OPERATION MANUAL

OPERATION MANUAL 1. EXTERNAL ALARM MESSAGE 1.1 Not ready

Not ready

Y

1031 spindle motor alarm on CRT? N

Refer to 1031 spindle motor alarm for trouble shooting. Y

Any emergency stop button pressed on operating pannels? N

Release it. N

Any axis overtravel?(O.T release will be lighted on operator panel) Y Keeping press O.T release (this button will be lighted off) and move the axis to inside of the working area by jog or handle . (opposite direction operating)

Release O.T release

Y

Not ready? N

Electric problems , call for service.

END

-6-2-

OPERATION MANUAL 1.2 NC alarm Please refer to FANUC maintenance manual if NC screen displayed NC alarm. The NC alarm includies. 1. 2. 3. 4. 5. 6. 7. 8.

program error (P/S alarm) the absolute pulse coder alarm (APC) servo alarm overtravel alarm alarm in PMC overheat alarm system alarm background edit alarm (BP/S)

-6-3-

OPERATION MANUAL 1.3 Outside alarm message 1001

START INHIBIT

Alarm1001

Reset

N

Does chuck clamp ok? Y Y

Make sure door close

N

By pass it?

N

Y

Is there door interlock switch?

K2.1 setting 1

N

1

Press door release X11.3=1?

Electric problem ,call for service

Y

2

1

END

For chuck inside or outside clamp memory changing please reference to appendex A.1

2

-6-4-

OPERATION MANUAL 1002

X AXIS ZERO RETURN INHIBIT

Alarm1002

Reset

Do you want Z axis zero return before X axis zero return?

Y

N X axis zero return first and then Z axis zero return

END

-6-5-

Setting K4.7=1 This bit will be set to 0 , automatically once power on.


AUXILIARY MOTOR OVERLOAD

Alarm1003

Coolant pump overload?

Y

N Lube unit motor overload?

Y

N Oilmatic motor overload?

Y

N Chip conveyor motor overload? N Hydraulic motor overload?

Remove the cause of overload.

Reset the overload relay of the motor.

The alarm still there? N END

-6-6-

Y Electric problem , call for service.


OIL MATIC FAILED

Alarm1004

Is there alarm display on the oilmatic machine panel? Y

N Please refer to electric manual,check the signal X5.7 circuit, find short point and remove it.

Please refer to the manual of the oilmatic machine to solve problem

Reset

END

1005

DOOR NEED CLOSED! Alarm1005

Reset

Safety door open?

N

Y K11.3=1? N

Y

Close safety door before executing program start.

END

-6-7-

Electric problem , call for service


TOOL LIFE EXHAUST

Alarm1006

Reset

Install tool life counting. 1. tool life screen 2. move curser to install tool group. 3. select the soft key 4. select the soft key 5. select the soft key

END

1007

PART COUNT REACHED

Alarm1007

Reset

Install part counting. 6. part count screen 7. select the soft key 8. select the soft key 9. select the soft key

END

-6-8-


AXIS NEED ZERO RETURN

Alarm1008

Reset

Y

Machine service?

Have been executed machine lock? Y

N

Setting K4.7=1 *the bit will be set to 1 after power off and power on.

Set K3.7=1

Set K3.6=1

Execute all axis ZERO return after power on

All axis ZERO return.

END

-6-9-

N


OIL PRESSURE FAILED

Alarm1009

Is oil pressure enough?

N

Y Press reset or cycle start push button.

Alarm 1009 DGN X12.5=1?

Adjust the oil pressure to be correct. (X9.5 = 1 ) Y

N 1. oil pressure wiring error. Please check wiring . 2. oil pressure detection unit damage. Please change detection unit .

END

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TAIL CONFIRM MISSED

Alarm1010

Is there tailstock quill detecting switch?

N


Y Has tailstock quill held part already? Y Mark sure the tailstock forward by pressing tail forward button under the JOG mode (Y0.0will be turned to 1)

Adjust the tailstock quill forward detecting switch

N

Tailstock quill forward detecting switch is on?(X5.0=1,X5.1=0) Y Reset

END

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N

Make sure cutting part is still on use or adjust the tailstock quill to hold part.

Tailstock quill forward detecting switch is N on? (X5.0=1,X5.1=0) Y


TAIL NOT INPOSITION

Alarm1011

Please pull tailstock again by handle mode and then release it,let NC auto record tailstock position.

MDI mode , operate program able tailstock with M124W**. Dose alarm1011still happen?

Y

Check signal X5.3 detecting switch if it’s fault. Please check relation to X5.3 circuite or replace it.

N

END

1012

TAIL POSITION RECORD FAIL!

Alarm1012

Reset

Handle mode,repeat pull programmable tailstock manually and then release it.

Alarm still happen?

Y

N END

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X AXIS NEED ZERO (TAIL.UNCLAMP) Alarm1014

Programmable tailstock? Y Set K3.3=0

X axis zero return

Reset

END

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N

OPERATION MANUAL 1015 QUILL FORWARD TIME OVER!

Alarm 1015

Adjust QUILL sensor until X5.0 turned on.

Reverse QUILL back

Reset

Alarm disappear?

END

Call for serves

1016 EXCEED ESTIMATION PATH! Alarm 1016

Reverse QUILL back

Reset

Alarm disappear?

END

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Call for serves


SPINDLE GEAR SHIFT FAIL！

Alarm1020

Y

Press ”RESET” key

N K4.7 設 1

K4.7=1？ Y

Shift to HI

Y

Sol on Y1.2=1？

N

Y

Gear HI LS on？ X6.0=1，X6.1=0 X6.2=0？

N

N

1

HI shift NU

Y

2

Sol on Y1.2=0，Y1.3=1？

Y

N

Gear NU LS on X6.0=0，X6.1=1 X6.2=0？

N LO shift NU

Y

Y

N

1

2

N Shift to LO

Y

Sol on Y1.4=1？

N

Y

Gear LOW LS on X6.2=1，X6.1=0 X6.0=0

N

N

1

2

Set K4.7 to 0 1

Please check Relay / Electromagnetic valve

2

Please check SENSOR

Reset

END

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Y


GEAR SIGNAL DETECT ERROR！

Alarm1021

Press ”RESET” key Y Check gear Position is correct？ M38、M39、M40 Y

N

Check solenoid of gear switch by force,is it normal？ N Replace solenoid

MDI mode,execute gear switch(M38,M39,M40)

END

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Y

Check gear position detect sensor is normal？ N Replace detect sensor.

Y


GEAR NEUTRAL ALARM Alarm1022


Command M38 shift to gear low

Command M39 shift to gear high

Gear low LS ON X6.2=1，X6.1=0 X6.0=0

Gear hi LS ON X6.2=0，X6.1=0 X6.0=1

Y

Y

END

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OPERATION MANUAL 1030 CHUCK COMMAND ERROR

Alarm1030

Spindle running? N Reset

END

- 6 - 18 -

Y Command M32 to bypass it,M31 to cancel the bypass status.


SPINDLE MOTOR ALARM

Alarm1031

Turn main power off and then on

Is alarm still there? N

Y

Check the NC alarm number from CRT or Spindle AMP.display inside the cabinet

END

Electric problem call for service

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CHUCK NOT OK

Alarm1032

Start spindle running with chuck not OK

Is there chuck detection with K2.0=0?

Adjust the detecting switch of chuck to match X6.3=1 and X6.4=1 when machining parts are clamped.

Y

N N

DGN.X6.3=1,X6.4=1? Y

Reset

N Select JOG mode.

Bypass it? Y

Step the chuck clamp foot switch to clamp the chuck.

Command M32 to bypass it,M31 to cancel the bypass status.

END

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ELECTRIC GEAR CHANGE FAIL! Alarm1033

Check “Magnet Winding Contactor” K761—High gear X6.0=1 K760—Low gear X6.2=1

NO

Please Check Electrical Component Or wire the question, the question is repaired.

Y

Reset

END

1034

SPINDLE 2 LOCK PIN FAIL! Alarm1034

SPINDLE CHANGE CS AXIS?

N

Y

Check ：1. AIR PRESSURE 2. AIR VALAE Y4.4=1 3. MILL TOOL PIN IS PUSH DNG. X10.5 =0 (S483) X10.4 =0 (S484)

Check ：1. AIR PRESSURE 2. AIR VALAE Y4.4= 0 3. MILL TOOL PIN IS PULL, DNG. X10.5 =1 (S483) X10.4 =1 (S484)

Y Press"RESET"

END

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SPINDLE 2 NOT IN POSITION! Alarm1035

Beforethe turret is rotated, Mill spindle needs to finish spindle orientation. DNG. X8.5=1

N

Please check “S483”. Adjust the detecting switch X8.5=1. Or setting parameters NO.4077. Notice: If the position mistake will make " TURRET " damaged .

Y Reset

END

1036

SPINDLE TOOLS OVERLOAD!

ALARM 1036


Tool damage check

Y

N The setting value of tool overload extend time T48 is too short,Please refer to the section 2,5.1 Timer setting

END

- 6 - 22 -

Change tools


PMM SERVO ALARM

Alarm1060

Turn off the NC power and turn on again

Is alarm still occured? N END

1061

PMM LOW BATTERY ALARM

Alarm1061

Servo motor absolute pulse coder battery alarm

Please check the message in PMM/MSG and refer to the appendix to solve it.

- 6 - 23 -

Y

Please check the message in PMM/MSG and refer to the appendix to solve it.


TURRET NOT INPOSITION

Alarm1062

JOG mode,press tool "index" button to repeat indexing turret.

X8.6=1,X8.7=0

N


N

MDI mode and set C2= current tool NO..

Y Reset

Check C2= current tool NO. Y

END

1063

T CODE OVER TURRET NUMBER Alarm1063

Reset

Correct T command:T>0 and
END

- 6 - 24 -


TURRET CLAMP FAIL

Alarm1064

Press "Reset" key 2 2

Repeat turret index,is it normal? X8.6=1? Y

N Check system air pressure is 6kg/cm² ?

N

Y

END

Adjust system air pressure become 6 ㎏/㎝² 2

Air pipe or air loop is normal for turret?

N

Adjust pipe or air loop.

Y 2

1065

TURRET (C0) INCORRECT

Alarm1065

Reset

C0=turret total tool amount? Y

N

Set C00 equal to turret capacity.

END

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X AXIS ZERO RETURN Alarm1066

Action on turret? Y Set K3.4=1

X axis zero return.

Reset

END

1067

TF <= 0 COMMAND ERROR

Alarm1067

“RESET”

Correct T command:T>0 and
END

- 6 - 26 -

N


TURRET CHANGE TIME OUT

Alarm1068

NO

Action on turret?

Turret Unclamp?

YES

YES

NO

SET K3.4 = 1

X axis zero return.

Check Turret “Solenoid Controlled.Valve”

Check Turret X8.6 =0is clamp X8.7=1 is unclamp

To maintain it.

To maintain it.

Reset

END

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TURRET SIGNAL ERROR Alarm1071

Press "Reset" key

Replace turret encoder

Jog mode,repeat turret index

N Check signal X8.0、X8.1、X8.2、X8.3 It is correct？

N

Check turret encoder is normal

Y

END

- 6 - 28 -

Y

Refence to electric manual,check turret signal wire connect to X8.0,X8.1,X8.2,X8.3,find brake or short point remove.


TURRET(C2) INCORRECT

Alarm1072

Press "Reset" key

For turret count is sensor type(TC15)

For turret count is encoder type(TC26/36)

MDI mode and key in C2=TOOL number currently

Adjust turret encoder position, until the lamp of “index” button been off.

END

- 6 - 29 -


BAR FEED ALARM P.S: BAR FEEDER TYPE DH65 ALARM (D429=1) Alarm1100

Reset

Check if alarm message comes from barfeeder?

N

Y Depending on bar feeder alarm message, refer to bar feeder manual to find solution

Reset

END

- 6 - 30 -

Refer to electric manual, check the circuit relative to signal X12.2,find short point and remove it.



Reset


N

Y Refer to electric manual , check the circuit relative to signal X12.2,find short point and remove it.

Depending on barfeeder alarm message, refer to bar feeder manual to find solution

Reset

END

1103


Reset


N

Y Depending on barfeeder alarm message, refer to bar feeder manual to find solution

Reset

END

- 6 - 31 -

Refer to electric manual , check the circuit relative to signal X12.2,find short point and remove it.


CHUCK MODE SELECT ERROR

Alarm1104

Reset

Release chuck outside clamp button when bar feeder function enabled.

END

- 6 - 32 -


PROBER INHIBITED

Alarm1120

Reset

Prober on?

N

Y Spindle running?

N

Y Stop spindle

Chuck clamp? Y Chuck unclamp

The part catcher off by command M28

Execute prober off before part catcher on

END

- 6 - 33 -

N


Z AXIS NEED ZERO (PROBEER ACTIONS )

Alarm1121

Action prober function? M20/M21 prober Y Set K3.0=0

Z axis zero return.

Reset

END

- 6 - 34 -

N

OPERATION MANUAL

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