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10/19/2016 248-374-5050 Supplier/Plant Size Frequency MXP1002-01 010 Receive Raw Resin Warehous e Utility 12 Molded Part Appearance Matches Working Ma...

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10/19/2016

CONTROL PLAN

Prototype Pre-Launch X Production Key Contact/Phone Control Plan Number (Mold 1975) A. Walvekar 248-374-5050 Part Number/Latest change level Core Team MXP1002-01 Project Eng., Quality Eng., Q.A. Mgr., Staff Eng., Plant Mgr., 005 Part Name/Description Supplier/Plant Approval/Date RH Pad - I/P Upper Trim Plant Quality Manager / 5/30/2008 Supplier Code Other Approval/Date (If req'd) Supplier/Plant Customer Driven Systems Novi 2311 Part/ Process Process Name/ Machine, Characteristics Special Number Operation Device, Char. No. Product Process Prod./Process Evaluation Description Jig, Tools Class Specification/ Measurement For Mfg. Tolerance Technique MXP1002-01 010

Receive Raw Resin

Warehous e Utility

12

Molded Part Appearance

MXP1002-01 010

Receive Raw Resin

Warehous e Utility

100

Bassell

MXP1002-01 012

Receive Components

Warehous e Utility

6

MXP1002-01 012

Receive Components

Warehous e Utility

MXP1002-01 013

Receive Packaging

MXP1002-01 013

Receive Packaging

MXP1002-01 013

Warehous Receive Packaging e Utility

Date(Orig.) Date(Rev.) 10/24/2010 4/22/2011 Customer Engineering Approval/Date (If req'd) 6/29/2008 Customer Quality Approval/Date (If req'd) 6/29/2008 Other Approval/Date (If req'd) Methods

Reaction Plan Sample

Control Method

Size

Frequency

Matches Working Master CB247AC

Material Certification

Per Lot

Each Shipment

Receiving Inspection

Visual Inspection

No Defects

Visual to Master

20 Pcs

Each Lot

Incoming Inspection

6

Visual Inspection

No Defects

Per Audit Instructions / Results

Warehous e Utility

6

Visual Inspection

No Defects

Compare to Shipper

Warehous e Utility

6

Visual Inspection

No Defects

Compare to Shipper Each Shipment

6

Visual Inspection

MXP1002-01 030

Lab Inspection/Resin Verification

Q.A. Lab Technician

5

MXP1002-01 030

Lab Inspection/Resin Verification

Q.A. Lab Technician

46

MXP1002-01 031

Component Inspection

Recieving Inspector

6

Material Sample Retain

Receive Material

Visual Inspection

r

No Defects

r

Material Certification Review

r

FMVSS302

No Defects

Page 1 of 5

Compare to Shipper

Visual / testing Mater ial Spec GMP.ABS.003 / Flamibility FMVSS 302

Visual to Master

Per Work Order Each Shipment

Per Lot

Per Lot

SOP-117 Reject per SOP(Indentification, 126 / Issue Traceability and NCR Staus)

As Needed

Incoming Inspection

Reject per SOP126 / Issue NCR

As Needed

Receiving Log

Reject per SOP126 / Issue NCR

As Needed

Melt Flow Test Each Lot Number 2 Lbs. Retain Provided by for 3 Months for Supplier / Reference Quality Engineer to Review at Part Qualification

Reference Quality Inspection Instructions for Sample Size

Reject per SOP126 Reject per SOP126 / Issue NCR

SOP-117 Reject per SOP(Indentification, 126 / Issue Traceability and NCR Staus)

Lab Records

Reject per SOP126 / Issue NCR

Part Qualification

PPAP

Reject per SOP126 / Issue NCR

Each Lot

Incoming Inspection

Reject per SOP126 / Issue NCR