Power Management Systems - ABB

ABB bv - 4 ABB Why ABB 800xA for PMS? In-depth knowledge of the electrical process 20 years experience in PMS implementations across the world...

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Power Management Systems

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800xA for Industrial Plants

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800xA for PMS Introduction Drivers Electrical Process System Configuration Functionality PMS References

Introduction „

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What ? Why? „

The control of electrical switchgear and equipment

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To optimise electricity generation and usage and to prevent major disturbances & plant outages (blackouts)

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Tighter co-ordination between power plant & large loads.

Where is it required ? In plants with in plant electricity generation facilities In cases where there is no or a poor grid supply or the need to optimize imported/exported power

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In the context of „

a green-field installation

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a major extension or modification of a brown-field plant

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Why ABB 800xA for PMS? „

In-depth knowledge of the electrical process

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20 years experience in PMS implementations across the world (green-field and brown-field plants)

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Standard software, well documented, tested, proven technology training course

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Fast Response Time for: Load Shedding, Mode Control, Power Control, Re-acceleration

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High Resolution and Accuracy of Sequence of Event recording

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Comply to class 3 EMC immunity

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Single responsibility: One supplier for PMS integrated with protection, governor, excitation, tapchanger,Motor Control Centre, Variable Speed Drive, etc.

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Main Application Areas in O&G Supply Chain Primary Distribution

Production

Processing

Marine Floating Production Subsea Production Offshore Production Drilling Onshore Production

Sales Terminal

O&G Tankers Loading

Gas Distribution Gas Plants

Pipelines & Terminals

LNG Plants Chemical Plants

Storage Terminals Chemical Terminals Consumer Mfg

Boosting Station

Refineries

Lube Oil Plants Power Plants

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Secondary Distribution

IndustrialIT Power Management System

Oil Distribution

Sales Terminal

Jobbers

Sales Terminal

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Power Management – Introduction „

In which industries ?

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Oil and Gas – Onshore & Offshore „

Onshore Production

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Offshore Platforms and FPSO (Floating Production Storage & Offloading)

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Refineries

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LNG Complexes

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...

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Chemical plants – cement - fertiliser

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Large Industrial Complexes

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Business Drivers for PMS „

Prevention of Blackouts

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Reduction of Energy Costs

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Reduction of Investment Costs

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Reduction of Operational Costs

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Environmental, Health & Safety (EH&S) Risk Management

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Operational Drivers for 800xA for PMS? Critical Loads Limited In-plant Generation Insufficient reliability of grid supply

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Load Shedding

Several Generators Power Control Power Sharing with other plants/grids Different Electrical Operational Configurations possible

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Generation & Distribution Networks “Local only” Control facilities

Mode Control

SCADA

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800xA Enabled Product . . . Technical Spec.

Mech. Drawing

Elec. Diagram Simulation Model

Control Program

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Test Report

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Access Various Information by a Few Clicks...

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One System for all Systems Automation

SCADA

Safety

Assets

PMS

Building

Aspect System

Aspect System

Aspect System

Aspect System

Aspect System

Aspect System

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Aspect Integrator Platform -

Drives Instruments Switchgear Robotics Motors Analyzers

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ControlIT

ControlIT AC 800M Hardware

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AC 800M „

Built in redundant Ethernet

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Very low power consumption

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Communication & fieldbus interfaces

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Hot swap of communication- and I/O modules

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Local and remote I/O options

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Industry quality hardware with excellent EMC and MTBF properties

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Typical Electrical Network of Industries G

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33 kV M

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6 kV M

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400 V M

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Electrical Distribution Equipment G

10kV Switchgear

48MW

PMS/ENMC Eg SB404-C1

10.5kV, 4000A, 50kA

60MVA

0.4MVA

35kV Switchgear Eg SB415-B1 to EM BOARD

35kV, 2500A, 31.5kA Eg SB400-B1

Transformer 1.6MVA

1.6MVA

1.6MVA

16MVA

16MVA

10kV MCC 10.5kV,1250A, 31.5kA

Eg SB410-C1

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400V MCC Eg SB410-N1

Eg SB400-C1

10.5kV,1250A, 31.5kA

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M 3.2MW

400, 2500A, 80kA

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Eg SB409-C1

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IndustrialIT System 800xA Architecture for PMS Fast Functions are performed by Controllers:

Plant & Enterprise Management Systems

Remote Users

Load Shedding / Re-Acceleration / Re-Starting

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TCP/IP Network

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Power Control Server

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Mode Control

Operator Station

Engineering Station

Control Network

AC800M Controller

Interface to AVR Interface to Governor Monitoring of Emergency Diesel Generator

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FEEDER TERMINAL

REF541

Uaux = 80.. .265 Vdc / ac

Ion = 1/5 A ( Io) U n = 100/110 V (U )

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U on = 100/110 V ( Uo)

9 50 9

FEEDER TERMINAL

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Ion = 1/5 A ( Io)

1 MRS xxxxxx

fn = 50 H z

U n = 100/110 V (U )

98 15 0

In = 1/ 5 A ( I)

U on = 100/110 V ( Uo)

9 50 9

REF541

A BB Netw ork Pa rtne r

FEEDER TERMINAL

REF541

A BB Tr ans m it O y Ne tw or k P art n er

Uaux = 80.. .265 Vdc / ac

Substation N

REF541

ACS 601

A BB Tr ans m it O y Ne tw or k P art n er

Substation 2

Uaux = 80.. .265 Vdc / ac

1 MRS xxxxxx

fn = 50 H z In = 1/ 5 A ( I)

MCC A BB Netw ork Pa rtne r

Substation 1

FEEDER TERMINAL

A BB Tr ans m it O y Ne tw or k P art n er

A BB Tr ans m it O y Ne tw or k P art n er

S800 I/O

A BB Netw ork Pa rtne r

Ion = 1/5 A ( Io)

1 MRS xxxxxx

Uaux = 80.. .265 Vdc / ac

Ion = 1/5 A ( Io)

1 MRS xxxxxx

fn = 50 H z

U n = 100/110 V (U )

98 15 0

fn = 50 H z

U n = 100/110 V (U )

98 15 0

In = 1/ 5 A ( I)

U on = 100/110 V ( Uo)

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In = 1/ 5 A ( I)

U on = 100/110 V ( Uo)

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Substation Z

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Functionality IndustrialIT 800xA for PMS „ „ „ „ „ „ „ „ „

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Load Shedding Active and Reactive Power Control Mode Control Supervision, Control and Data Acquisition (SCADA) Re- acceleration and Re-Starting Synchronisation Circuit breaker Control Transformer Control Motor Control Generator Control

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Load Shedding: The types „

Fast Load Shedding on Loss of Power Resources

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Load Shedding on Frequency Drop

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Slow Load Shedding on Overload

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Slow Load Shedding for Peak Shaving

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Manual Load Shedding

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Load Shedding: Keywords „

Fast

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Exact

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Flexible

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Co-ordinated

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Deterministic

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Security and Reliability

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Accurate Event Logging

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Operator Guidance

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Independent Back-up System

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Contingency Load Shedding 33 kV level (back-up)

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6 kV level G (backup) M

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400 V level G

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Display Load Shedding SLD (before) 5.7 MW

Generator trip

7.2 MW 1.5 MW 50.12. Hz

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3.3 kV

MW

2.2

MW

1.8

1.8 MW

2.1 MW

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Display Load Shedding SLD (after) 3.9

MW

4.8

MW

1.5 MW 50.12. Hz

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3.3

kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

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Display Load Shedding SLD (after) 3.9

MW

4.8

MW

1.5 MW 50.12. Hz

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3.3

kV

MW

0.0

MW

1.8

1.8 MW

2.1 MW

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Display Accumulated LoadShed table

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IT for Functionality Industrial PMS Display Generator Capability Diagram „

Load Shedding

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Active and Reactive Power Control

P Rotor Instability Line

Maximum Excitation (Rotor Heating) Turbine Maximum

MVA-circle (Stator Heating) Minimum Minimum PF-Leading Excitation Minimum PF-lagging Operating Minimum

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Q-Lead

Q-Lag

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Active and Reactive Power Control „

Active Power Sharing: „

Efficient Power Generation

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Power Exchange optimization (Power Demand Control)

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Avoid component overloading

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Spinning reserve optimization

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Standby optimization P

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Reactive Power Sharing: „

Achieve stable operation

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Power Factor optimization

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Q-Lead

Q-Lag

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Generator Control 5.7 MW 7.2 MW 1.5 MW 50.12. Hz 3.3 kV

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1.6

MW

2.2

MW

1.8 MW

1.8

2.1 MW

3.3 3.3 50.0 50.0 2.2 2.2 0.9 0.9 0.9 0.9 120.0 120.0 20.0 20.0

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Functionality Mode Control IndustrialIT for PMS

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for Generators Load Shedding for Turbines Active and Reactive Power Control

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for Transformers Mode Control

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for Switchboards

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Display Governor Mode Control

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IT for PMS Functionality Industrial Supervision, Control and Data Acquisition „ „ „ „ „ „ „ „ „

Clearly Structured Presentation Load Shedding Controls - Select Before Execute Active and Reactive Power Control Status Indications Mode Control Consistency Analysis Supervision, Control and Data Acquisition Time Tagged Events (1 ms resolution)

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Alarm handling, Reports, Trends

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Supervision and Self Diagnostics

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Single Window concept

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Functionality Re-Starting IndustrialIT for PMS

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Triggered by Load Shedding or Under voltage Load Shedding Individual motors Active and Reactive Power Control Priority per motor Mode Control Max. allowed time delay per motor Supervision, Control and Data Acquisition (SCADA) Network configuration check Re-Acceleration / Re-Starting

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Functionality IndustrialIT for PMS Synchronisation „ „ „ „ „ „ „ „

Automatic Synchronisation after boiler trip Load Shedding Automatic Synchronisation initiated by operator Active and Reactive Power Control Semi Automatic Synchronisation Mode Control Manual Synchronisation Supervision, Control and Data Acquisition (SCADA)

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Re-Acceleration / Re-Starting

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Synchronisation

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Integration with supervisory systems „

Plant Information Systems - MIS

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Power Generation Co-ordination Centres

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Process DCS

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Integration with subordinated systems „

Satellite Time Receiver (GPS)

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Alarm annunciators

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SF-6 Density Monitoring Units

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Motor Control Centres

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Battery Chargers

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Diesel Generators

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Generator- and turbine controller

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Protection and Control Units

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Power Management System Drivers „

Avoid black-outs (up to 500 kUSD / hour) „

Power control including voltage control, frequency control, sharing power among generators and tie-line(s). „ High Speed Consistency Load Shedding (< 100 ms.) „

Reduce electricity costs „

Peak-shaving „ Re-active Power Control & Sharing „

Minimize operational costs „

Decreased number of operators „ Event driven maintenance „ Reduced spares and training „

Reduce investment costs

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Minimized cabling and engineering „ Optimized network design

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800xA for PMS Introduction Drivers Electrical Process System Configuration Functionality PMS References

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Customer Base

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Named References HAR, refinery in Greece Shell Pernis refinery in the Netherlands Shell BLNG in Brunei Shell PDO in Oman Hoogovens, steel-industry in the Netherlands ThaiOil, ThaiLube, RRC refineries in Thailand La Roche, CHP in UK Petrobras: REPAR, REDUC, RLAM refineries in Brazil Reliance: Hazira, Jamnagar & Haldia refineries in India

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AFPC, Omar refinery in Syria MLNG Satu, Dua & Tiga in Malaysia

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StatOil Gullfaks & BP Amoco Valhall in Norway

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PMS References

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PMS References

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PMS References

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PMS References

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PMS References

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