OPERATION MANUAL 1. EXTERNAL ALARM MESSAGE 1.1 Not ready
Not ready
Y
1031 spindle motor alarm on CRT? N
Refer to 1031 spindle motor alarm for trouble shooting. Y
Any emergency stop button pressed on operating pannels? N
Release it. N
Any axis overtravel?(O.T release will be lighted on operator panel) Y Keeping press O.T release (this button will be lighted off) and move the axis to inside of the working area by jog or handle . (opposite direction operating)
Release O.T release
Y
Not ready? N
Electric problems , call for service.
END
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OPERATION MANUAL 1.2 NC alarm Please refer to FANUC maintenance manual if NC screen displayed NC alarm. The NC alarm includies. 1. 2. 3. 4. 5. 6. 7. 8.
program error (P/S alarm) the absolute pulse coder alarm (APC) servo alarm overtravel alarm alarm in PMC overheat alarm system alarm background edit alarm (BP/S)
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OPERATION MANUAL 1.3 Outside alarm message 1001
START INHIBIT
Alarm1001
Reset
N
Does chuck clamp ok? Y Y
Make sure door close
N
By pass it?
N
Y
Is there door interlock switch?
K2.1 setting 1
N
1
Press door release X11.3=1?
Electric problem ,call for service
Y
2
1
END
For chuck inside or outside clamp memory changing please reference to appendex A.1
2
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OPERATION MANUAL 1002
X AXIS ZERO RETURN INHIBIT
Alarm1002
Reset
Do you want Z axis zero return before X axis zero return?
Y
N X axis zero return first and then Z axis zero return
END
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Setting K4.7=1 This bit will be set to 0 , automatically once power on.
OPERATION MANUAL 1003
AUXILIARY MOTOR OVERLOAD
Alarm1003
Coolant pump overload?
Y
N Lube unit motor overload?
Y
N Oilmatic motor overload?
Y
N Chip conveyor motor overload? N Hydraulic motor overload?
Remove the cause of overload.
Reset the overload relay of the motor.
The alarm still there? N END
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Y Electric problem , call for service.
OPERATION MANUAL 1004
OIL MATIC FAILED
Alarm1004
Is there alarm display on the oilmatic machine panel? Y
N Please refer to electric manual,check the signal X5.7 circuit, find short point and remove it.
Please refer to the manual of the oilmatic machine to solve problem
Reset
END
1005
DOOR NEED CLOSED! Alarm1005
Reset
Safety door open?
N
Y K11.3=1? N
Y
Close safety door before executing program start.
END
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Electric problem , call for service
OPERATION MANUAL 1006
TOOL LIFE EXHAUST
Alarm1006
Reset
Install tool life counting. 1. tool life screen 2. move curser to install tool group. 3. select the soft key 4. select the soft key 5. select the soft key
END
1007
PART COUNT REACHED
Alarm1007
Reset
Install part counting. 6. part count screen 7. select the soft key 8. select the soft key 9. select the soft key
END
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OPERATION MANUAL 1008
AXIS NEED ZERO RETURN
Alarm1008
Reset
Y
Machine service?
Have been executed machine lock? Y
N
Setting K4.7=1 *the bit will be set to 1 after power off and power on.
Set K3.7=1
Set K3.6=1
Execute all axis ZERO return after power on
All axis ZERO return.
END
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N
OPERATION MANUAL 1009
OIL PRESSURE FAILED
Alarm1009
Is oil pressure enough?
N
Y Press reset or cycle start push button.
Alarm 1009 DGN X12.5=1?
Adjust the oil pressure to be correct. (X9.5 = 1 ) Y
N 1. oil pressure wiring error. Please check wiring . 2. oil pressure detection unit damage. Please change detection unit .
END
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OPERATION MANUAL 1010
TAIL CONFIRM MISSED
Alarm1010
Is there tailstock quill detecting switch?
N
Electric problem , call for service
Y Has tailstock quill held part already? Y Mark sure the tailstock forward by pressing tail forward button under the JOG mode (Y0.0will be turned to 1)
Adjust the tailstock quill forward detecting switch
N
Tailstock quill forward detecting switch is on?(X5.0=1,X5.1=0) Y Reset
END
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N
Make sure cutting part is still on use or adjust the tailstock quill to hold part.
Tailstock quill forward detecting switch is N on? (X5.0=1,X5.1=0) Y
OPERATION MANUAL 1011
TAIL NOT INPOSITION
Alarm1011
Please pull tailstock again by handle mode and then release it,let NC auto record tailstock position.
MDI mode , operate program able tailstock with M124W**. Dose alarm1011still happen?
Y
Check signal X5.3 detecting switch if it’s fault. Please check relation to X5.3 circuite or replace it.
N
END
1012
TAIL POSITION RECORD FAIL!
Alarm1012
Reset
Handle mode,repeat pull programmable tailstock manually and then release it.
Alarm still happen?
Y
N END
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Electric problem , call for service
OPERATION MANUAL 1014
X AXIS NEED ZERO (TAIL.UNCLAMP) Alarm1014
Programmable tailstock? Y Set K3.3=0
X axis zero return
Reset
END
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N
OPERATION MANUAL 1015 QUILL FORWARD TIME OVER!
Alarm 1015
Adjust QUILL sensor until X5.0 turned on.
Reverse QUILL back
Reset
Alarm disappear?
END
Call for serves
1016 EXCEED ESTIMATION PATH! Alarm 1016
Reverse QUILL back
Reset
Alarm disappear?
END
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Call for serves
OPERATION MANUAL 1020
SPINDLE GEAR SHIFT FAIL!
Alarm1020
Y
Press ”RESET” key
N K4.7 設 1
K4.7=1? Y
Shift to HI
Y
Sol on Y1.2=1?
N
Y
Gear HI LS on? X6.0=1,X6.1=0 X6.2=0?
N
N
1
HI shift NU
Y
2
Sol on Y1.2=0,Y1.3=1?
Y
N
Gear NU LS on X6.0=0,X6.1=1 X6.2=0?
N LO shift NU
Y
Y
N
1
2
N Shift to LO
Y
Sol on Y1.4=1?
N
Y
Gear LOW LS on X6.2=1,X6.1=0 X6.0=0
N
N
1
2
Set K4.7 to 0 1
Please check Relay / Electromagnetic valve
2
Please check SENSOR
Reset
END
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Y
OPERATION MANUAL 1021
GEAR SIGNAL DETECT ERROR!
Alarm1021
Press ”RESET” key Y Check gear Position is correct? M38、M39、M40 Y
N
Check solenoid of gear switch by force,is it normal? N Replace solenoid
MDI mode,execute gear switch(M38,M39,M40)
END
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Y
Check gear position detect sensor is normal? N Replace detect sensor.
Y
OPERATION MANUAL 1022
GEAR NEUTRAL ALARM Alarm1022
Press ”RESET” key
Command M38 shift to gear low
Command M39 shift to gear high
Gear low LS ON X6.2=1,X6.1=0 X6.0=0
Gear hi LS ON X6.2=0,X6.1=0 X6.0=1
Y
Y
END
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OPERATION MANUAL 1030 CHUCK COMMAND ERROR
Alarm1030
Spindle running? N Reset
END
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Y Command M32 to bypass it,M31 to cancel the bypass status.
OPERATION MANUAL 1031
SPINDLE MOTOR ALARM
Alarm1031
Turn main power off and then on
Is alarm still there? N
Y
Check the NC alarm number from CRT or Spindle AMP.display inside the cabinet
END
Electric problem call for service
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OPERATION MANUAL 1032
CHUCK NOT OK
Alarm1032
Start spindle running with chuck not OK
Is there chuck detection with K2.0=0?
Adjust the detecting switch of chuck to match X6.3=1 and X6.4=1 when machining parts are clamped.
Y
N N
DGN.X6.3=1,X6.4=1? Y
Reset
N Select JOG mode.
Bypass it? Y
Step the chuck clamp foot switch to clamp the chuck.
Command M32 to bypass it,M31 to cancel the bypass status.
END
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OPERATION MANUAL 1033
ELECTRIC GEAR CHANGE FAIL! Alarm1033
Check “Magnet Winding Contactor” K761—High gear X6.0=1 K760—Low gear X6.2=1
NO
Please Check Electrical Component Or wire the question, the question is repaired.
Y
Reset
END
1034
SPINDLE 2 LOCK PIN FAIL! Alarm1034
SPINDLE CHANGE CS AXIS?
N
Y
Check :1. AIR PRESSURE 2. AIR VALAE Y4.4=1 3. MILL TOOL PIN IS PUSH DNG. X10.5 =0 (S483) X10.4 =0 (S484)
Check :1. AIR PRESSURE 2. AIR VALAE Y4.4= 0 3. MILL TOOL PIN IS PULL, DNG. X10.5 =1 (S483) X10.4 =1 (S484)
Y Press"RESET"
END
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OPERATION MANUAL 1035
SPINDLE 2 NOT IN POSITION! Alarm1035
Beforethe turret is rotated, Mill spindle needs to finish spindle orientation. DNG. X8.5=1
N
Please check “S483”. Adjust the detecting switch X8.5=1. Or setting parameters NO.4077. Notice: If the position mistake will make " TURRET " damaged .
Y Reset
END
1036
SPINDLE TOOLS OVERLOAD!
ALARM 1036
Press ”RESET” key
Tool damage check
Y
N The setting value of tool overload extend time T48 is too short,Please refer to the section 2,5.1 Timer setting
END
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Change tools
OPERATION MANUAL 1060
PMM SERVO ALARM
Alarm1060
Turn off the NC power and turn on again
Is alarm still occured? N END
1061
PMM LOW BATTERY ALARM
Alarm1061
Servo motor absolute pulse coder battery alarm
Please check the message in PMM/MSG and refer to the appendix to solve it.
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Y
Please check the message in PMM/MSG and refer to the appendix to solve it.
OPERATION MANUAL 1062
TURRET NOT INPOSITION
Alarm1062
JOG mode,press tool "index" button to repeat indexing turret.
X8.6=1,X8.7=0
N
Electric problem , call for service
N
MDI mode and set C2= current tool NO..
Y Reset
Check C2= current tool NO. Y
END
1063
T CODE OVER TURRET NUMBER Alarm1063
Reset
Correct T command:T>0 and
END
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OPERATION MANUAL 1064
TURRET CLAMP FAIL
Alarm1064
Press "Reset" key 2 2
Repeat turret index,is it normal? X8.6=1? Y
N Check system air pressure is 6kg/cm² ?
N
Y
END
Adjust system air pressure become 6 ㎏/㎝² 2
Air pipe or air loop is normal for turret?
N
Adjust pipe or air loop.
Y 2
1065
TURRET (C0) INCORRECT
Alarm1065
Reset
C0=turret total tool amount? Y
N
Set C00 equal to turret capacity.
END
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OPERATION MANUAL 1066
X AXIS ZERO RETURN Alarm1066
Action on turret? Y Set K3.4=1
X axis zero return.
Reset
END
1067
TF <= 0 COMMAND ERROR
Alarm1067
“RESET”
Correct T command:T>0 and
END
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N
OPERATION MANUAL 1068
TURRET CHANGE TIME OUT
Alarm1068
NO
Action on turret?
Turret Unclamp?
YES
YES
NO
SET K3.4 = 1
X axis zero return.
Check Turret “Solenoid Controlled.Valve”
Check Turret X8.6 =0is clamp X8.7=1 is unclamp
To maintain it.
To maintain it.
Reset
END
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OPERATION MANUAL 1071
TURRET SIGNAL ERROR Alarm1071
Press "Reset" key
Replace turret encoder
Jog mode,repeat turret index
N Check signal X8.0、X8.1、X8.2、X8.3 It is correct?
N
Check turret encoder is normal
Y
END
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Y
Refence to electric manual,check turret signal wire connect to X8.0,X8.1,X8.2,X8.3,find brake or short point remove.
OPERATION MANUAL 1072
TURRET(C2) INCORRECT
Alarm1072
Press "Reset" key
For turret count is sensor type(TC15)
For turret count is encoder type(TC26/36)
MDI mode and key in C2=TOOL number currently
Adjust turret encoder position, until the lamp of “index” button been off.
END
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OPERATION MANUAL 1100
BAR FEED ALARM P.S: BAR FEEDER TYPE DH65 ALARM (D429=1) Alarm1100
Reset
Check if alarm message comes from barfeeder?
N
Y Depending on bar feeder alarm message, refer to bar feeder manual to find solution
Reset
END
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Refer to electric manual, check the circuit relative to signal X12.2,find short point and remove it.
OPERATION MANUAL 1101
BAR FEED ALARM P.S: BAR FEEDER TYPE DH65 ALARM (D429=2) Alarm1101
Reset
Check if alarm message comes from barfeeder?
N
Y Refer to electric manual , check the circuit relative to signal X12.2,find short point and remove it.
Depending on barfeeder alarm message, refer to bar feeder manual to find solution
Reset
END
1103
BAR FEED ALARM P.S: BAR FEEDER TYPE DH65 ALARM (D429=3) Alarm1103
Reset
Check if alarm message comes from barfeeder?
N
Y Depending on barfeeder alarm message, refer to bar feeder manual to find solution
Reset
END
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Refer to electric manual , check the circuit relative to signal X12.2,find short point and remove it.
OPERATION MANUAL 1104
CHUCK MODE SELECT ERROR
Alarm1104
Reset
Release chuck outside clamp button when bar feeder function enabled.
END
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OPERATION MANUAL 1120
PROBER INHIBITED
Alarm1120
Reset
Prober on?
N
Y Spindle running?
N
Y Stop spindle
Chuck clamp? Y Chuck unclamp
The part catcher off by command M28
Execute prober off before part catcher on
END
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N
OPERATION MANUAL 1121
Z AXIS NEED ZERO (PROBEER ACTIONS )
Alarm1121
Action prober function? M20/M21 prober Y Set K3.0=0
Z axis zero return.
Reset
END
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N