t r a d e m a r k o f F l u k e C o r p o r a t i o n , E v e r e t t , WA. T r a n s m a t i o n , M i n i t e m p , and F l e x i t e s t e r i i r e r e g i s t e r e d t r a d e m a r k s o f T r a n s m a t i o n I n c . , R o c h e s t e r , NY.

TRADEMARK DISCLAIMER. Reference h e r e i n t o any s p e c i f i c comnercial product, process, or s e r v i c e by t r a d e name, trademark, manufacturer, o r otheruise, does not n e c e s s a r i l y c o n s t i t u t e o r imply i t s endorsement, recomnendation, or f a v o r i n g by the U n i t e d States G o v e r m n t or any agency thereof o r i t s c o n t r a c t o r s or subcontractors.

P r i n t e d i n t h e U n i t e d States of America. To o b t a i n copies o f t h i s docunent, contact: UHC/BCS Docment Control Services, P.O. Box 1970, M a i l s t o p H6-08, ffidlht8bdUK W35Q;pkonc (509) 872-2420; Fax (509) 376-4989.

Approved for Public Release A-6400-073 (10195) GEF321

.

-

ACCEPTANCE TEST REPORT

1.0

HONEYWELL MODULAR SYSTEM

PAGE 2 01' 36

INTRODUCTION

T h i s t e s t r e p o r t documents t h e r e s u l t s f r o m t h e acceptance t e s t i n g o f t h e Honeywell Modular Automation System (MAS). The t e s t war; p e r f o r m e d u s i n g WHC-SD-CP-ATP-071, "Honeywell Modular A u t o m a t i o n System Acceptance T e s t Procedure" i n c o n j u n c t i o n w i t h Job C o n t r o l System work package 22-96-162. A completed copy o f t h e t e s t i s a t t a c h e d as Appendix A. The Honeywell MAS w i l l be i n s t a l l e d i n Room 230A t o c o n t r o l s i x t h e r m a l s t a b i l i z a t i o n f u r n a c e s i n gloveboxes HA-ZOMB and HA-211. The use o f t h i s system e l i m i n a t e s t h e need f o r d i s c r e t e c o n t r o l l e r s and a l a r m s w i t c h e s f o r each o f t h e f u r n a c e s . 2.0

TEST RESULT DISCUSSION

The performance o f t h e acceptance t e s t was completed w i t h o n l y one m i n o r e x c e p t i o n . D u r i n g t e s t i n g , i t was observed t h a t t h e a n a l o g i n p u t s were n o t i m m e d i a t e l y r e c o g n i z e d . I n some i n s t a n c e s , i t r e q u i r e d up t o 5 m i n u t e s f o r t h e PLC t o accept i n p u t f r o m t e s t thermocouples o r f r o m t h e t r a n s m a t i o n PPS f l e x i t e s t e r . Once r e c o g n i t i o n was a c h i e v e , t h e i n p u t c o u l d be m a n i p u l a t e d w i t h o u t d i f f i c u l t y . S i n c e t e s t was completed, t h e d e v i a t i o n a l a r m has been s e t t o f 2 0 " C f r o m +25"C. The e x p e c t e d change t o t h e d e v i a t i o n a l a r m has n o t t a k e n p l a c e and t h i s a c t i o n w i l l b r i n g t h e programming i n t o l i n e w i t h c u r r e n t documentation. ExceDtion R e s o l u t i o n When p e r f o r m i n g t h e thermocouple i n p u t checks, i t was d i s c e r n e d t h a t t h e e x p e c t e d d i s p l a y range ( i n p u t t e m p e r a t u r e It 0.5"C) was t o r e s t r i c t i v e f o r t h i s system. N i n e o f t h e 24 analog i n p u t addresses had g r e a t e r t h a n 0.5"C d i s p l a y e r r o r s . However, t h e g r e a t e s t d i f f e r e n c e i n d i s p l a y t e m p e r a t u r e t o i n p u t t e m p e r a t u r e was l e s s t h a n 2°C a t 1000°C. T h i s i s l e s s t h a n a 0.2% e r r o r o f t h e thermocouple range. A more r e a s o n a b l e e r r o r r a n g e o f 2% f o r d i s p l a y r e a d i n g s s h o u l d have been r e q u i r e d .

ACCEPTANCE TEST REPORT

HONEYWELL MODULAR AUTCIMATION SYSTEM

APPENDIX A

THINK

&@&&@

I N A L L W E DO

WHC-SD-CP-ATR-071 PAGE 3 OF 36

WHC-SD-CP-ATR-071, Rev. 0 PncE

OF

36

Honeywell Modular Automation System Acceptance Test Procedure L.T. Cunningham

Westinghouse Hanford Co., Richland, WA 99352 U.S. Department o f Energy Contract DE-UC06-87RL10930 EDT/ECN: 610800 Org Code: 15530 B&R Code: EW7003000

UC: UC-506 Charge Code: K6134 Total Pages: 33

Key Words: Honeywell, Modular Automat.on System, MAS, Thermal Stabilization, Acceptance Test Abstract: This document provides instruction for the operational testing of the 6 new stabilization furnaces being installed in HA-ZOMB and HA-211 and ancillary equipment.

Reference herein to any specific comnercial product, process, or service by trade name, trademark, manufacturer, or otheruise, does not necessarily constitute or imply its endorsement, recomnendation, or favoring by the United States Coverrment O P any agmincy thereof o r its contractors or subcontractors.

TRADEMARK DISCLAIMER.

UHC/BCS Printed in the United States of America. To obtain copies of this docunent, cOnta,:t: D o c w e n t Control Services, P.O. Box 1970, Mailstop H6-08, Richland UA 99352, Phone ( 5 0 9 ) 372-2420; Fax ( 5 0 9 ) 376-4989.

Release dpdproval

Approved for Public Release A-6400-073 (10/95) GEF321

ACCEPTANCE TEST PROCEDURE

HONEYWELL MODULAR AUTl3MATION SYSTEM

1

WHC-SO-CP-ATR-071 REV-0 LTr PAGE -2-05 O F 31,

1

TABLE OF CONTENTS

. . ...

. . . . . . . . . .

1.0

PURPOSE

2.0

SCOPE

3.0

REFERENCES

4.0

RESPONSIBILITIES

5.0

SYSTEM DESCRIPTION

6.0

SAFETY

7.0

TEST CONDITIONS AND EQUIPMENT REQUIRED

.

8.0

PROCEDURE Thermocouple I n o u t Checks . . . . . . . Check Analoq O u t o u t f o r SCR . . . . . . Interlock Validation . . . . . . . . . Check D i q i t a l S i q n a l s f o r Off-Gas Fans

. . . . . . . . . . . . . . . . . . . . .

3 3

. .

3

.

3

. .

5

. . . . . . . . . . . . . . . .

5

. . . . . . . . . . . . . . . . . . . . . .

6

. . . . . . .

9.0

EXCEPTIONS L I S T

. . . . . . . . . . . . . .

10.0

ATP ACCEPTANCE

.

. . . . . .

. . . . . . . . . .

20

21

APPENDIX B . . . . . . . . . . . . . . . . . . . D a t a Sheet 1 .HA-20MB Temperature I n p u t s D a t a Sheet 2 .HA-211 Temperature I n p u t s

.

. . . . . . . .

7 7 9 11 18

.

APPENDIX A . . . . . . . . . . . . . . . . . . . . . . . . . . F i g u r e 1 .Honeywell M o d u l a r A u t o m a t i o n System (MAS) . F i g u r e 2 .O i g i t a l I n p u t T e s t Box . . . . . . . . . . . F i g u r e 3 .A n a l o g I n p u t Module C o n n e c t i o n Schematic . . F i g u r e 4 .A n a l o g O u t p u t Module C o n n e c t i o n Schematic . F i g u r e 5 .D i g i t a l I n p u t Module C o n n e c t i o n Schematic . F i g u r e 6 .D i g i t a l O u t p u t Module C o n n e c t i o n Schematic .

,......................

. . . .

. . . .

THINK

L5?@@&

I N ALL

WE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

............ . . . . . . . . . . . . . . . . . . . . . . . . .

cc

.......................

22 23 24 25 26 27 28 29 30 32

(


1.0


PURPOSE The p u r p o s e o f t h i s Acceptance T e s t P r o c e d u r e (ATP) i s t o v e r i f y t h e o p e r a b i l i t y o f t h e s i x new f u r n a c e s as c o n t r o l l e d b y t h e new Honeywell M o d u l a r A u t o m a t i o n System (MAS). The Honeywell MAS i s b e i n g i n s t a l l e d i n t h e PFP t o c o n t r o l t h e s i x t h e r m a l s t a b i l i z a t i o n f u r n a c e s i n g l o v e b o x e s HA-ZOMB and HA-211.

2.0

SCOPE T h i s ATP p r o v i d e s i n s t r u c t i o n s f o r t e s t i n g t h e c o n f i g u r a t i o n o f t h e The t e s t w i l l be Honeywell MAS a t t h e P l u t o n i u m F i n i s h i n g P l a n t ( P F P ) . a bench t e s t o f t h e a n a l o g i n p u t s , a n a l o g o u t p u t s , and s o f t w a r e i n t e r l o c k s . The i n t e r l o c k t e s t w i l l c h e c k t h e d i g i t a l i n p u t and o u t p u t s . F i e l d equipment w i l l n o t be c o n n e c t e d f o r t h i s t e s t . S i m u l a t e d s i g n a l s w i l l be used f o r t h e r m o c o u p l e and l i m i t s w i t c h i n p u t s . An O p e r a t i o n a l T e s t P r o c e d u r e (OTP) w i l l be w r i t t e n t o p e r f o r m f i e l d t e s t i n g once t h e MAS and f u r n a c e s have been i n s t a l l e d .

3 .O

REFERENCES WHC-IP-1026,

4.0

Engineering Practice Guidelines, Appendix M

RESPONSIBILITIES Test D i r e c t o r The t e s t d i r e c t o r w i l l be s e l e c t e d f r o m t h e PFP Process E n g i n e e r i n g Group. The T e s t D i r e c t o r s h a l l :

.

C o o r d i n a t e and d i r e c t acceptance t e s t i n g . C o n f i r m t h a t a l l p r e s t a r t r e q u i r e m e n t s have been met b e f o r e a l l o w i n g t h e t e s t t o begin. I f needed, a l t e r t h e t e s t sequence a f t e r v e r i f y i n g t h a t t h e r e i s no a d v e r s e i m p a c t . Ensure t h a t t h e system i s l e f t i n a s a f e mode i f t h e t e s t i s t o be suspended f o r a p e r i o d o f t i m e . R e v e r i f y t e s t p r e r e q u i s i t e s b e f o r e r e s t a r t i n g a suspended t e s t . I n i t i a l each s t e p i n t h e t e s t p r o c e d u r e as i t i s p e r f o r m e d . E v a l u a t e t h e need t o make changes t o t h e t e s t and i n i t i a t e ECNs t o document t h o s e changes. Review and approve t e s t d a t a s h e e t s and e x c e p t i o n s . Approve r e s o l u t i o n t o t e s t e x c e p t i o n s .


4.0


RESPONSIBILITIES ( c o n t . ) Witnesses

A t e s t w i t n e s s s h a l l be p r o v i d e d b y Q u a l i t y Assurance. shall :

Test witnesses

W i t n e s s a l l or s e l e c t e d p o r t i o n s o f t h e t e s t . Review and approve t e s t d a t a s h e e t s and e x c e p t i o n s f0.r t h e sections o f the t e s t t h a t they witness. Approve r e s o l u t i o n t o t e s t e x c e p t i o n s f o r t h e section:; o f t h e t e s t t h a t they witness. Test Performer The p e r s o n p e r f o r m i n g t h e t e s t s h a l l be d e s i g n a t e d by t h e t e s t d i r e c t o r . The p e r f o r m e r s h a l l : Perform t h e t e s t under t h e d i r e c t i o n o f t h e t e s t d i r e c t o r . Record r e q u i r e d i n f o r m a t i o n on t h e t e s t d a t a s h e e t s as w e l l as i n i t i a l and d a t e t h e f o r m .


5.0


PAGE -5-€F33 8 OF 3 6

SYSTEM DESCRIPTION The t h e r m a l s t a b i l i z a t i o n f u r n a c e s w i l l be used t o s t a b i l i z e p l u t o n i u m b e a r i n g m a t e r i a l s a t t h e PFP f o r l o n g t e r m s t o r a g e . S i x new f u r n a c e s l o c a t e d i n g l o v e b o x e s HA-2OMB and HA-211 w i l l be c o n n e c t e d t o a H o n e y w e l l MAS ( s e e F i g u r e 1). The cont.ro1 c o n f i g u r a t i o n o f t h e H o n e y w e l l MAS p r o v i d e s t e m p e r a t u r e c o n t r o l t o h e a t t h e f u r n a c e s t o I O O O ' C and h o l d f o r a p r e s c r i b e d d u r a t i o n depending on t h e t y p e of m a t e r i a l b e i n g h e a t e d i n t h e f u r n a c e . Analog i n p u t s i g n a l s b e i n g p r o c e s s e d b y t h e MAS i n c l u d e : f u r n a c e c o n t r o l t e m p e r a t u r e , f u r n a c e h i g h a l a r m t e m p e r a t u r e , f u r n a c e o f f - g a s temperature, and g1ovebo.x t e m p e r a t u r e . Analog o u t p u t s i g n a l s a r e s e n t t o t h e S i l i c o n C o n t r o l R e c t i f i e r (SCR) t o s u p p l y power t o t h e f u r n a c e s . D i g i t a l i i i p u t s i n c l u d e t h e f u r n a c e d o o r l i m i t s w i t c h e s and a power s i g n a l f r o m t h e o f f - g a s fans. D i g i t a l o u t p u t s i n c l u d e r e l a y power f r o m t h e f u r n a c e i n t e r l o c k l o g i c and t h e o f f - g a s f a n s t a r t / s t o p s i g n a l .

6.0

SAFETY A p r e - j o b s a f e t y m e e t i n g s h a l l be conducted i n accordance w i t h Plutonium Operation Administration Manual, WHC-IP-0821, Chapter 12, S e c t i o n 5.12 and m e e t i n g a t t e n d a n c e s h a l l be documented i n T a b l e 1 by Process E n g i n e e r i n g p r i o r t o work s t a r t . T h i s ATP s h a l l be r e a d and d i s c u s s e d i n d e t a i l b y a l l p e r s o n n e l i n v o l v e d w i t h i t s performance. TABLE 1 PRE-JOB SAFETY/OPERABILITY BRIEFING LIST PRESENTER:

K cI/L

DATE:

2- 1-4b

I--

1


7.0

HONEYWELL MODULAR AUTOMATION SYSTEM

WHC-SO-CP-ATR-071

PAGE -6-W-23 4

OF

36

TEST CONDITIONS AND EQUIPMENT REQUIRED The c o n t r o l c o n f i g u r a t i o n acceptance t e s t w i l l be p e r f o r m e d i n room 23 o f 270-2 i n t h e PFP complex. The p e r s o n a l computer (PC) w i ’ l l be c o n n e c t e d t o t h e Honeywell MAS w i t h a c o a x i a l c a b l e . The 50-ohm t e r m i n a t i n g r e s i s t o r s w i l l be i n p l a c e . A s p e c i a l t e s t box w i l l be used t o t e s t t h e f u n c t i o n o f t h e 115V d i s c r e e t i n p u t s ( s e e F i g u r e 2 ) . The box c o n t a i n s f o u r s e p a r a t e t e s t p o i n t s . Each p o i n t has i t s own s w i t c h and r e m o v a b l e c a b l e . The c a b l e i s c o n n e c t e d t o t h e address p o i n t and t h e common ( T l , T2, BI., o r BZ). To t u r n on t h e i n p u t , t h e s w i t c h i s c l o s e d , and t o t u r n i t o f f , t h e s w i t c h i s opened. To p r e v e n t e l e c t r i c shock, any unused e l e c t r i c c a b l e s m u s t be d i s c o n n e c t e d f r o m t h e box. I n a d d i t i o n , t h e c a b l e must be d i s c o n n e c t e d f r o m t h e box whenever c o n n e c t i n g o r d i s c o n n e c t e d f r o m t h e d i g i t a l i n p u t card. C u r r e n t measurement and c o n t i n u i t y checlts w i l l be t a k e n w i t h a FLUKE 8060A: Device I D # 773-45-08-003

Last C a l i b r a t e d q - 1 2 - 5 Next C a l i b r a t i o n 4 - 1 z - L

F o r Type K t h e r m o c o u p l e s i g n a l g e n e r a t i o n , e i t h e r o f t h e f o l l o w i n g i n s t r u m e n t s can be u t i l i z e d : C a l i b r a t e d T r a n s m a t i o n PPS m i n i t e m p C a l i b r a t o r , Model 1064P Device I D # OR

777-l’j-zo-&s

Last C a l i b r a t e d 5 - ~ + i Next Cal ib r a t ion 5 -zd-q:

C a l i b r a t e d T r a n s m a t i o n PPS F l e x i t e s t e r , Model 1080 Device ID #

Last C a l i b r a t e d Next C a l i b r a t i o n


8.0


PROCEDURE D i s c r e p a n c i e s w i l l be n o t e d on t h e E x c e p t i o n s L i s t p r o v i d e d ( S e c t i o n 8 . 0 ) and a c c o r d i n g t o p r o v i s i o n s o u t 1 i n e d i n WHC-IP-1026, E n g i n e e r i n g P r a c t i c e GuideTines, Appendix M.

& 8.1 m 8 . 2

Download t h e c u r r e n t c o n t r o l l e r c o n f i g u r a t i o n t o t h e l o g i c controller. E n t e r V I E W f r o m t h e windows s c r e w and acknowledge a l l a l a r m s .

Thermocouole I n o u t Checks (see F i g u r e 3 )

-

8.3

From t h e FURNACE 20MB-1 screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r FUR-ZOMB-I.

&

8 . 3 . 1 I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 0 p e r d a t a s h e e t 1 t o check t e m p e r a t u r e c o n t r o l l e r t h e r m o c o u p l e i n p u t .

32.2

8.3.2

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 1 p e r d a t a s h e e t 1 t o check f u r n a c e h i g h t e m p e r a t u r e a l a r m t h e r m o c o u p l e input.

&

8.3.3

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 9 p e r d a t a s h e e t 1 t o check o f f - g a s thermocouple i n p u t .

8.4

&

From t h e FURNACE 20MB-2 screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r FUR-20MB-2. 8 . 4 . 1 I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 2 p e r d a t a s h e e t 1 t o check t e m p e r a t u r e c o n t r o l l e r t h e r m o c o u p l e i n p u t .

kc

8.4.2

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 3 p e r d a t a s h e e t 1 t o check f u r n a c e h i g h t e m p e r a t u r e a1 arm t h e r m o c o u p l e input.

brcl

8.4.3

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 10 p e r d a t a s h e e t 1 t o check o f f - g a s t h e r m o c o u p l e i n p u t .

8.5

! L

From t h e FURNACE EOMB-3 screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r FUR-20MB-3. 8.5.1

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 4 p e r d a t a s h e e t 1 t o check t e m p e r a t u r e c o n t r o l l e r t h e r m o c o u p l e i n p u t .

8.5.2

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 5 p e r d a t a s h e e t 1 t o check f u r n a c e h i g h t e m p e r a t u r e a l a r m t h e r m o c o u p l e inout.


8.0


WHC-SD-CP-ATR-071

PAGE

+%&

I I oF36

PROCEDURE ( c o n t . ) 8.5.3


From t h e FURNACE OVERVIEW screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r g l o v e b o x HA-ZOMB.

8.6.1 Connect b l a n k t e s t t h e r m o c o u p l e s t o Addresses 7 and 8 . I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 6 p e r d a t a sheet 1 t o glovebox thermocouple i n p u t . 8.6.2

Connect b l a n k t e s t t h e r m o c o u p l e s t o Addresses €I and 8 . I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 7 p e r d a t a sheet 1 t o glovebox thermocouple i n p u t .

8 . 6 . 3 Connect b l a n k t e s t t h e r m o c o u p l e s t o Addresses E and 7 . I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 8 p e r d a t a sheet 1 t o glovebox thermocouple i n p u t . From t h e FURNACE 211-1 s c r e e n , t e s t t h e f o l l o w i n g t e r p e r a t u r e i n p u t s f o r FUR-211-1. 8.7.1

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 32 p e r d a t a s h e e t 2 t o check t e m p e r a t u r e c o n t r o l l e r t h e r m o c o u p l e i n p u t .

8.7.2


8.7.3

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 4 1 p e r d a t a s h e e t 2 t o check o f f - g a s t h e r m o c o u p l e i n p u t .

From t h e FURNACE 211-2 screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r FUR-211-2. 8.8.1

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 3 4 p e r d a t a s h e e t 2 t o check t e m p e r a t u r e c o n t r o l l e r t h e r m o c o u p l e i n p u t .

8.8.2

I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 3 5 p e r d a t a s h e e t 2 t o check f u r n a c e h i g h t e m p e r a t u r e a l a r m t h e r m o c o u p l e input.

8.8.3




1

WHC-SO-CP-ATR-071 REV-0 PAGE 4-812 or36

,=

PROCEDURE ( c o n t . )

8.0

& 8.9

From t h e FURNACE 211-3 screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r FUR-211-3.

LE--

8 . 9 . 1 I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 36 p e r d a t a s h e e t 2 t o check t e m p e r a t u r e c o n t r o l l e r t h e r m o c a u p l e i n p u t .

h

8.9.2

I'pt

8 . 9 . 3 I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 43 p e r s h e e t 2 t o check o f f - g a s t h e r m o c o u p l e i n p u t .

\Kc

I

8.10


T

From t h e FURNACE OVERVIEW screen, t e s t t h e f o l l o w i n g t e m p e r a t u r e i n p u t s f o r g l o v e b o x HA-211.

Ixt

8.10.1

Connect b l a n k t e s t t h e r m o c o u p l e s t o Addresses 39 and 40. I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 38 p e r data sheet 2 t o glovebox thermocouple i n p u t .

ItXL

8.10.2

Connect b l a n k t e s t t h e r m o c o u p l e s t o A d d w s s e s 38 and 40. I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 39 p e r d a t a s h e e t 2 t o g l o v e b o x t h e r m o c o u p l e i n p u t .

8.10.3

Connect b l a n k t e s t t h e r m o c o u p l e s t o Addresses 38 and 39. I n p u t compensated t e m p e r a t u r e i n p u t s t o Address 40 p e r d a t a s h e e t 2 t o g l o v e b o x t h e r m o c o u p l e i n p u t .

Check A n a l o q O u t p u t f o r SCR ( s e e F i g u r e 4 ) E 8 . 1 1

Record t h e o u t p u t o f address 64 when O u t p u t f o r f u r n a c e 20MB-I i s 0% as seen on t h e FURNACE 20MB-1 s c r e e n . *mA

& 8.12

From FURNACE ZOMB-1 s c r e e n , s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e 1-OXIDE b u t t o n .

JJ&-

8.13

M o n i t o r o u t p u t o f address 6 4 . O u t p u t s h a l l be i n 4-ZOmA ? O . l m A r a n g e and s h o u l d i n c r e a s e as t h e s e t p o i n t c l i m b s .

&

8.14

E

Record o u t p u t f o r address 64 when O u t p u t f o r f u r n a c e 2OM8-1 i s 100% as seen on t h e FURNACE 20MB-1 s c r e e n . m m A

8.15

S t o p h e a t i n g c y c l e by p r e s s i n g S t o p C y c l e b u t t o n .

8.16

Record t h e o u t p u t o f address 65 when O u t p u t f o r f u r n a c e 20MB-2 i s 0% as seen on t h e FURNACE 2OM8-2 s c r e e n . X m A

ACCEPTANCE TEST PROCEDURE 8.0


3 1 PAGE %

130F36

PROCEDURE (cont.)

8.17 From FURNACE 20M8-2 screen, start heating cycle by pressing the 1-OXIDE button.

I.3-L 8.18

Monitor output of address 65. Output shall be in 4-;!0mA f O.lmA range and should increase a s the setpoint climbs.

8.19 Record output for address 65 when Output for furnace 20MB-2 is 100% as seen on the FURNACE 20MB-2 screen. r4.$5mA

& 8.20 Stop heating cycle by pressing Stop Cycle button.

8.21 Record the output o f address 66 when Output for furnace 20MB-3 i s 0% a s seen on the FURNACE 20MB-3 screen. m m A

-

8.22 From FURNACE 20MB-3 screen, start heating cycle by pressing the 1-OXIDE button.

& 8.23 Monitor output of address 66. Output shall be in 4-i:OmA f O.lmA range and should increase as the setpoint climbs. 8.24 Record output for address 66 when Output for furnace 20MB-3 is 100% as seen on the FURNACE 2OMB-3 screen. &mP, E 8.25

8.26

I.Rc 8.27

Stop heating cycle by pressing Stop Cycle button. Record the output of address 72 when Output for furnace 211-1 is 0% as seen on the FURNACE 211-1 screen. S m A .

From FURNACE 211-1 screen, start heating cycle by pressing the 1-OXIDE button.

8.28 Monitor output of address 72. Output shall be in 4-20mA t O.lmA range and should increase as the setpoint climbs.

& 8.29 Record output for address 72 wherl Output for furnace as seen on the FURNACE 211-1 screen. U m A

211-1 is 100%

8.30 Stop heating cycle by pressing Stop Cycle button.

a 8.31

Record the output o f address 73 when Output for furnace 211-2 is 0% as seen on the FURNACE 211-2 screen. S m A

vrc-/ 8.32 From FURNACE 211-2 screen, start heating cycle by pressing the 1-OXIDE button.

&&

8.33 Monitor output of address 73. Output shall be in range and should increase as the setpoint climbs.

4-2OmA F O.lmA


8.0


&

8.34


1

1

WHC-SD-CP-ATR-071 REV-0 PAGE W3i?39 14 ~ 3 6

Record o u t p u t f o r address 73 when O u t p u t f o r f u r n a c e 211-2 i s 100% as seen on t h e FURNACE 211-2 screen. a m A

Im_ 8 . 3 5

Stop h e a t i n g c y c l e by pressing Stop Cycle b u t t o n .

&

8.36

Record t h e o u t p u t o f address 74 when O u t p u t f o r f u r n a c e 211-3 i s 0% as seen on t h e FURNACE 211-3 screen. a m A

\rc

8.37

From FURNACE 211-3 screen, s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e I-OXIDE b u t t o n . O u t p u t s h a l l be i n 4-20mA f O.lmA r a n g e and s h o u l d i n c r e a s e as t h e s e t p o i n t c l i m b s .

& 8.38 M o n i t o r o u t p u t o f address 74.

a

8.39

Record o u t p u t f o r address 74 when O u t p u t f o r f u r n a c e 211-3 i s 100% as seen on t h e FURNACE 211-3 s c r e e n . W m A

8.40

S t o p h e a t i n g c y c l e by p r e s s i n g S t o p C y c l e b u t t o n .

Interlock Validation

&

8.41

On t h e O i g i t a l I n p u t c a r d 621-1100R, ensure t h e jumpers a r e c o n n e c t e d a c r o s s c o n t a c t p o i n t s B1 and B2 and c o n t a c t p o i n t s T 1 and T2. ( s e e F i g u r e 5)

&

8.42

On t h e D i g i t a l O u t p u t c a r d 621-2100R, e n s u r e t h e jumpers a r e c o n n e c t e d a c r o s s c o n t a c t p o i n t s B1 and B2 and c o n t a c t p o i n t s T 1 and T2. (see F i g u r e 6 )

\FP

8.43

I n s t a l l t e s t thermocouples t o addresses 0-11 and 32-43 on t h e UAIs.

8.44

On t h e FURNACE OVERVIEW screen, e n s u r e EMERGENCY SHUTDOWN b u t t o n i s RED. Push EMERGENCY SHUTDOWN b u t t o n i f g r a y .

&

8.45

Connect D i g i t a l i n p u t t e s t box t o i n p u t addresses 80, 81, 82, and 83. The common (-) i s t o be connected t o B I / B 2 .

\xc

8.46

C l o s e c o n t a c t s 80, 81, 82, and 83. The f u r n a c e d o o r s s h o u l d be c l o s e d on FURNACE OVERVIEW s c r e e n f o r FUR-ZOMB-1, FUR-20MB-2, FUR-20MB-3, and FUR-211-1.

8.47

P e r f o r m Furnace FUR-ZOMB-I

interlock validation.

!.aL

8.47.1

From FURNACE 2OMB-1 s c r e e n , s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e 1-OXIDE b u t t o n .

lrxG

8.47.2

V e r i f y c o n t i n u i t y f o r address 88 on t h e D I c a r d .

.----------------------< ,----------------------, B@&@! 7"lNX

,*I

ALL

"E DO


8.0


WHC-SD-CP-ATR-071 PAGE

d h 15

bF

36


Open c o n t a c t 80 w i t h D I t e s t box.

8.47.4

V e r i f y open c i r c u i t f o r address 88.

8.47.5

V e r i f y d o o r t o f u r n a c e FUR-2OMB-1 opens.

8.47.6

C l o s e c o n t a c t 80 w i t h D I t e s t box.

8.47.7

V e r i f y c o n t i n u i t y f o r address 88.

8.47.8

V e r i f y d o o r t o f u r n a c e FUR-20MB-1 c l o s e s .

8.47.9

Press S t o p C y c l e B u t t o n .

8.47.10


8.47.11

R e s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e 1-OXIDE b u t t o n .

8.47.12

V e r i f y c l o s e d c i r c u i t f o r address 88.

8.47.13

W a i t f o r d e v i a t i o n a l a r m t o a n n u n c i a t e d when s e t p o i n t i s 2 5 i l ” C above f u r n a c e t e m p e r a t u r e .

8.47.14


8.47.15

Remove t e s t thermocouple f r o m address 1 arid i n p u t compensated t e m p e r a t u r e o f 1055°C.

8.47.16

R e s t a r t h e a t i n g c y c l e by p r e s s i n g t h e S t o p C y c l e b u t t o n and t h e n t h e 1-OXIDE b u t t o n .

8.47.17


8.47.18

Replace t e s t thermocouple i n address 1.

8.47.19


8.47.20

Remove t e s t thermocouple f r o m address 6 arld i n p u t compensated t e m p e r a t u r e o f 75°C.

8.47.21


8.47.22


8.47.23


8.47.24

Press Emergency Stop 13utton.


8.0

PAGE

IboF36


8.47.25 8.48

_rg


Verify open c i r c u i t f o r address 88.

Perform Furnace FUR-20MB-2 interlock Val idation. 8.48.1

From FURNACE 20MB-2 screen, s t a r t heating cycle by pressing the 1-OXIDE b u t t o n .

8.48.2

Verify continuity f o r address 89 o n t h e DI card.

8.48.3

Open contact 81 with DI t e s t box.

8.48.4

Verify open c i r c u i t for address 89.

8.48.5

Verify door t o furnace FUR-20MB-2

8.48.6

Close contact 81 with DI t e s t box.

8.48.7

Verify continuity f o r address 89.

8.48.8

Verify door t o furnace FUR-2OMB-2

8.48.9

Press Stop Cycle Button.

8.48.10

Verify open c i r c u i t f o r address 89.

8.48.11

Restart heating cycle by pressing the 1-OXIDE b u t t o n .

8.48.12

Verify closed c i r c u i t f o r address 89.

8.48.13

Wait f o r deviation alarm t o annunciated when s e t p o i n t i s 25tl"C above furnace temperature.

8.48.14

Verify open c i r c u i t for address 89.

8.48.15

Remove t e s t thermocouple from address 3 and input compensated temperature of 1055°C.

8.48.16

Restart heating cycle by pressing t h e Stop Cycle button and then the 1-OXIDE b u t t o n .

8.48.17

Verify open c i r c u i t f o r address 89

8.48.18

Replace t e s t thermocouple in address 3.

8.48.19

Verify closed c i r c u i t f o r address 89.

8.48.20

Remove t e s t thermocouple from address 7 and input compensated temperature of 75°C.

opens.

closes.


8.0


PAGE 4 - 4 8 F 3 s 17

3b


UL

8.48.21


DL

8.48.22

Replace t e s t thermocc'uple i n address 7

8.48.23


Lxl_

8.48.24

Press Emergency S t o p B u t t o n .

UL

8.48.25


8.49

P e r f o r m Furnace FUR-20MB-3 i n t e r l o c k v a l i d a t i o n .

LZL

8.49.1

From FURNACE 20MB-3 screen, s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e I-OXIDE b u t t o n .

EL

8.49.2


L!?i

8.49.3


url

8.49.4


LkL

8.49.5

V e r i f y d o o r t o f u r n a c e FUR-20MB-3 opens.

E

8.49.6


LJL

8.49.7


8.49.8

V e r i f y d o o r t o f u r n a c e FUR-20MB-3 c l o s e s .

Lx-

8.49.9

Press S t o p C y c l e B u t t o n .

de

8.49.10


8.49.11

R e s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e I-OXIDE b u t t o n .

!ax=

8.49.12


L

8.49.13

W a i t f o r d e v i a t i o n a l a r m t o a n n u n c i a t e d when s e t p o i n t i s 2 5 i l " C above f u r n a c e t e m p e r a t u r e .

LEG

8.49.14


IrC

8.49.15

Remove t e s t thermocouple f r o m address 5 arid i n p u t compensated t e m p e r a t u r e o f 1055'C.

!a-

8.49.16

R e s t a r t h e a t i n g c y c l e by p r e s s i n g t h e S t o p C y c l e b u t t o n and t h e n t h e 1 - O X I D E b u t t o n .

L&


8.0


WHC-SD-CP-ATR-071 PAGE E

r h 18 + 3 b


V e r i f y open c i r c u i t -For address 90.

8.49.18

Replace t e s t thermocouple i n a d d r e s s 5.

8.49.19


8.49.20

Remove t e s t thermocouple f r o m address 8 and i n p u t compensated t e m p e r a t u r e o f 75°C.

8.49.21

V e r i f y open c i r c u i t f o r address 90

8.49.22

Replace t e s t thermocouple i n address 9 .

8.49.23

V e r i f y c l o s e d c i r c u i t : f o r address 90.

LXl

8.49.24

Press Emergency Stop B u t t o n .

&

8.49.25


k

8.50 P e r f o r m Furnace FUR-211-1 i n t e r l o c k v a l i d a t i o n . 8.50.1

From FURNACE 211-1 sc:reen, s t a r t h e a t i n g c y c l e by p r e s s i n g t h e 1-OXIDE b u t t o n .

8.50.2

V e r i f y c o n t i n u i t y f o r address 9 1 on t h e D I c a r d

8.50.3


8.50.4


8.50.5

V e r i f y d o o r t o f u r n a c e FUR-211-1 opens.

8.50.6


8.50.7


8.50.8

V e r i f y d o o r t o f u r n a c e FUR-211-1 c l o s e s .

8.50.9

Press Stop C y c l e B u t t o n .

8.50.10


8.50.11

R e s t a r t h e a t i n g c y c l e by p r e s s i n g t h e 1-OXIDE b u t t o n .

8.50.12


8.50.13

W a i t f o r d e v i a t i o n a l a r m t o a n n u n c i a t e d when s e t p o i n t i s 25fl'C above f u r n a c e t e m p e r a t u r e .


8.0

LB2


PAGE

d h 19 o f 3 6


V e r i f y open c i r c u i t f o r a d d r e s s 9 1

8.50.15

Remove t e s t t h e r m o c o u p l e f r o m a d d r e s s 33 and compensated t e m p e r a t u r e o f 1055°C.

8.50.16

R e s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e S t o p Cq l e b u t t o n and t h e n t h e 1-OXIDE b u t t o n .

8.50.17


8.50.18

Replace t e s t t h e r m o c o u p l e i n a d d r e s s 3 3 .

8.50.19


8.50.20

Remove t e s t t h e r m o c o u p l e f r o m a d d r e s s 38 and i n p u t compensated t e m p e r a t u r e o f 75°C.

8.50.21

V e r i f y open c i r c u i t f o r address 9 1 .

8.50.22

Replace t e s t thermocouple i n a d d r e s s 38.

&L

8.50.23

V e r i f y c l o s e d c i r c u i t f o r address 9 1 .

LzL

8.50.24

Press Emergency Stop B u t t o n .

LZL

8.50.25

V e r i f y open c i r c u i t f o r address 9 1 .

& 8.51

D i s c o n n e c t t e s t box f r o m addresses 80, 81, 82, and 83.

nput

8.52

Connect D i g i t a l i n p u t t e s t box t o i n p u t a d d r e s s e s 8 4 ,and 85.

8.53

Perform Furnace FUR-211-2

interlock validation.

8.53.1

From FURNACE 211-2 screen, s t a r t h e a t i n g ( c y c l e b y p r e s s i n g t h e 1-OXIDE b u t t o n .

8.53.2


8.53.3

Open c o n t a c t 84 w i t h D I t e s t b o x .

8.53.4


8.53.5


8.53.6


8.53.7

V e r i f y c o n t i n u i t y f o r address 9 2 .


8.0

PROCEDURE (cant.)

8.54

LFL


8.53.8

V e r i f y d o o r t o f u r n a c e FUR-211-2

closes.

8.53.9

Press S t o p C y c l e E u t t o n .

8.53.10


8.53.11

R e s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e 1-OXIDE b u t t o n .

8.53.12


8.53.13

W a i t f o r d e v i a t i o n a l a r m t o a n n u n c i a t e d when s e t p o i n t i s 2 5 f l " C above f u r n a c e t e m p e r a t u r e .

8.53.14


8.53.15


8.53.16

Restart heating c y c l e by pressing t h e Stop Cycle b u t t o n and t h e n t h e 1-OXIDE b u t t o n .

a. 53.17


8.53.18


8.53.19


8.53.20


8.53.21


8.53.22

Replace t e s t t h e r m o c o u p l e i n address 39.

8.53.23


8.53.24


8.53.25


Perform Furnace FUR-211-3 i n t e r l o c k v a l i d a t i o n . 8.54.1

From FURNACE 211-3 screen, s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e 1-OXIDE b u t t o n .

8.54.2

V e r i f y c o n t i n u i t y f o r address 93 on t h e 0 1 c a r d .

8.54.3



8.0


PAGE g88F33-21 OF 36



8.54.5


8.54.6


8.54.7


8.54.8

V e r i f y d o o r t o f u r n a c e FUR-211-3 c l o s e s .

8.54.9

Press Stop C y c l e B u t t o n .

8.54.10


8.54.11

R e s t a r t h e a t i n g c y c l e b y p r e s s i n g t h e I-OXIDE b u t t o n .

8.54.12


8.54.13

W a i t f o r d e v i a t i o n a l a r m t o a n n u n c i a t e d hhen s e t p o i n t i s 2 5 f l " C above f u r n a c e t e m p e r a t u r e .

8.54.14


8.54.15

Remove t e s t t h e r m o c o u p l e f r o m address 37 and i n p u t compensated t e m p e r a t u r e o f 1055°C.

8.54.16

R e s t a r t h e a t i n g c y c l e by p r e s s i n g t h e Stop C y c l e b u t t o n and t h e n t h e 1-OXIDE b u t t o n .

8.54.17


8.54.18


8.54.19

V e r i f y c l o s e d c i r c u i t . f o r address 93.

8.54.20

Remove t e s t thermocouple f r o m address 40 and i n p u t compensated t e m p e r a t u r e o f 75".

8.54.21


8.54.22


8.54.23

V e r i f y c l o s e d c i r c u i t . f o r address 93.

8.54.24


8.54.25



8.0


E

8.55


WHC-SD-CP-ATR-071 PAGE 434-8F33 22 OF 3

D i s c o n n e c t t e s t box f r o m addresses 84, and 85. f r o m 81/82.

D i s c o n n e c t common

Check D i q i t a l S i q n a l s f o r Off-Gas Fans

E

8.56

On t h e D i g i t a l Output c a r d 621-2100R, ensure t h e jumpers a r e c o n n e c t e d a c r o s s c o n t a c t p o i n t s B1 and BZ and c o n t a c t p o i n t s T I and T2. ( s e e F i g u r e 6)

8.57 From t h e OFF-GAS FAN screen, p r e s s Vacuum Fan 1 b u t t o n t o c l o s e

c o n t a c t . M o t o r and p a r t o f l i n e g o i n g t h r o u g h t h e m o t o r s h o u l d t u r n RED.

E

E

E

E

8.58

V e r i f y c o n t i n u i t y between c o n t a c t 7 (address 94) and BI/B2 on t h e d i g i t a l i n p u t card.

8.59

From t h e OFF-GAS FAN screen, p r e s s Vacuum Fan 1 b u t t o n t o open c o n t a c t . M o t o r and p a r t o f l i n e g o i n g t h r o u g h t h e m o t o r s h o u l d turn black.

8.60

V e r i f y open c i r c u i t between c o n t a c t 7 (address 94) arid BI/B2 on t h e d i g i t a l i n p u t card.

8:61

From t h e OFF-GAS FAN screen, p r e s s Vacuum Fan 2 b u t t c l n t o c l o s e c o n t a c t . M o t o r and p a r t o f l i n e g o i n g t h r o u g h t h e mcitor s h o u l d t u r n RED.

8.62

V e r i f y c o n t i n u i t y between c o n t a c t 8 (address 95) and BI/BZ on t h e d i g i t a l i n p u t card.

8.63

From t h e OFF-GAS FAN screen, p r e : j s Vacuum Fan 2 b u t t o n t o open c o n t a c t . M o t o r and p a r t of l i n e g o i n g t h r o u g h t h e m o t o r s h o u l d t u r n black.

8.64

V e r i f y open c i r c u i t between c o n t a c t 8 (address 95) and 81/B2 on the d i g i t a l input card.

8.65

Connect D i g i t a l i n p u t t e s t box t o i n p u t address 86. ( - ) i s t o be connected t o Bl/B2.

8.66

C l o s e c i r c u i t t o address 86 and v e r i f y t h a t t h e OFF-GAS FAN l i g h t changes t o r e d .

8.67

Open c i r c u i t t o address 86 and v e r i f y t h a t t h e OFF-GAS FAN l i g h t changes t o w h i t e .

8.68

D i s c o n n e c t t e s t box f r o m address 86. 81/82.

6

The common

D i s c o n n e c t common f r o m


9.0

EXCEPTIONS


WHC-SD-CP-ATR-071 PAGE 2.Q-

230F36

LIST S IGNATURE/DATE

Qual it Y Assurance

Test D i r e c t o r

O u a i i t y Assurarce

Cognizant Engireer


Q u a l i t y Assurance

Cognizant Engineer


Q u a l i t y Assurance

Cognizant Engineer


10.0


PAGE &-0f+!3

2rl

OF 36

ATP ACCEPTANCE Any equipment non-conformance o r anomalies w i l l be l i s t e d on t h e Exceptions L i s t . Upon t e s t c o m p l e t i o n and acceptance, t h e C o g n i z a n t E n g i n e e r w i l l p r e p a r e an Acceptance T e s t R e p o r t (ATR) f r o m t h e o r i g i n a l ATP w i t h f i e l d e n t r i e s and t r a n s m i t i t t o C e n t r a l F i l e s v i a E n g i n e e r i n g Data T r a n s m i t t a l (EDT). The u n d e r s i g n e d c o n c u r t h a t t h e ATP was completed s u c c e s s f u l l y . The Honeywell Modular A u t o m a t i o n System (MAS) was t e s t e d and o p e r a t e s w i t h i n acceptable parameters.

C o g n i z a n t E n g i n e e r ~5 C o g n i z a n t Engineer% Group Manager

Le,,,;3 Print

d k-,-LqN,WJpd.-/Date Print

s i gnat u ; r

w 2\5\46



APPENDIX A

FIGURES



PAGE i?+@tXB260~36

F i g u r e 1 - Honeywell Modular A u t o m a t i o n System (MAS)

POWER

SUPPL? MOC'ULE EL PM

II



WHC-SD-CP-ATR-071 PAGE d i b 321 OF 3b

F i g u r e 2 - D i g i t a l I n p u t T e s t Box

7

c

p L

TOP

/!E#

i


1


- 1

WHC-SD-CP-ATR-071

REV-0

PAGE 2-5-

28 OF 36

F i g u r e 3 - A n a l o g I n p u t Module C o n n e c t i o n S c h e m a t i c CARD n i ADDRESS

0

CARD $2

ADDRESS

32 33 34

35 3E

- * *

37 38

39

a

40

9

41

10

42

1:

43

12

44

13

45

14

46

15

47

!

I 1

I

6

I

O

/

1

*

'

I I

.

-

:: I

P I 2 I 13



F i g u r e 4 - Analog Output Module Connection Schematic: CARD If1 ADDRESS

CARD a 2 ADDRESS VOLT GUT

64

72

NOT USED

73 CUR OUT P H I EL@

HI E L D !VOLT OUT

74

CUR OUT

NOT USED HIELD

67

75

I

2

I

5

I

8

I I

CUR GUT SHIELD

66

1

VOLT OUT

SHIELD

I

6

i



F i g u r e 5 - D i g i t a l I n p u t Module C o n n e c t i o n S c h e m a t i c

1 ----I

8

I

I


HONEYW EL L MODULAR AUTOMAT I ON SYSTEM

WHC-SD- : 1 P- ATR- 0 7 1 PAGE 243-6FS3 31 06 36

F i g u r e 6 - D i g i t a l O u t p u t Module C o n n e c t i o n S c h e m a t i c

JUMPER

J UMI'

.-

ER



APPENDIX B TEST DATA SHEETS

PAGE d k E t 3 3 2 0 F 3 6



1

-

Page 1 o f 2 STEP

ADDRESS

INPUT

8.3.1

0

55 f 0.2 " C

8.3.2

8.3.3

8.4.1

8.4.2

8.4.3

8.5.1

8.5.2

1

200 f 0.2 " C

1000 f 0.2 "C

25 t 0.2 " C

c

200 f 0.2 "C

9

2

3

10

4

1000 f 0.2 "C

25 f 0.2 " C

200 f 0.2 'C 1000 f 0 . 2 "C ? 5 f 0.2 "C

0

a

17

/iiL

2

200 f 0.2 "C

1000 f 0.2 "C 25 f 0.2 "C

200 f 0.2 "C 1000 f 0.2 "C

I C

aq.7

I C

25 f 0.2 "C

200 f 0 . 2 " C 1000 f 0.2 "C

C

215 f 0.2 "C

200 f 0.2 'C

1000 f 0 . 2 "C 5

i!5 f 0.2 "C

200 f 0.2 " C

41

WHC-SD-CP-ATR-071 REV-0 PAGE 3€+0&34 3 3 ~ F

1000 f 0.2 "C NOTE - The d i s p l a y r e a d i n g s h o u l d be f 0 . 5 " C o f t h e i n p u t v a l u e .


k-41


WHC-SO-CP-ATR-071

PAGE 31--€&33 3 q 0 ~ 3 6

Page 2 o f 2 STEP

ADDRESS

INPUT

8.5.3

11

25 f 0.2 "C

2.4 5

1000 f 0 . 2 "C

'i94.5

200 f. 0 . 2 "C 8.6.1

8.6.2

8.6.3

NOTE

-

6

7

8

25 f 0.2 "C 75 f. 0 . 2 "C

DISPLAY 199.3

15.a 7 49

100 f 0.2 " C

94.7

75 f 0 . 2 "C

100 f 0.2 " C

7q.4 q 8.7

2 5 f 0 . 2 "C 75 f 0.2 "C

2q.0

7 4.5

25 f 0 . 2 " C

24.5

100 f 0.2 "C 99. The d i s p l a y r e a d i n g s h o u l d be k 0 . 5 "C o f t h e i n p u t v a l u e .

Test Performer Q u a lit y C o n t r o l

y$$/&w+w

ature/D t e


5

Y

x



WHC-SD-CP-ATR-071 PAGE &%?E+ 35 O F 36

Page 1 o f 2 STEP

ADDRESS

INPUT

8.7.1

32

25 f 0 . 2 "C

200 f 0 . 2 "C

8.7.2

33

1000 f 0 . 2 'C

25 f 0 . 2 "C

8.8.1

41

34

35

144.1

1000 f 0 . 2 "C 25 f 0 . 2 " C

1000 f 0 . 2 'C

25 f 0 . 2 " C

42

*

1000 0 . 2 "C 25 2 0 . 2 "C 200 f 0 . 2 "C

8.9.1

8.9.2

36

37

23.0

Ts8.5 200 .a

300.3

I D0o.D 3d*D

199.1

200 f 0 . 2 "C 1000 f 0 . 2 'C

174.3 999.-*

200 ? 0 . 2 "C

l'99.S

24.7-

2LltI

1000 f 0 . 2 'C W6.4 NOTE - The d i s p l a y r e a d l n g s h o u l d be f 0.5 "C o f t h e i n p u t v a l u e . Comments

Y

9qq.T as,I

990.4

25 f 0 . 2 "C

x &-

a.5

1000 f 0 . 2 "C 25 f 0 . 2 "C

2-1 4 L

24.5

200 f 0 . 2 "C

25 f 0 . 2 'C

200 i 0 . 2 "C

8.8.3

\W.8

'V9.5 L'i9.5 994.3

200 f 0 . 2 " C

8.8.2

25.I

1000 f 0 . 2 "C

200 f 0 . 2 "C 8.7.3

[)I SPLAY

* 34

*

4 %-



WHC-SO-CP-ATR-071 PAGE &&I3

36 w36

D a t a S h e e t 1 - HA-211 T e m p e r a t u r e I n p u t s Page 2 o f 2 STEP

ADDRESS

8.9.3

43

8.10.1

38

INPUT

25 f 0 . 2 "C

198.0 '7c?6.r

25 f 0 . 2 "C

ad,I 7q.3
1000 f 0 . 2 'C

100 i 0.2 'C 39

25 i 0 . 2 ' C 75 i 0.2 "C

8.10.3

40

100 i 0 . 2 "C 25 i 0 . 2 "C 75 i 0.2 "C

Test Performer Q u a l i t y Control

a,/&A-

4q.3

20Cl t 0.2 "C

75 f 0 . 2 "C

8.10.2

D [SPLAY

100 i 0 . 2 "C Test D i r e c t o r

2 5. D 7, 5 . 2

7'7.8

a.r.c? Crc

2-4

9 s 'i

L-mb

75.1

A-

-#

x

stjc

-x-

I i - Digital Library

Recommend Documents