Mechanical Properties of Grade 8.8 Bolts at Elevated

Mechanical Properties of Grade 8.8 Bolts at Elevated Temperatures MSc project Yiannis Theodorou...

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Mechanical Properties of Grade 8.8 Bolts at Elevated Temperatures MSc project Yiannis Theodorou

Component approach to joint design C

Zone

B

Tension E

F D B

A

N

G H

V

N

M

Horizontal Zone Compression

P L

Vertical Shear

M K Q

J

REF A B C D E F G H J K L M N P Q

Checklist item Bolt Tension End Plate Bending Column Flange Bending Beam Web Tension Column Web Tension Flange to End Plate Weld Web to End Plate Weld Column Web Panel Shear Beam Flange Compression Beam Flange Weld Column Web Crushing Column Web Buckling Web to End Plate Weld Bolt Shear Bolt Bearing(Plate or Flange)

Strength reduction factors measured by Kirby 1.1

Strength Reduction Factor

1

Kirby BS 5950:Part 8

0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0

200

400

600

Temperature 0C

800

1000

Comparison of tensile strength of FR and ordinary bolts at elevated temperatures Reduction of Tensile Strength

1.2

1

0.8

0.6

0.4 BOLTEN110N

0.2

BOLTEN110N-FR

0 0

100

200

300

400

500

600 0

Temperature C

700

800

900

Temperature Dependency of Young’s Modulus of FR Bolts Reduction of Young's Modulus

1.2

1

0.8

0.6

0.4

0.2

0 0

100

200

300

400

500

Temperature 0C

600

700

800

900

Aim of study GTo measure the mechanical properties (strength, stiffness, expansion) of grade 8.8 bolts across a range of temperatures GProject Involved § Designing and building furnace § Devising instrumentation

Schematic diagram of apparatus furnace

12 V

load cell load specimen Hydraulic jack

thermocouples Data acquisition system

camera PC for video recording

PC for data recording

Experimental apparatus

ha loge n la mp

ha loge

is ola te d ma te ria l

s pe cime n s pe cime n

ta rge ts

Cros s -S e ction of Furna ce

Cros s -S e ction of Furna ce

View into furnace

Underside of lid showing halogen lamp

Location of cameras

Thermocouples ha loge n la mp

A

s pe cime n the rmocouple loca tion

cros s s e ction A-A

the rmocouple loca tions

A

Temperature control specimen

Measuring strain Tb

Ta

at ambient temperatures 20 0C L Tb

Ta

at high temperatures Lo d1

d2 Tb

Ta

tensile load

L1

Specimens hole s 0.5mm (ta rge ts )

Group A hole s 0.5mm (ta rge ts )

Group B

Pilot test A the rmocouple loca tions ha loge n la mp

A

C

E

B

D

F the rmocouple loca tion the rmocouple loca tions

cros s s e ction A-A

A

GLittle difference between side and bottom GAs much as 30C along length

Thermocouple arrangement A ha loge n la mp

A

B

C

D

E the rmocouple loca tion

the rmocouple loca tions

cros s s e ction A-A

A

GC hottest GAverage value used to present results

Range of temperatures recorded Test

A

B

C

D

E

Ave.

550 0C 600 0C 650 0C 700 0C 800 0C

536 582 633 684 787

555 605 658 711 807

563 613 663 715 812

555 606 656 710 807

337 582 632 686 786

549 598 649 701 800

Variation of stress-strain relationship at 650 0C 0

Group A - 650 C 200 180 160

650 C

2

stress( N/mm )

140 120 100 80 60 40 20 0 0.00

2.00

4.00

6.00

strain (%)

8.00

10.00

12.00

Group A

Summary Group A

350 325

550 C 300

600 C

275

650 C 700 C

250

800 C

stress (N/mm2)

225 200 175 150 125 100 75 50 25 0 0

2

4

6

8

10

12

strain (%)

14

16

18

20

22

Group B

Summary Group B

1000

900

800

2

stress (N/mm )

700

600

500

400

300

( ) 200

400 C

300 C

500 C

550 C

600 C

650 C

700 C

800 C

450 C

20 C

100

0 0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

strain (%)

8.0

9.0

10.0

11.0

12.0

Comparison – tests, Kirby, BS5950

Tensile Strength Reduction Factor

1.1 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0

100

200

300

400

500

600

700

800

0

Temperature,( C) Kirby

BS 5950:Part 8

Fire Tests

900

1000

Comparison: temp + 15C 1.1

Kirby BS 5950:Part 8 Fire Tests

Strength Reduction Factor

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0

100

200

300

400

500

Temperature,(0C)

600

700

800

900

Variation of Young’s Modulus with temperature Reduction of Young's Modulus

1.2

Fire Tests

1.0 0.8 0.6 0.4 0.2 0.0 0

100

200

300

400

500

600 0

Temperature C

700

800

900

Comparison of variation of E with EC3

Reduction of Young's Modulus

1.2

Fire Tests EC3:Part 1.2 FR-Bolts

1.0

0.8

carbon steel

0.6

0.4

0.2

0.0 0

100

200

300

400

500

600

Temperature 0C

700

800

900

Conclusions GHalogen furnace worked well GCameras reasonably accurate for strain measured GTemperature variation along bolt length not ideal GStrength reduction § BS5950 conservative § Kirby recommendations verified

GStiffness reduction

§ EC3 Part 1.2 formula for structural steel applicable to bolts