Serial Number Range - Genie lift

Serial Number Range

Z-30/20HD

from SN 3084-101 to 3090-2213

Part No. 139382

Rev A13 September 2014

September 2014

2

Z-30/20HD

Part No. 139382

September 2014 How to Read Your Serial Number

Part No. 139382

Z-30/20HD

3

September 2014 Table of Contents

311.1 HD Turntable Printed Circuit Board Assembly...........60 This manual is updated frequently. If you have a printed manual, you can keep it up to date by downloading new figures from the Genie website at www.genielift.com. For the most up-to-date parts information, visit the Parts Lookup System on the Genie website at www.genielift.com.

312.1 Valve Block Assembly (from SN 3086-823)...............62 312.2 Valve Block Assembly (from November 1986)...........64

400 Boom Components 401.1 Secondary Boom Installation.....................................66 402.1 Primary Boom Installation.........................................68

How to Read Your Serial Number..........................................3

403.1 Steering, Boom Lifting & Extension Cylinder Assemblies..........................................................................70

Parts Stocking List.................................................................7

404.1 HD Primary Boom Assembly.....................................72

How to Order Parts................................................................8

405.1 Master and Slave Cylinder Detail..............................74

Service Parts Fax Order Form...............................................9

500 Platform Components 501.1 Platform Control Box Assembly.................................76 502.1 Accelerator Switch Assembly....................................78

Electronic Version

503.1 Platform Installation...................................................80

Click on any page number to view the figure.

504.1 Foot Switch Assembly...............................................82 505.1 HD Platform Assembly...............................................84

100 Decals

506.1 HD Control Box Assembly.........................................86

101.1 Decals - View 1..........................................................10

507.1 Platform Gearbox Assembly......................................88

102.1 Decals - View 2..........................................................12

508.1 Platform Leveling System Assembly..........................90

200 Drive Chassis Components

600 Hydraulic Hoses and Electrical Cables

201.1 Chassis Assembly.....................................................14

601.1 Hydraulic Hose Assembly..........................................92

202.1 SCR/Charger Module Assembly................................16

602.1 Chassis Electrical Cable and Wire Assembly............94

203.1 Battery Charger Assembly.........................................18

603.1 SCR Module Electrical Cable and Wire Assembly.....96

204.1 SCR Control Assembly..............................................20

604.1 Turntable Electrical Cable and Wire Assembly..........98

205.1 Contactor Panel Assembly........................................22

605.1 Platform Control Electrical Cable and Wire Assembly...........................................................................100

206.1 Drive Train Installation................................................24 207.1 Front End/Steering Installation..................................26 208.1 Battery Box Installation..............................................28 209.1 HD Wheel Assembly..................................................30

700 Accessories 701.1 Options/Accessories................................................102

210.1 HD Drive Line/Service Brake Assembly....................32

Indices

211.1 HD Brake Power Unit Assembly................................34

Part Number Index.............................................................104

212.1 HD Brake Printed Circuit Board Assembly................36

Part Description Index.......................................................107

Cross References

300 Turntable Components 301.1 Turntable Gearbox Assembly.....................................38

Fittings Cross Reference...................................................112

302.1 Turntable Installation..................................................40 303.1 Hand Pump Assembly...............................................42 304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)............................................................................44 305.1 Printed Circuit Board Assembly.................................46 306.1 Rotation & Speed Limit Switch Assemblies...............48 307.1 Lower Control Box Assembly.....................................50 308.1 Hydraulic Filter Assembly..........................................52 309.1 Hydraulic Power Unit Assembly.................................54 309.2 Hydraulic Power Unit (Replacement).........................56 310.1 Turntable Cover Assembly.........................................58

4

Z-30/20HD

Part No. 139382

September 2014 Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 139382

Z-30/20HD

5

September 2014 Notes

6

Z-30/20HD

Part No. 139382

September 2014 Parts Stocking List

Part No. 139382

Z-30/20HD

7

September 2014 How To Order Parts

8

Z-30/20HD

Part No. 139382

September 2014 Fax Order Form

Part No. 139382

Z-30/20HD

9

100 Decals

September 2014

101.1 Decals - View 1

10

Z-30/20HD

Part No. 139382

September 2014

100 Decals 101.1 Decals - View 1

Item

Part No.

Description

--

12594

DECAL,30/20HD,ALL BLUE

--

17803

DECAL KIT,Z30/20HD, REF.

--

17804

DECAL KIT,Z30/20HD, WARNING

--

17805

DECAL KIT,Z30/20HD, COSMETIC

1

12255

DECAL,"FORWARD-REVERSE" BOOM..............................................1

2

13983

DECAL,RIGHT-LEFT" 500LB BOOM..............................................1

3

16575

DECAL,NEUTRAL/PLAT.LEVEL(PLAT).1 (replaced PN 12395)

4

16063

DECAL,TURRET ROT.(TURN) 500LB..............................................1

5A

12333

DECAL,"CAUTION BODY BELT" BOOM..............................................1

5B

12953

DECAL,PLAT.ROTATION INTRUCTION...................................1

6

12385

DECAL,SAFETY RULES,BOOM.....1

7

12962

DECAL,OPERATING INSTRUCT-500LB...........................1

8

11857

DECAL,NON-INSULATED PLATFORM.....................................3 (replaced PN 12246)

--

12725

DECAL,500 LB CAPACITY,GB........3

--

8765

DECAL,300 LB. MAX. PLC..............3

9

12441

DECAL,BRAKE SWITCH INSTRUCT.".....................................1

10

12220

DECAL,Z-30/20" WITH STRIPES....1

11

12245

DECAL,"ELECTROCUTION HAZARD"GB...................................4

12

12335

DECAL,CAUTION AIR FILLED TIRES..............................................4

13

12463

DECAL,FORK LIFTING" BOOM......4

14

12216

DECAL,WHITE STRIPING, G. BOOM..............................................1

15

12215

DECAL,BOOM, 6" X 15"..................2

16

12234

DECAL,GENIE" 6" X 19" (BOOM)....2

17

12218

DECAL,"GENIE BOOM"WITH STRIPES.........................................1

18

19052

MANUAL,OP.INST.Z30/20HD,PRE'90.1

19

77046

SERIAL # LABEL,MYLAR 4X8***.....1 (replaced PN 12055)

Part No. 139382

Qty.

Z-30/20HD

11

100 Decals

September 2014

102.1 Decals - View 2

12

Z-30/20HD

Part No. 139382

September 2014

100 Decals 102.1 Decals - View 2

Item

Part No.

Description

8

12725

DECAL,500 LB CAPACITY,GB........3

--

11857

DECAL,NON-INSULATED PLATFORM

11

12245

DECAL,"ELECTROCUTION HAZARD"GB...................................4

12

12335

DECAL,CAUTION AIR FILLED TIRES..............................................4

20

12545

DECAL,BATTERY CONNECT"Z45DC..........................1

21

12334

DECAL,TRANS. TIE DOWN BOOM..............................................3

22

12214

DECAL,GENIE BOOM"...................2

23

12331

DECAL,"DANGER BATTERY GAS"BOOM.....................................1

24

45402

DECAL,LEFT ARROW....................1

25

45403

DECAL,FORWARD ARROW...........1

26

12336

DECAL,BATTERY PACK, BOOM.....1

27

45401

DECAL,RIGHT ARROW..................1

28

12445

DECAL"TURRET ROT." (TURNTABLE).................................1

29

12444

DECAL,PUMP ON"-(TURNTABLE).........................1

30

12515

DECAL,POWER TO PLAT." BOOM..............................................1

31

45404

DECAL,REVERSE ARROW............1

32

12332

DECAL,BATTERY CHARGER, BOOM..............................................1

Part No. 139382

Qty.

Z-30/20HD

13


September 2014

201.1 Chassis Assembly

14

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 201.1 Chassis Assembly

Item

Part No.

Description

1

6198

NUT,NYLOCK,1/2-13.......................4

2

12461

SCREW,HHC,1/2-13 X 5,GRD.8.....4

3

13066

WASHER,FLAT,.5 HARDENED.......8

4

13212

TURNTABLE GEARBOX ASSY......1

5

13541

SHIM-TURNTABLE GEARBOX.....As N e c .

6

13065

BEARING,TURNTABLE **OLD Z30/20.............................................1

7

Qty.

SCR/Charger Module......................1 refer to section 202.1

8

13503

BUMPER WELDMENT....................1

9

5224

SCREW,HHC,3/8-16 X 2.................6

10

8516

SCREW,HHC,3/8-16 X 1.50,GR5.....2

11

4828

NUT,NYLOCK,3/8-16.....................16

12

Drive Train Inst. - ref. to fig. #6-8......1

13

10255

SCREW,HHC,3/4-10 X 10...............6

14

117234

SCREW,HHC,3/4-10X9" GR5..........4

15

10258

NUT,NYLOCK,3/4-10.....................10

16

Front-end/Steering Inst....................1 refer to section 207.1

17

Battery Box Inst...............................1 refer to section 208.1

18

12901

PIN,LOCK-1 X 6..............................2

19

13064

WASHER,FLAT,.625 HARDENED..................................16

20

13004

SCREW,HHC,5/8-11 X 3 GRD.8.....8

21

13424

ANGLE ACTUATOR........................1

22

6024

NUT,NYLOCK,5/8-11.......................8

Part No. 139382

Z-30/20HD

15


September 2014

202.1 SCR/Charger Module Assembly

16

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 202.1 SCR/Charger Module Assembly

Item --

Part No.

Description

16257

INSULATOR,THREADED GROUNDWIRE (not shown)

Qty.

Item

Part No.

Description

Qty.

31

13080

SCR CONTROL ( COMPLETE ).....1

32

6595

PLUG,ELECTRICAL,DOMESTIC.....1

33

10539

OBS.SEE 6599 @ 23"-14/3 SO....23"

34

5224

SCREW,HHC,3/8-16 X 2.................2

1

77692

SCREW,HHC,3/8-16 X 1 GRD 8.....2 (can also use PN 6175 SCREW,HHC,3/8-16 X 1)

35

4828

NUT,NYLOCK,3/8-16.......................2

2

6097

WASHER,FLAT,USS,3/8",Y.............2

36

6002

NUT,LP NYLOCK,5/16-18...............2

3

12878

SCR COVER W/DECALS & PAINT..............................................1

37

13002

SCREW,HHC,5/16-18 X 1 GR5.......1

38

13081

CONTACT ASSEMBLY....................1

4A

13008

CHARGER, 110/60--GENIE BOOM..............................................1 (component no longer available)

39

6090

SCREW,HHC,1/4-20 X .75..............2

40

6091

NUT,NYLOCK,1/4-20.......................2

41

6830

TERMINAL,RING,RED,.313,INSUL..2

4B

13976

CHARGER-REMOTE,115V/60HZ-BOOM.1 (optional)

5

6091

NUT,NYLOCK,1/4-20.......................4

6

6090

SCREW,HHC,1/4-20 X .75..............4

7

12348

SCREW,RHM,6-32 X .75.................2

8

12344

NUT,NYLOCK,6-32..........................2

9

13098

TERMINAL STRIP,10 POLE............1

10

6622

GROUND CONNECTOR,1/2".........3

11

13586

HANDY BOX,STD.,SINGLE SIZE.....1

12

6271

RIVET,STL,STL.MAN,P,.25 X .25.....2

13

13585

OUTLET,110V GFCI***....................1

14

13587

COVER,HANDY BOX......................1

15

11697

NUTSERT,3/8-16 STEEL CAD PLTD................................................2

16

13234

FLATBAR-SCR SPACER---1"..........2

17

13409

SCR Tray..........................................1

18

66717

FUSE BLOCK, ANN & ANL FUSE...1

19

13104

FUSE,300 AMP,VERY FAST ACTING...........................................1

20

6873

SCREW,FHM,10-32 X 1..................2

21

6178

NUT,NYLOCK,10-32........................2

22

13096

FUSE HOLDER,2 POLE.................1

23

13097

FUSE,10 AMP.................................2

24

12348

SCREW,RHM,6-32 X .75.................2

25

12344

NUT,NYLOCK,6-32..........................2

26

13475

SOLENOID-24 VOLT COIL DC(BOOM)......................................1

27

6090

SCREW,HHC,1/4-20 X .75..............2

28

6091

NUT,NYLOCK,1/4-20.......................2

29

77692

SCREW,HHC,3/8-16 X 1 GRD 8.....3

30

4828

NUT,NYLOCK,3/8-16.......................3

Part No. 139382

Z-30/20HD

17


September 2014

203.1 Battery Charger Assembly

18

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 203.1 Battery Charger Assembly

Item

Part No.

Description

--

13008

CHARGER, 110/60--GENIE BOOM*** (component no longer available) (Lester Charger)

--

13928

CHARGER-220/50 GENIE BOOM** (obsolete with no replacement) (MAC Charger)

--

46341

RELAY,CHARGER TIMER** (for chargers PN 23136, 47904 and 47905)

13008-1

TIMER ASSY(13008 BOOM CHARGER).....................................1 (Lester Charger)

--

18078

RELAY,CHARGER TIMER** (for PN 13008-1)

1B

19531

TIMER ASSY, (45380 CHARGER) (Lester Chargers)

--

19533

RELAY,CHARGER .TIMER(19531/32) (for PN 19531)

1C

17669

TIMER-50HZ CHARGER (MAC) (component no longer available) (MAC Charger)

2A

13008-2

AC RECEPTACLE-BOOM CHARGER.......................................1 (Lester Charger)

2B

17670

RECTIFIER-50HZ CHARGER (MAC) (MAC Charger)

3A

13008-3

CAPACITOR,6 MFD,660VAC-CHARGR*.................1 (Lester Charger)

3B

17667

CIRCUIT BREAKER-50HZ CHARGER (MAC Charger)

4

27262

HEATSINK ASSY W/DIODES (23442)............................................1 (Lester Charger)

5A

13008-5

AMMETER-BOOM CHARGER.......1 (Lester Charger)

5B

17668

AMMETER-50HZ CHARGER (MAC) (MAC Charger)

6A

13008-6

FUSE ASSY-BOOM CHARGER......1 (Lester Charger)

6B

45844

FUSE,15 AMP,TYPE 3AG (MAC Charger)

1A

Part No. 139382

Qty.

Z-30/20HD

19


September 2014

204.1 SCR Control Assembly

20

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 204.1 SCR Control Assembly

Item

Part No.

Description

--

13080

SCR CONTROL ( COMPLETE )

1

13080-1

SCR-CONTROL CARD-EV10-CONTROL..................1

2

13080-2

SCR, THERMAL PROTECTER,......1

3

13080-3

SCR, RECTIFIER,NO.1...................1

4

13080-4

SCR, RECTIFIER,NO.2,SILICON....1

5

13080-10

SCR, RECTIFIER,NO.2/NO.5.........1 (replaced PN 13080-5)

6

13080-6

RECTIFIER,NO.4............................1

7

13080-7

RECTIFIER.NO.3,SILICON.............1

8

13080-8

TRANSFORMER,SCR CONTROL...1

9

13080-9

CAPACITOR,SCR CONTROL.........1

Part No. 139382

Qty.

Z-30/20HD

21


September 2014

205.1 Contactor Panel Assembly

22

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 205.1 Contactor Panel Assembly

Item

Part No.

1

Description

Qty.

1-A Contact Assembly Consists of No.'s 2 & 3.......................................1

2

13081-2

CONTACT ASM STATION, REV.PANEL.....................................2 (cover not included; only bolt, washers and nut)

3

13081-3

CONTACT MOVE.ASM,REVERSE.PANEL.......1

4

13081-4

COIL,1A,REVERSER PANEL..........1

5

13081-1

DRIVER,REVERSER PANEL..........2

6

13081-5

COIL,F & R,REVERSER PANEL.....2

7

F & R Contact Assembly - Consists of No.'s 8-11........................................1

8

13081-6

CONTACT, STNRY.CHNGOVR ASM.................................................2

9

13081-7

CONTACTOR,DUAL,STATION CHNGOVR......................................1

10

13081-8

CONTACT,MOVEABLE, RVRSR PANEL.............................................2

11

13081-2

CONTACT ASM STATION, REV.PANEL.....................................4

Part No. 139382

Z-30/20HD

23


September 2014

206.1 Drive Train Installation

24

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 206.1 Drive Train Installation

Item

Part No.

Description

Qty.

--

35092

KEY,(13060-1)

1

13045

TIRE, 7.00-15LT 8 PLY....................2

2

13046

TIRE TUBE 7.00-15.........................2

3

13043

WHEEL,RIM- 15 X 6 +1" OFFSET...2

4

6198

NUT,NYLOCK,1/2-13.......................8

5

13047

NUT,LUG,1/2-20 X 90DEG-13/16HX............................10

6A

13476

REAREND WELDMENT-300 LB BOOM..............................................1 (component no longer available)

Item

Part No.

Description

13062

MOTOR,ELECTRIC,DRIVE OLD Z30..................................................1

--

13062-1

MOTOR BRUSH-ELEC.DRIVE MOTOR...........................................4 (not shown)

--

27936

BRUSH RIGGING,13062,23403*** (component no longer available)

--

35091

KEY,2 3/4" (13060)

27

13002

SCREW,HHC,5/16-18 X 1 GR5.......6

28

6886

WASHER,LOCK,.313......................6

29

4828

NUT,NYLOCK,3/8-16.......................1

30

6019

SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................1

13328

WELDMENT-ELEC MOTOR/REDUCER MT..................1

13951P

BRAKE COVER STAMPING --(BLUE)

26

Qty.

6B

13770

REAREND WELD-500 LB BOOM (component no longer available)

--

20494

COVER-13770 AXLE GEARBOX

7

13048

U-BOLT, 1/2-13 X 5 GRADE 5 STL..................................................4 (see PN 13734 for longer u-bolt)

31

32

13349

FLATBAR-10.62"MOTOR BRACKET%%.................................1

33

35682

DRIVE REDUCER KIT,Z30.............1 (component no longer available) (replaced PN 13054)

--

13054-1

SEAL, INPUT SHAFT-SPD REDUCER (for 13054)

--

13054-2

SEAL,OUTPUT SHAFT-SPD REDUCER (for 13054; no longer available)

8

13050

U-BOLT KIT (1 BOX).......................2

--

9

13052

YOKE STUB....................................1

10

13051

YOKE, SLIP, "UN-PAINTED"............1

11

13049

U-JOINT KIT....................................2

12

13873P

SPICER FLANGE YOKE (BLUE).....1

13

13598

KEY, DRIVE SHAFT 2"....................1

14

12873

PIN,ROLL,.125 X .5.........................1

15

13000

SCREW,HHC,5/16-18 X 1.25..........6

16

6886

WASHER,LOCK,.313......................6

17

13016

SCREW,SET,HS 1/4-28 X .375.......3

34

6198

NUT,NYLOCK,1/2-13.......................4

18

13056

COUPLER HALF, 4 INCH (ALUM)...1

35

13324

PLATE-GEARBOX, REAR...............1

19

13058

COUPLING-RUBBER, #0 SIZE 4.....1

36

20

13016

SCREW,SET,HS 1/4-28 X .375.......2

37

13822

21

13057

COUPLER HALF, 2 INCH (STEEL)...........................................1

DRIVE SHAFT-STANDARD AND HD...................................................1

38

13015

SCREW,SET,HS 3/8-16 X .375.......1

22

13060-1

BRAKE-SPLINED DRIVE HUB %%..................................................1

23

6019

SCREW,HHC,3/8-16 X 1.25 GRD 5.......................................................4

24

6021

WASHER,LOCK,.375......................4

25

13060

BRAKE-7/8" BORE W/MAN. RELEA.............................................1 Includes No. 22

--

19366

BACK PLATE-13060 BRAKE

--

19367

FLAPPER PLATE-13060 BRAKE

--

19368

ROTOR-13060 BRAKE

--

19388

COIL,36V,13060 BRAKE

Part No. 139382

Z-30/20HD

1/2-13 x 4.5" GRD 5 BOLT..............4

25


September 2014

207.1 Front End/Steering Installation

26

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 207.1 Front End/Steering Installation

Item

Part No.

Description

--

13732

TUBE-FRONT AXLE,500 LB

1A

13365

1B

13751

2

Part No.

Description

26

13360

SPINDLE/CYL LUG Z30HD LH.......1

TIE ROD WELDMENT-300 lb..........1

27

13012

BUSHING, 1.5 X 1.25 X 1,OILITE....4

TIE ROD WELDMENT-500 LB.........1

28

13366

PIN,KING,7.25", Z30/20..................2

5361

PIN,COTTER,.125 X 1.5..................4

29

13079

BUSHING 1.25 X 1 X 1, OILITE......3

3

19440

PIN,CLEVIS,1 X 2.5 LG...................2 (replaced PN 13472)

4

23154-S

WELDMENT,ROD END...................1

5

13114

ELBOW,070202-4-6.........................2

6

Qty.

Item

Qty.

Same as item 3................................2

7

13078

CYLINDER,HYD-2 X 6 X 16.25.......1

8

13359

SPINDLE/CYL LUG Z30HD RH......1

9

6198

NUT,NYLOCK,1/2-13.......................2

10

12461

SCREW,HHC,1/2-13 X 5,GRD.8.....2

11

13073-7

WHEEL HUB W/RACES-300# HUB KIT...................................................2 Includes inner & outer cups, lug nuts, and studs

12

13073-1

COTTER PIN-300# HUB KIT...........2

13

13073-3

LUG NUT-300# HUB KIT...............10

14

13046

TIRE TUBE 7.00-15.........................2

15

13045

TIRE, 7.00-15LT 8 PLY....................2

16

13635-6P

CAP, DUST, 13635 HUB KIT,BLUE.........................................2 (replaced PN 13073-2 Hub Cap 2.449" O.D.)

17

13072

WHEEL,RIM- 15 X 6 -.25 OFFSET..........................................2

18

13073-4

CASTLE NUT-300# HUB KIT..........2

19

13073-6

WASHER,300# HUB KIT.................2

20

13073-5

HUB REPAIR KIT-300 LB................1

--

13073-10

SEAL-GREASE,300#......................1

--

13073-11

WHEEL STUD,1/2-20UNF (HD&STD)

--

13073-8

BEARING,OUTER 13073-7 HUB KIT...................................................1

--

13073-9

BEARING,INNER, 13073-7 HUB KIT...................................................1

21A

13337

AXLE-300 LB SPINDLE YOKE........2

21B

13745


22

13071

WASHER,THRUST 2 7/8X1 1/4 X1/8.................................................2

23

6605

SCREW,HHC,3/8-16 X 3.5,GR5......2

24

4828

NUT,NYLOCK,3/8-16.......................2

25

13079

BUSHING 1.25 X 1 X 1, OILITE......1

Part No. 139382

Z-30/20HD

27


September 2014

208.1 Battery Box Installation

28

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 208.1 Battery Box Installation

Item

Part No.

Description

--

13193

BATTERY BOX CABLE KIT.............1 Includes Item No.'s 4, 5 and 15; Not Shown

--

13538

BATT.BOX W/CABLES & DECALS-Z30...................................1 Includes Battery Box Cable Kit; Not Shown

1

12877

BATT. BOX COVER W/DECAL,PAINT.............................1

2

57881

LATCH, RUBBER, 3-13/32 X 1-7/8................................................2

3

6272

RIVET,STL,ST.MAN,P,.125 X .25.....8

4

13192

BAT.CABLE ASSY-BAT.BOX CAB.KIT...........................................2

5

13191

BAT.CABLE ASSY-BAT.BOX............3

6A

Qty.

Battery - 6 Volt, 220A, H, Group GC2H (H-11-3/8" x W-10-3/8" x D-7-3/16")........................................6

6B

13006

BATTERY-245AH TALL VERSION**......................................6 11-7/8" H x 10-5/16" L x 7-1/16" W

6C

13006-S

BATTERY-245AH SHORT VERSION**......................................6 10-7/8" H x 10-5/16" L x 7-1/16" W

7

6271


8

13625

Steel Angle (rear)............................1 (component no longer available)

9

13410

BATTERY BOX WELDMENT-BOOM........................1

10

13624P

BATTERY HOLD DOWN ANGLE,PTD....................................1

11

6356

WASHER,LOCK,.25........................2

12

6090

SCREW,HHC,1/4-20 X .75..............2

13

6037

NUT,HEX,5/16-18,GR5..................12

14

13002

SCREW,HHC,5/16-18 X 1 GR5.....12

15

13188

BATTERY BOX POWER CORD ASSY...............................................1

16

128138

CONN HOUSING SBX175, BATT....2

--

32147

TERMINAL,5/16 RING,#2 CABLE

--

32148

WELDING CABLE #2 BLACK...............................14-inches

17

12347

1/4-20 x 4-1/2" GRD 5 Bolt..............4

18

6091

NUT,NYLOCK,1/4-20.......................4

Part No. 139382

Z-30/20HD

29


September 2014

209.1 HD Wheel Assembly

30

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 209.1 HD Wheel Assembly

Item

Part No.

Description

--

13366

PIN, 1.25DIA. X 7.25LG, 2HOLE (spindle king pin)

--

13751

TIE ROD WELDMENT-500 LB

--

13752

AXLE MOUNT WELDMENT,RH-500 LB.

--

13753

AXLE MOUNT WELDMENT,LH-500 LB.

1

13948

OBS.-}13883(5)13907(2)13909(1)...1 (component no longer available; refer to 13883, 13907 and 13909)

2

13770

REAREND WELD-500 LB BOOM OBS.................................................1 (component no longer available)

--

13734

U-BOLT,1/2-13 X 5 GRD.5 STL**

--

20921

SEAL-13770 REAREND AXLE

3

13639

RIM,Z30HD,15 X 8(8 HOLE)...........2

4

13047

NUT,LUG,1/2-20 X 90DEG-13/16HX............................10

5

13637

TIRE,Z30/20HD,11L X 15%%.........4

6

13638

TIRE TUBE, FOR 13637.................4

7

13643

ASSY,TIRE & WH.,Z30HD,DRIVE,FF....................2

7

13846

ASSY,TIRE & WH.,Z30HD,DRIVE,AF....................2

8

13635-1

HUB REPAIR KIT, 500 LB BOOM....2

9

13642

ASSY,TIRE & WH.,Z30HD,STEER,FF...................2

9

13845

ASSY,TIRE & WH.,Z30HD,STEER,AF...................2

10

13635-5

BOLT-WHEEL LUG,500 LB BOOM............................................12

11

13635-6

CAP, DUST, 13635 HUB KIT...........2

12

13636

RIM,V24RT/Z30HD,15X8(6 HOLE)..............................................2

13

13635-3

NUT,SPINDLE,3/4-16......................2

14

13635-4

WASHER,SPINDLE, 500 LB BOOM..............................................2

15

22881

HUB KIT,ARMSTRONG...................2 (replaced PN 13635-2)

16

13337


16

13745


17

13748

SPIN/TIE LUG ASSY-RH/500LB.....1

17

13749

SPIN/TIE LUG ASSY-LH/500LB......1

--

13071

WASHER,THRUST 2 7/8X1 1/4 X1/8

Part No. 139382

Qty.

Item

Part No.

Description

18

6073

SCREW,HHC,1/2-13 X 5.5,GRD.8...2

19

6198

NUT,NYLOCK,1/2-13.......................2

Z-30/20HD

Qty.

31


September 2014

210.1 HD Drive Line/Service Brake Assembly

32

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 210.1 HD Drive Line/Service Brake Assembly

Item

Part No.

Description

Qty.

1

13049

U-JOINT KIT....................................2

2

13050

U-BOLT KIT (1 BOX).......................2

3

13051

4 5

Part No.

Description

28

13521

HYD.HOSE ASSY W/FITTINGS-29.75..........................2

YOKE, SLIP, "UN-PAINTED"............1

29

13755

CONNECTOR,070120-4-4..............3

13984

CORK GASKET-SLIP YOKE (STD,HD).........................................1

30

12875

CLIP,HAIR PIN .125 X 3.25.............2

31

13915

13985

WASHER,SPLIT-SLIP YOKE(STD,HD)...............................1

PIN,CALIP/BRKT INSTALL----4.75...............................2

32

13920

ELBOW,070202-4-2.........................2

33

20494

COVER-13770 AXLE GEARBOX.....1 (replaced PN 13770)

6

13874

SPICER YOKE SHAFT....................1

7

13918

SCREW,HHC,3/8-16 X 1.75,GRD.8......................................4

8

4828

NUT,NYLOCK,3/8-16.......................4

9

13873

SPICER FLANGE YOKE.................1

10

13877

BRAKE DISC, 10"............................2

11

13015

SCREW,SET,HS 3/8-16 X .375.......4 (replaced PN 13016)

12

13056

COUPLER HALF, 4 INCH (ALUM)...1

--

13912

HUB--DISC BRAKE

13

13822

DRIVE SHAFT-STANDARD AND HD!!.................................................1

14

15622

KEY-Z30/20 REDUCER/DRIVE SHAFT.............................................1

15

13598

KEY, DRIVE SHAFT 2"....................1

16

12873

PIN,ROLL,.125 X .5.........................1

17

13876

BRAKE CALIPER............................2 Incl. Fasteners

--

13876-1

BRAKE CALIPER PUCK,1 PC........2 (requires two per brake caliper)

--

19919

SEAL KIT,13876 CALIPER..............2 (requires two per brake caliper)

18

13324

PLATE-GEARBOX, REAR...............1

19

13914

PLATE,DISC BRAKE MOUNT-DRILLED............................1

20

14723

SCREW,HHC,5/16-18 X 1.75..........4

21

13854

SCREW,HHC,1/2-13 X 4.5,GRD.8...4

22

6198

NUT,NYLOCK,1/2-13.......................4

23

13898

BRAKE CALIPER BRACKET WELDMENT....................................1

24

13895

BRAKE SUPPORT WELDMENT.....1 (replaced PN 13349)

25

94195

SCREW,HHC,3/8-16 X .75,GR 8.....2

26

13922

POWER UNIT ASSY--BOOM BRAKES..........................................1

27

13921

ELBOW,070220-4-4.........................1

Part No. 139382

Item

Z-30/20HD

Qty.

33


September 2014

211.1 HD Brake Power Unit Assembly

34

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 211.1 HD Brake Power Unit Assembly

Item

Part No.

Description

--

16145

O-RING, .28 O.D.X .16 I.D.

--

16146

VALVE CARTRIDGE,RELIEF-400 PSI

--

13922

POWER UNIT ASSY--BOOM BRAKES** (includes power unit, manifold, valve and switch)

1

19162

POWER UNIT-36VDC-DISC BRAKE**..........................................1 (replaced PN 13878; if replacing PN 13878 with PN 19162 then must also order PN 17946 BRAKE MANIFOLD)

--

13183

ELEC.CORD ASSY,16-2 LH CAB.BUN.........................................1

--

17850

MOTOR,36V (BRAKE POWER UNIT)*..............................................1

--

21542

COUPLER-19162 POWER UNIT.....1

--

24469

DIPSTICK,15917 POWER UNIT.....1

--

31331

RESERVOIR-19162 PWR UNIT......1

2

13826

TERMINAL,FEM.BUTT SEAM:16/14....................................3

3

13825

TERMINAL,COUPLER,MALE,14-16GA.3

4

13755

CONNECTOR,070120-4-4..............3

5

13902

ADAPTER,6402-4-4........................2

6

13921

ELBOW,070220-4-4.........................1

7

13879

SWITCH,BRAKE PRESSURE........1

8

58221

SOLENOID COIL,(BOOM BRAKES)***.....................................1 (replaced PN 13882; PN 58221 Coil is for 58220 Valve)

9

58220

VALVE,SOLENOID***......................1

10

17946

BRAKE MANIFOLD-Z30/20 (VERS.2).........................................1 (replaced PN 13901)

Part No. 139382

Qty.

Z-30/20HD

35


September 2014

212.1 HD Brake Printed Circuit Board Assembly

36

Z-30/20HD

Part No. 139382

September 2014

200 Drive Chassis Components 212.1 HD Brake Printed Circuit Board Assembly

Item

Part No.

Description

1A

13883

RELAY,DPDT,(BOOM BRAKES)Z30HD.............................5 (C4 is for forward/reverse)

--

20576

CLIP-RELAY RETAINING

1B

20548

RELAY,DPDT,W/MAGNETIC BLOWOUT

2

6090

SCREW,HHC,1/4-20 X .75..............8

3

6638

WASHER,FLAT,USS,1/4"Y..............4

4

6091

NUT,NYLOCK,1/4-20.......................8

5

6833

CLAMP,0.50,#8 X 1/4,RUB CUSH....1

6

13916

BRACKET-LH, BRAKE P.C. BOARD............................................1

7

13268

CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................1

8

13917P

BRACKET-RH, BRAKE P.C. BOARD............................................1

9

13909

PCB,ASSY,BOOM BRAKES............1

10

13907

RELAY,TIME DELAY,BOOM BRAKES..........................................2

Part No. 139382

Qty.

Z-30/20HD

37

300 Turntable Components

September 2014

301.1 Turntable Gearbox Assembly

38

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 301.1 Turntable Gearbox Assembly

Item

Part No.

Description

--

13063

GEARBOX W/O TIE RODS.............1

--

13212

TURNTABLE GEARBOX ASSY**.....1 (complete gearbox assembly with motor)

1

13063-1

GASKET KIT-TURN.GEARBOX MOTOR...........................................1

2

13063-2

HYDR. MOTOR-TURNTABLE GEARBOX.......................................1

3

12460

SCREW,HHC,1/2-13 X 6.5..............1 (see PN 13005 for 6-inch screw)

4

13067

GEARBOX COUPLER.....................1

5

6198

NUT,NYLOCK,1/2-13.......................1

6

13086

LOCKING ASSEMBLY....................1

7

13063-3

TURN.GEARBX ASSY-LESS HY.MOTOR......................................1

--

13063-10

O-RING,GEARBOX MOTOR

--

13063-11

MOTOR SEAL KIT (GEARBOX)******

--

13063-12

COVER GASKET KIT

--

13063-13

WORM SHAFT-13063 GEARBOX

--

13063-4

SEAL,OIL,T.T.GRBOX OUTPUT.SHFT

--

13063-5

BRONZE GEAR-ROT.GEARBOX,BLOOM

--

13063-6

KEY,3/8"X3/8"X1-7/16"-ROT.GBOX

--

13063-7

SHAFT,OUTPUT, 1.5DIA-ROT.GRBOX

--

13063-8

FLANGE,T.T. GEARBOX MOTOR

--

13063-9

MOTOR MNT BOLT W/WASHR,5/16-18

--

13876-1

BRAKE CALIPER PUCK,1 PC........2

--

16890

BRAKE ACC.KIT, SWING Z30HD

--

16892-1

SPRING,BELLEVILLE,16892 CALIPER

--

16892

BRAKE CALIPER(Z30HD SWING OLD)

--

16907-1

VALVE,RELIEF FOR 16907 BLOCK

--

16907

VALVE,PRESSURE/FLOW CONTROL

--

17517P

BRAKE DISC - (BLUE)....................2

--

19900

KIT,REPAIR,CALIPER (16892)***....2

Part No. 139382

Qty.

Z-30/20HD

39


September 2014

302.1 Turntable Installation

40

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 302.1 Turntable Installation

Item

Part No.

Description

Qty.

1

6096

SCREW,HHC,1/2-13 X 2 GR5.........4

2

6198

NUT,NYLOCK,1/2-13.......................4

3

6024

NUT,NYLOCK,5/8-11.......................4

4

13064

5

13003

Item

Part No.

Description

Qty.

36

6175

SCREW,HHC,3/8-16 X 1.................2

37

13007

Hydraulic Power Unit.......................1 refer to section 309.1 (13007 obsolete)

WASHER,FLAT,.625 HARDENED....8

38

6994

NIPPLE,GALV.,3/8 X 2.5..................1

SCREW,HHC,5/8-11 X 3.5 GRD.8............................................12

39

6995

COUPLER,GALV.............................1

40A

6950

BREATHER CAP, ALUMINUM PRODUCT.......................................1

6

13343

GEARBOX BRACKET.....................1

7

12460

SCREW,HHC,1/2-13 X 6.5..............4

40B

13007-14

BREATHER CAP W/DIPSTICK

13121

ELBOW,071502-6-6.........................1

8

6198

NUT,NYLOCK,1/2-13.......................4

41

9

8179

SCREW,HHC,1/4-20 X 2.25............4

42

10356

ELBOW,070202-6-6.........................1

10

6091

NUT,NYLOCK,1/4-20.......................4

43

6600

Hand Pump......................................1 refer to section 303.1

INSTRUCT.TUBE W/CAPS-1.75 X 12.....................................................1

44

6653

HYD.CONTROL VALVE 5 STATION..........................................1

CLAMP,1.88,#30 X 1/4,RUB CUSH..............................................2

45

6271


13221

SWITCH ASSY, LIMIT, SPEED.......1

11 12

13222

13

8915

SCREW,HHC,1/4-20 X 1.25............4

46

14

13211

PCB,ASSY,500 LB ONLY**..............1

47

6179

SCREW,RHM,10-32 X 1.25.............2

15

4513

SPACER - .50..................................4

48

13212

TURNTABLE GEARBOX ASSY......1

49

13115

ELBOW,070202-4-8.........................2

16

6091

NUT,NYLOCK,1/4-20.......................4

17

77692

SCREW,HHC,3/8-16 X 1 GRD 8.....4

18

4828

NUT,NYLOCK,3/8-16.......................4

19

6637

SCREW,HHC,1/4-20 X 1.75............2

20

13220

Rotation Limit Switch.......................1 refer to section 306.1

21

6091

NUT,NYLOCK,1/4-20.......................2

22

13103

ALARM,97DB ELECTRONIC..........1

23

6606

SCREW,RHM,10-32 X .75...............2

24

6178

NUT,NYLOCK,10-32........................2

25

44586

SENSOR,LEVEL 4.5***...................1 (replaced PN 13102)

26

6090

SCREW,HHC,1/4-20 X .75..............2

27

6091

NUT,NYLOCK,1/4-20.......................2

28

6090

SCREW,HHC,1/4-20 X .75..............3

29

6356

WASHER,LOCK,.25........................3

30

13572

Lower Control Box...........................1 refer to section 307.1

31

Hydraulic Filter Assembly................1 refer to section 308.1

32

77692

SCREW,HHC,3/8-16 X 1 GRD 8.....2

33

4828

NUT,NYLOCK,3/8-16.......................2

34

4828

NUT,NYLOCK,3/8-16.......................2

35

6097

WASHER,FLAT,USS,3/8",Y.............2

Part No. 139382

Z-30/20HD

41


September 2014

303.1 Hand Pump Assembly

42

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 303.1 Hand Pump Assembly

Item

Part No.

Description

1

13120

ELBOW,070220-6-6.........................1

2

6091

NUT,NYLOCK,1/4-20.......................4

3

45653

HAND PUMP,Z30 W/MTG. BRACKETS*....................................1 (replaced PN's 12880 and 13664P) (PN 45653 is larger than OEM but will work)

--

15935

DECAL,HAND PUMP OPER.(6-25-86)...............................1

--

19187

SEAL KIT (45497 & 45653 PUMPS)...........................................1

4

8179

SCREW,HHC,1/4-20 X 2.25............4

5

6647

ELBOW,070202-4-4.........................1

Part No. 139382

Qty.

Z-30/20HD

43


September 2014

304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)

44

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 304.1 Hydraulic Valve Manifold Assembly (to SN 3086-822)

Item

Part No.

1

Description

Qty.

10-24 x 3/4" HEX SHCS-Incl'd w/No. 3.......................................................8

2

13497

SCREW,SHC,10-24 X 3.75...........12

3

146164

VALVE KIT,D03................................5 (replaced PN 13111) (includes four bolts)

4

7056

CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................5

5

13119

TEE,RUN,070428-6-6......................1

6

33681

SCREW,HHC,3/8-16 X .625............4

6

6021

WASHER,LOCK,.375......................4

7

21306

MANIFOLD-HYDRAULIC................1 Includes Item #6

8

13120

ELBOW,070220-6-6.........................1

9

13123

REDUCER,STR.THREAD,1/2-3/8....2

10

13118

PLUG,MALE,090109B-8.................1

11

13112

CONNECTOR,070120-8-4............10

12

Plug...............................................10 Included w/No. 7

13

Gasket w/"O" Rings.........................5 Included with No. 14 & 15

14

13470

VALVE,RELIEF,(SINGLE)................2

15

13107

VALVE,RELIEF,CROSS PORT (DUAL).............................................1 (used for swing function)

Part No. 139382

Z-30/20HD

45


September 2014

305.1 Printed Circuit Board Assembly

46

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 305.1 Printed Circuit Board Assembly

Item

Part No.

Description

1

13099

Terminal Strip - 10 Pole...................5 (component no longer available)

2

13100

RESISTOR,3.3K OHM,.25W...........1

3

13083

DIODE,2 AMP...............................21

4

13084

RESISTOR,10 OHM, 1/2 WATT CF....................................................3

5A

13211

PCB,ASSY,500 LB ONLY**..............1

5B

13871

PCB,ASSY,300 LB ONLY................1 (component no longer available)

6

Part No. 139382

Qty.

Wire - 16 Gage................................4

Z-30/20HD

47


September 2014

306.1 Rotation & Speed Limit Switch Assemblies

48

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 306.1 Rotation & Speed Limit Switch Assemblies

Item

Part No.

Description

Qty.

1

88356-127J5 SWITCH,LIMIT,W/6.25"SPRING ARM.................................................1

2

13095

ACTUATOR ARM-SPEED LIMIT SWITCH..........................................1

3

6179

SCREW,RHM,10-32 X 1.25.............2

4

7056


5

12348

SCREW,RHM,6-32 X .75.................4

6

12344

NUT,NYLOCK,6-32..........................4

7

13092

SWITCH,LIMIT,ROTATION..............2

8

6091

NUT,NYLOCK,1/4-20.......................2

9

13430

SWITCH MOUNT............................1

10

6637

SCREW,HHC,1/4-20 X 1.75............2

Part No. 139382

Z-30/20HD

49


September 2014

307.1 Lower Control Box Assembly

50

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 307.1 Lower Control Box Assembly

Item

Part No.

Description

--

13512

PLUG(1450G2)

--

13861

SWITCH,SPST,REMO.BRAKE RELEASE

--

13930

SWITCH ASSY,REMOTE BRAKE REL.

--

16063

DECAL,TURRET ROT.(TURN) 500LB

1

12893

TURN.CONTR.BOX COVER-W/DECALS........................1

--

12444

DECAL,PUMP ON"-(TURNTABLE)

--

12445

DECAL"TURRET ROT." (TURNTABLE)

2

13037-S

SWITCH,TOGGLE,SPDT,3POS MOMEN*.........................................4

3

13480-S

SWITCH,TOGGLE,DPDT,2POS MOMEN...........................................1

4

6622


5

28987

CONTROL BOX,GROUND,30/20.....1

6

6090

SCREW,HHC,1/4-20 X .75..............3

7

6356

WASHER,LOCK,.25........................3

8

8920

RIVET,ALUM,ALUM,P,.156 X .375..................................................2

9

13511

RECEPTICAL,SNAP-IN (1450G1)...1

10

12346

10 X .5 FLT TS SCREW..................4

Part No. 139382

Qty.

Z-30/20HD

51


September 2014

308.1 Hydraulic Filter Assembly

52

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 308.1 Hydraulic Filter Assembly

Item

Part No.

Description

1

13422

FILTER BRACKET WELDMENT.....1

2

10355

CONNECTOR,070102-6-6..............1

3

13117

BUSHING,140140-12-6...................2

4A

13108

FILTER--RETURN LINE..................1 (assembly includes filter head and filter; filter not available separately)

--

44788

FILTER ELEMENT,10MICRON,PAPER* (filter used on some filter assembly; also try 52627)

4C

21138

FILTER ASSY .75"NPT** (some machines might have used this filter assembly)

--

45087

FILTER-RETURN 10 MICRON**.....1

5

4828

NUT,NYLOCK,3/8-16.......................2

6

10356

ELBOW,070202-6-6.........................1

7

77692

SCREW,HHC,3/8-16 X 1 GRD 8.....2

8

6356

WASHER,LOCK,.25........................2

9

6090

SCREW,HHC,1/4-20 X .75..............2

Part No. 139382

Qty.

Z-30/20HD

53


September 2014

309.1 Hydraulic Power Unit Assembly

54

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 309.1 Hydraulic Power Unit Assembly

Item

Part No.

--

Description

Qty.

Ref., HYDRAULIC POWER UNIT FENNER STONE (component no longer available. Refer to 309.2 for upgrade)

1

13007-1

VALVE,CHECK-BOOM HY.PWR.UNIT

2

13007-2

SPRING RETAIN-BOOM HY.PWR.UNIT

3

8747

SPRING & BALL (CHECK) STONE,DC (replaced PN 13007-3)

4

13998-3

SEAL-HIGH PRESSURE PORT (replaced PN 13007-4) (PN's 17559 and 8693 will also work)

5

RESERVOIR (component no longer available)

--

13007-14

BREATHER CAP W/DIPSTICK

--

15513

NUT,HEX,10-32 (reservoir mount)

--

17649

10-32 X .75 TORX HD.BOLT GR.5 (reservoir mount)

--

6950

BREATHER CAP, ALUMINUM PRODUCT

--

6974

PLUG,PIPE,STL,SQ HEAD,3/8***

6

72321

RELIEF VALVE KIT** (includes items 7-8; replaced PN 8725, 8726, 37180 and 8718)

7

ADJUSTING SCREW (included with PN 72321)

8

SPRING AND BALL - RELIEF (included with PN 72321)

9

8721

CHECK CAP ASSEMBLY, STONE (replaced PN 13007-9)

10

17560

PUMP KIT-DB1005,06 (advised to upgrade to 40186)

--

17993

SEAL, PUMP SHAFT (replaced PN 13007-11)

11

MANIFOLD AND ADAPTER (component no longer available)

--

16660

VALVE,RELIEF, RV14, DC STONE**

--

16661

VALVE,RELIEF, RV16, DC STONE

--

23618

COUPLER,MTR.,DU-1007 (13998)**

12 13

MOTOR (component no longer available) 13998-2

Part No. 139382

BRUSH & HOLDER 13998-1 MOTOR* (replaced PN 13007-13)

Z-30/20HD

55


September 2014

309.2 Hydraulic Power Unit (Replacement)

56

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 309.2 Hydraulic Power Unit (Replacement)

Item

Part No.

Description

--

40186

POWER UNIT,FUNCTION,36VDC*** (Monarch Power Unit; replaced PN 13998 Fenner Power Unit)

1

65780

MOTOR 36VDC (40186).................1

--

46241

BRUSH KIT,MONARCH, (4 PIECES)..........................................1

2

46239

VALVE,RELIEF KIT,MONARCH 42401...............................................1

--

38155

VALVE-CHECK KIT

3

44794

PUMP,MONARCH (36447,36178)***.............................1

--

40318

SEAL,O-RING,PUMP***..................1

--

40401

SEAL,MOTOR.................................1

4A

52307

TUBE - SUCTION, PWR UNIT, TMZ.................................................1

4B

38160

FILTER,PICK-UP SCREEN***.........1

5

46234

RESERVOIR,MONARCH,42401,Z30STD.1

--

15513

NUT,HEX,10-32 (reservoir mount)

--

17649

10-32 X .75 TORX HD.BOLT GR.5 (reservoir mount)

6

44796

BREATHER CAP,MONARCH..........1

7

38161

GAUGE-SIGHT................................1

8

46246

PLUG,DRAIN,MONARCH,42401,42403.1

Part No. 139382

Qty.

Z-30/20HD

57


September 2014

310.1 Turntable Cover Assembly

58

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 310.1 Turntable Cover Assembly

Item

Part No.

Description

1

6888

SCREW,HHC,1/4-20 X 1.................4

2

6638

WASHER,FLAT,USS,1/4"Y..............8

3

6091

NUT,NYLOCK,1/4-20.......................4

4

12883

COVER ASSY "FIBERGLASS",RR Z30..................................................1 (right rear / non-steer end)

5

13508

COVER HOLD DOWN WELDMENT....................................2

6

13481

TURNTABLE COVER SUPPORT WELDMT.........................................2

7

6888

SCREW,HHC,1/4-20 X 1...............20

8

6638

WASHER,FLAT,USS,1/4"Y............20

9

6091

NUT,NYLOCK,1/4-20.....................20

10

6888

SCREW,HHC,1/4-20 X 1.................4

11

6091

NUT,NYLOCK,1/4-20.......................4

12

13507

COVER LOCATOR WELDMENT.....4

13

12884

COVER ASSY FIBERGLASS RF Z30..................................................1 (right front / steer end)

14

13509

ANGLE-COVER LOCATR(3 HOLES)-1".......................................2

15

12885

COVER ASSY, FIBERGLASS--L.F...........................1 (left front / steer end)

16

6095

WASHER,FLAT,USS,1/2",Y.............2

17

12875

CLIP,HAIR PIN .125 X 3.25.............2

18

12886

COVER ASSY,FIBERGLASS,L REAR...............................................1 (left rear / non-steer end)

Part No. 139382

Qty.

Z-30/20HD

59


September 2014

311.1 HD Turntable Printed Circuit Board Assembly

60

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 311.1 HD Turntable Printed Circuit Board Assembly

Item

Part No.

Description

--

13211

PCB,ASSY,500 LB ONLY**..............1

1

13099

Terminal Strip - 10 Pole...................5 (component no longer available)

2

13100

RESISTOR,3.3K OHM,.25W...........2

3

13083

DIODE,2 AMP...............................21

4

13084

RESISTOR,10 OHM, 1/2 WATT CF....................................................3

5

Part No. 139382

Qty.

Wire - 16 Gauge..............................1

Z-30/20HD

61


September 2014

312.1 Valve Block Assembly (from SN 3086-823)

62

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 312.1 Valve Block Assembly (from SN 3086-823)

Item

Part No.

Description

--

13222

HYD.CONTROL VALVE 5 STATION (does not include items 1, 2, 3 and 6)

1

13119

TEE,RUN,070428-6-6......................2

2

13112

CONNECTOR,070120-8-4..............1

3

13123


4

Qty.

Manifold-5 Station............................1 (component no longer available)

5A

13222-2

VALVE,RELIEF 1000 PSI................4

5B

16907-1

VALVE,RELIEF FOR 16907 BLOCK

6

13755

CONNECTOR,070120-4-4............10

7

146164

VALVE KIT,D03................................5 (replaced PN 13111)

8 9

#10-24 x 1 3/4 Hex SHCS.............20 (included with PN 146164) 7056

10

Part No. 139382

CONN,SQUEEZE,1/2NPT .38-.50,SM.......................................5 SOLENOID COIL,4 WAY 3 POS....10 (included with PN 146164)

Z-30/20HD

63


September 2014

312.2 Valve Block Assembly (from November 1986)

64

Z-30/20HD

Part No. 139382

September 2014

300 Turntable Components 312.2 Valve Block Assembly (from November 1986)

Item

Part No.

Description

--

13222

HYD.CONTROL VALVE 5 STATION (does not include items 1, 2, 3, 7 and 8)

1

13119

TEE,RUN,070428-6-6......................2

2

13112

CONNECTOR,070120-8-4..............1

3

13123


4

13222-4

VALVE,RELIEF 500 PSI..................2

5

13222-2

VALVE,RELIEF 1000 PSI................2

6 7

Manifold-5 Station............................1 (component no longer available) 13755

8 9 10

Qty.

CONNECTOR,070120-4-4............10 O-RING; .5" OD x .063" THK.........20 (included with PN 146164)

6832

TERMINAL,FLAG.90 DEG.BLUE...20

146164

VALVE KIT,D03................................5 (replaced PN 13222-3)

11

SCREW,SHC,10-24 x 1.75............20 (included with PN 146164)

12A

223763

COIL WITH DE CONNECTOR......10 (coil for PN 146164)

12B

45915

COIL,DO1,20VDC

--

45914

O-RING, DO1 VALVE

Part No. 139382

Z-30/20HD

65

400 Boom Components

September 2014

401.1 Secondary Boom Installation

66

Z-30/20HD

Part No. 139382

September 2014

400 Boom Components 401.1 Secondary Boom Installation

Item

Part No.

Description

--

19802

RETRO KIT,CABL TRAC Z30,300#**.......................................1 (will allow hoses/cables to be routed on the outside of the boom)

1

29055

RISER ASSEMBLY,30/20................1 (replaced PN 13125)

2

5224

SCREW,HHC,3/8-16 X 2.................4

3

4828

NUT,NYLOCK,3/8-16.......................4

4

13317

PIN,BOOM RISER PIVOT-15.625".................................2

5

13485

LINK--(BORED)...............................1

6

13233

Boom Lifting Cylinder......................1 refer to section 403.1

7

5224

SCREW,HHC,3/8-16 X 2.................2

8

4828

NUT,NYLOCK,3/8-16.......................2

9

13319

PIN,CYLINDER MOUNT,4".............2

10

13012


11

6271

RIVET,STL,STL.MAN,P,.25 X .25..................................................20

12

6833

CLAMP,0.50,#8 X 1/4,RUB CUSH............................................15

13

13268

CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................5

14

13413

SHIM,PRIMARY BOOM SLIDE BLOCK..................................As Nec.

15

13496

BOOM REST PAD (.5 MATL)---4".............................As Nec.

16

9266

SCREW,FHM,3/8-16 X 1.................4

17

4828

NUT,NYLOCK,3/8-16.......................4

18

13391

PIN,BOOM PIV.TURN.RISE-13.75"...................2

19

13009

BEARING,1.25 ID X 1.5 OD X 1.5....8

20

1569-387

TUBE,RD,STL 1.44 X .065..............4 (replaced PN 13444)

21

23482

ASSY.,SECONDARY BOOM,Z30/20.................................1

Part No. 139382

Qty.

Z-30/20HD

67

400 Boom Components

September 2014

402.1 Primary Boom Installation

68

Z-30/20HD

Part No. 139382

September 2014

400 Boom Components 402.1 Primary Boom Installation

Item

Part No.

Description

Qty.

Item

Part No.

Description

Qty.

1

13268

CLAMP,0.75,#12 X 1/4,RUB CUSH..............................................1

29

13373

Cable Guide.....................................1

2

13408

LUG-EXTENSION CYLINDER........1

30

6090

SCREW,HHC,1/4-20 X .75..............2

31

6091

3

77692

SCREW,HHC,3/8-16 X 1 GRD 8.....3

NUT,NYLOCK,1/4-20.......................2

32

4

6021

WASHER,LOCK,.375......................3

5A

13486

PRIMARY BOOM--(BORED)-300LB................1

33

11697


5B

13814

PRI.BOOM TUBE ASSY-500 LB*** (must provide model/serial number when ordering)

34

13001

NUT,NYLOCK,5/8-18.......................1

35

8514

SCREW,FHS,1/4-20 X .75...............8

36

13340

PRIMARY CYLINDER MOUNT.......2

37

13445

SPACER-PRI.EXT.CYL.MOUNT 5".....................................................1

Coil Cord Assembly.........................2 (refer to section 605.1)

6

13444

Pivot Spacer....................................1 (must provide model/serial number when ordering)

7

13009

BEARING,1.25 ID X 1.5 OD X 1.5....2

38

13346

GUIDE-PRI.EXT.CYL.ROD(300#)-6".1

8

5224

SCREW,HHC,3/8-16 X 2.................2

39

13347

9

4828

NUT,NYLOCK,3/8-16.......................2

OBS.SEE 13996-CYL.SUPT.WELD.................1

10

13318

PIN-PRIMARY BOOM PIVOT-11.375".................................1

40

7104

1/4-20 x 1-1/4" GRD 5 Bolt..............4

41

6638

WASHER,FLAT,USS,1/4"Y..............4

11

13012


42

6091

NUT,NYLOCK,1/4-20.......................4

13014

CLAMP,HOSE,2.25" DIA.................2

12

5224

SCREW,HHC,3/8-16 X 2.................2

43

13

4828

NUT,NYLOCK,3/8-16.......................2

44

Boom Riser......................................1 (component no longer available)

13729-PRO TUBE-PRI.BOOM EXT.500LB.BOOM**........................1

45

9266

SCREW,FHM,3/8-16 X 1...............10

46

4828

NUT,NYLOCK,3/8-16.....................10

47

13341

SLIDE BLOCK-PRIMARY BOOM---2".......................................5

48

13590

Ext. Cylinder Assembly....................1 refer to section 403.1

49

28443

CABLE TIE,11.5" BLACK................6

50

13442

PIN-PRIMARY EXT.CYL.MOUNT,2"........................1

14 15

Boom Lifting Cylinder......................1 (refer to section 403.1)

16

13319

PIN,CYLINDER MOUNT,4".............2

17

6090

SCREW,HHC,1/4-20 X .75..............8

18

6356

WASHER,LOCK,.25........................8

19

PLATE-RET.,TAP BLOCK(LG)-5.25"............................2 (component no longer available)

20

13353

WELDMENT-RETAINER PLATE......8

51

5361

PIN,COTTER,.125 X 1.5..................2

21

13450

PLATE-RETAIN.,TAP BLOCK(SM)-3"................................2

52

6091

NUT,NYLOCK,1/4-20.......................1

53

8915

SCREW,HHC,1/4-20 X 1.25............1

22

13352

SLIDE BLOCK-PRIMARY EXT.-6.375.......................................2

23

13351

SLIDE BLOCK-PRIMARY EXTEN.--5"......................................2

24

13413

SHIM,PRIMARY BOOM SLIDE BLOCK..................................As Nec.

25

6622


26

94195

SCREW,HHC,3/8-16 X .75,GR 8.....4

27

6021

WASHER,LOCK,.375......................4

28

Part No. 139382

Platform Control Box........................1 (refer to section 501.1)

Z-30/20HD

69

400 Boom Components

September 2014

403.1 Steering, Boom Lifting & Extension Cylinder Assemblies

70

Z-30/20HD

Part No. 139382

September 2014

400 Boom Components 403.1 Steering, Boom Lifting & Extension Cylinder Assemblies

Item 1

--

Part No.

Description

13649

CYLINDER,HYD-1.5 X 84 X 114.50..............................................1 (replaced PN 13013)

49326

Qty.

Part No.

Description

Qty.

30

Back-Up Ring..................................2

31

Lock Wire.........................................1

SEAL KIT,UNIVERSAL(EXT CYL)** (includes Items 2 - 8) (replaced PN's 13013-1 and 24796)

2

Rod Static Seal................................1

3

Gland Static Seal.............................1

4

U-Cup, Rod Seal..............................1

5

Rod Wiper........................................1

6

Lock Wire.........................................1

7

Piston Seal......................................1

8

Back-Up, Piston...............................2

9

12340

90 Male, 1/4 JIC x 3/8 SAE.............1 2501-04-06-FG

10

13018

VALVE,HOLDING............................1 (seal kits not available)

11

6145

SCREW,HHC,1/4-20 X 1.5..............2

12

13113

TEE,RUN,070428-6-4......................1

13

Item

O-Ring (ARP #110).........................1 (included with PN 13018)

14

6647

ELBOW,070202-4-4.........................1

15

13231

CYLINDER WELDMENT-BOOM LIFTING...........................................2

--

49329

SEAL KIT,UNIVERSAL(LIFT CYL)** (Includes Items 16 - 22)

16

O-Ring.............................................1

17

Rod Static Seal................................1

18

Rod Seal..........................................1

19

Rod Wiper........................................1

20


21

Piston Seal......................................1

22

Wear Strip........................................1

23

Consists of Items 9-14.....................1

24

13078

CYLINDER,HYD-2 X 6 X 16.25.......1

--

49328

SEAL KIT,UNIVERSL(STEER CYL)** (includes Items 25 - 31)

25

Rod Wiper........................................1

26

Back-Up Ring..................................1

27

Rod Seal..........................................1

28

Rod Static Seal................................1

29

Piston Seal......................................1

Part No. 139382

Z-30/20HD

71

400 Boom Components

September 2014

404.1 HD Primary Boom Assembly

72

Z-30/20HD

Part No. 139382

September 2014

400 Boom Components 404.1 HD Primary Boom Assembly

Item

Part No.

Description

Qty.

1

13848

PIN,1.00DIAX4.75LG,2HOLE..........1

2

13779

PIN,COTTER,.25 X 1.5....................8

3

13741

PIN,ROLL,.25 X .625.......................6

4

13977

BOOM RISER WELD-500(AFTERBR)....................1

5

6090

SCREW,HHC,1/4-20 X .75............16

6

6091

NUT,NYLOCK,1/4-20.....................18

7

13630

TRACK,PLASTIC CABLE,35 LINK...1

--

T107819

REPAIR KIT,CABLE TRACK,7-LINK

8

13713

CHANNEL,LWR-PLASTIC TRACK%%......................................1

9

6833

CLAMP,0.50,#8 X 1/4,RUB CUSH

10

6888

SCREW,HHC,1/4-20 X 1.................2

11

13775

WASHER,FLAT,1.063 X 2 X .134.....6

12

Slave Cylinder..................................1 refer to section 508.1

13

13706

PIN,1 X 4.........................................1

14

13615

BEARING,GARLOCK,16DU08........2

15

13705

PIN,1 X 6.........................................2

16

13721

WELDMENT,PIVOT,BOOM EXTENSION....................................1

17

13729

Extension Tube-Primary Boom........1

18

13804

COVER,PRI.EXTENSION TUBE-4.38"......................................1

19

12346

10 X .5 FLT TS SCREW..................2

20

77692

SCREW,HHC,3/8-16 X 1 GRD 8....16

21

4828

NUT,NYLOCK,3/8-16.....................16

22

13715

SUPPORT,UPPER CHAN.PLAST.TRACK.....................1

23

13820

Outer Tube Weldment-Primary Boom...............................................1

24

13714

CHANNEL,UPPER-PLASTIC TRACK............................................1

25

Valve Block......................................1 refer to section 508.1

26

Master Cylinder...............................1 refer to section 508.1

27

13707

PIN,MASTER CYL.MNT.,1 X 4.25"................................................1

28

1569-387

TUBE,RD,STL 1.44 X .065..............1

29

13009

BEARING,1.25 ID X 1.5 OD X 1.5....2

30

13318

PIN-PRIMARY BOOM PIVOT-11.375".................................1

Part No. 139382

Z-30/20HD

73

400 Boom Components

September 2014

405.1 Master and Slave Cylinder Detail

74

Z-30/20HD

Part No. 139382

September 2014

400 Boom Components 405.1 Master and Slave Cylinder Detail

Item

Part No.

Description

Qty.

1

16427

RETRO KIT, SLAVE CYL. OLD Z30..................................................1 NOTE: A new piston (item 4) is required with the seal kit to retrofit slave cylinder #15979 when the cylinder does not have the letter "C" stamped in the cylinder barrel as shown in illustration. Once cylinder has been rebuilt, stamp the letter "C"

2

49327

SEAL KIT,UNIVERSL(MASTER CYL)*...............................................1

3

15980

CYLINDER KIT,MASTER-GENIE BOOM

3

49327

SEAL KIT,UNIVERSL(MASTER CYL)*...............................................1 Includes Items 6-12

4

16624

PISTON-SLAVE CYL.(CROWN SEAL)..............................................1

5

Piston Crown Seal...........................1

6

Backup Ring....................................1

7

Wear Ring........................................1

8

Rod Static Seal................................1

9


10

Rod Seal..........................................1

11

Rod Wiper........................................1

12

Piston Seal......................................1

Part No. 139382

Z-30/20HD

75

500 Platform Components

September 2014

501.1 Platform Control Box Assembly

76

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 501.1 Platform Control Box Assembly

Item

Part No.

Description

--

13798

PLATFORM CONTROL BOX ASSY-500#

1

13887

PLAT.CNTRL.BOX COVER-3HOLE 3&5..................................................1

2

13037-S


3

13038-S

SWITCH,TOGGLE,DPDT,3POS MAINT.............................................1

4

13477

CONTROL BOX GUARD (PRI. BOOM)............................................1

5

94195

SCREW,HHC,3/8-16 X .75,GR 8.....2 (replaced PN 8255)

6

4828

NUT,NYLOCK,3/8-16.......................2

7

12892

DIRECT / ACCEL. SWITCH W/DECAL........................................1 (refer to 502.1) (does not include lever or hub)

8

6622


9

31153

OUTLET CONVERSION KIT...........1 (replaced PN 10776)

10

31153


11

13267

SWITCH BOX,NON-METALIC,SINGLE..........1

12

12888

CONTROL BOX W/DECALS...........1

13

12346

10 X .5 FLT TS SCREW..................3

14

13417

BOOM END COVER.......................1

15

12346

10 X .5 FLT TS SCREW..................4

16

13471

COVER, AUXILIARY POWER SWITCH..........................................1

17

13091

SWITCH,TOGGLE,DPST,2POS MAINT.............................................1

Part No. 139382

Qty.

Z-30/20HD

77


September 2014

502.1 Accelerator Switch Assembly

78

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 502.1 Accelerator Switch Assembly

Item

Part No.

Description

--

12554

DECAL,LEFT-RIGHT" 300LB BOOM..............................................1

--

13039-3

COVER-DIR./ACCELLERATOR SWITCH..........................................1

--

13039

SWITCH,GE,DIRECT./ACELLERATOR.1 (PN 12892 includes PN's 13039 and 12254)

1

13039-1

POTENTIOMETER,DIR/ACCEL.SWITCH.1

2

13039-2

SWITCH,1A & DIRECT.CONTROL.........................3

3

13094

CONTROL ROD HUB......................1

4

13016

SCREW,SET,HS 1/4-28 X .375.......1

5

13040

ROD-CONTROL LEVER, ZINC.......1

6

13089

BALL KNOB,SPEED LEV.-1.375"DIA................................1

7

6090

SCREW,HHC,1/4-20 X .75..............4

Part No. 139382

Qty.

Z-30/20HD

79


September 2014

503.1 Platform Installation

80

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 503.1 Platform Installation

Item

Part No.

Description

Qty.

--

13563

PLAT. ASSY--300 LB BOOM............1

--

15519

PLAT. ASSY W/DECALS-HD&Z45'4FT................1 (used on 500-lb machines)

Item

Part No.

Description

Qty.

30

6550

U-BOLT,3/8 X 1 YZ...........................5

31

6638

WASHER,FLAT,USS,1/4"Y............10

32

4828

NUT,NYLOCK,3/8-16.....................10

33

12891

PLATFORM DECAL PLATE W/DECALS......................................1

34

13371

PLATFORM SUPPORT WELDMENT-300#...........................1

--

17850

MOTOR,36V (BRAKE POWER UNIT)* (motor for platform leveling)

1

94195

SCREW,HHC,3/8-16 X .75,GR 8.....4

2

6021

WASHER,LOCK,.375......................4

35

6708

SCREW,HHC,3/8-16 X 2.25............4

3

13069

SPACER, NYLON-.0625 X 3 X 2 GB...................................................2

36

13369

PLAT. BEARING BLOCK.................1

4

8516

SCREW,HHC,3/8-16 X 1.50,GR5.....4

37

13068

BUSHING 2.25 X 2 X .75, OILITE....2

5

6115

SCREW,HHC,1/4-20 X 3.5..............1

38

13090

BALL KNOB,PLAT.LOCK , 1" DIA...................................................1

6

6356

WASHER,LOCK,.25........................1

39

13432

PIN HOUSING.................................1

7

13372

TUBE-PLAT.PIVOT ROD COLLAR-.75....................................1

40

5167

SPRING,LOCK PIN.........................1

8

11697


41

12873

PIN,ROLL,.125 X .5.........................1

42

13431

STOP PIN - ZINC PLTD%%............1

9

13456

WELDMENT-DAMPER MOUNT......1

43

13439

SHOCK ABSORBER.......................1 (component no longer available; source locally)

PLATFORM STOP & BEARING MOUNT...........................................1

44

13454

PLATE-PLATFORM LOCK (DRILLED).......................................1

10

11

4828

NUT,NYLOCK,3/8-16.......................2

12

6097

WASHER,FLAT,USS,3/8",Y.............2

13

6271


14

6833

CLAMP,0.50,#8 X 1/4,RUB CUSH....3

15

6884

SCREW,HHC,1/4-20 X 2.5..............4

16

6638

WASHER,FLAT,USS,1/4"Y..............4

17

6091

NUT,NYLOCK,1/4-20.......................4

18

6090

SCREW,HHC,1/4-20 X .75..............8

19

6091

NUT,NYLOCK,1/4-20.......................8

20

12889

TOE BOARD W/DECALS-GENIE BOOM..............................................1

21

13561

PLYWOOD PLATFORM--300 LB BOOM..............................................1

22

6888

SCREW,HHC,1/4-20 X 1.................4

23

6091

NUT,NYLOCK,1/4-20.......................4

24

13581

FOOT SWITCH ASSY-BOOM.........1

25

12458

TUBE-SLIDING MIDRAIL-19.18".....1

26

6091

NUT,NYLOCK,1/4-20.......................2

27

12443

MIDRAIL GUIDE ( HOOK )..............2

28

6090

SCREW,HHC,1/4-20 X .75..............2

29

13247

PLATFORM RAILING WELDMENT....................................1

Part No. 139382

Z-30/20HD

81


September 2014

504.1 Foot Switch Assembly

82

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 504.1 Foot Switch Assembly

Item

Part No.

Description

Qty.

--

13581

FOOT SWITCH ASSY-BOOM.........1

1

12890

FOOT SWITCH GUARD W/DECALS......................................1 Includes Switch MTG Fasteners

--

12441

DECAL,BRAKE SWITCH INSTRUCTION................................1

2

6091

NUT,NYLOCK,1/4-20.......................4

3

13482

FOOT SWITCH***...........................1

--

20262

MICROSWITCH,13482 FOOTSWITCH.................................1

4

8915

SCREW,HHC,1/4-20 X 1.25............4

Part No. 139382

Z-30/20HD

83


September 2014

505.1 HD Platform Assembly

84

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 505.1 HD Platform Assembly

Item

Part No.

Description

Qty.

--

15519

PLAT. ASSY W/DECALS-HD&Z45'4FT................1

--

35108

PLAT.W/DECALS-EURO,Z45& HD,4FT............................................1 (European models)

1

6888

SCREW,HHC,1/4-20 X 1.................4

2

6091

NUT,NYLOCK,1/4-20.......................4

3 4

Item

Part No.

Description

Qty.

20

7265

RIVET,STEEL,P, .25 X .375...........14

21

49801

TOEBOARD, 4' PLATFORM............1 (replaced PN 13700)

22

13677P

PLATFORM GRATING-45 X 27 (BLUE).............................................1

23

12906

WASHER,FENDER,.25 X 1.25 X.062.............................................10

Foot Switch Assembly.....................1 (refer to section 504.1) 13840

FOOT SWITCH MOUNTING PLATE-6".........................................1

5

Control Box......................................1 (refer to section 506.1)

6

Platform Gearbox Assembly............1 (refer to section 507.1)

7

7266

RIVET,STL,STL,P,.25 X .75...........16

8

13693

ANGLE-PLAT. STEP,HDBOOM-22"........................1

9

6550

U-BOLT,3/8 X 1 YZ...........................6

10

4828

NUT,NYLOCK,3/8-16.....................12

11

8920

RIVET,ALUM,ALUM,P,.156 X .375..................................................8

12

15623

DECAL PLATE W/DECALS-500# PLAT................................................1

13

6090

SCREW,HHC,1/4-20 X .75..............2

14

6638

WASHER,FLAT,USS,1/4"Y..............4

15

6091

NUT,NYLOCK,1/4-20.......................2

16

12443

MIDRAIL GUIDE ( HOOK )..............2

17A

53819

TUBE,SLIDING MIDRAIL,20.69-INCHES (UNPAINTED)..................................1 (replaced PN 12446) (see kit PN 139450)

17B

139451

TUBE,SLIDING MIDRAIL,PAINTED (see kit PN 102992)

18

13859

Midrail Cushion................................2 (component no longer available)

19

13701

PLAT.WLDMNT,ALUM-DOMESTC, 4'......................................................1 (toeboard not included)

--

13682

SPLICER, TUBE, 500LB ALUM.PLAT.....................................2

--

13695

PLAT CONTROL BOX RAIL............1 (small bent section to accommodate control box)

Part No. 139382

Z-30/20HD

85


September 2014

506.1 HD Control Box Assembly

86

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 506.1 HD Control Box Assembly

Item

Part No.

Description

--

13798

PLATFORM CONTROL BOX ASSY-500#

--

16397-S

SWITCH,TOGGLE,DPDT,3POS MOMEN (platform level switch)

Qty.

1

15621

PLAT.CNTRL.BOX COVER-4HOLE,500........................1

--

16064

DECAL,TURRET ROT.(PLAT) 500LB..............................................1 (PN 12396 is likely used on non-HD)

--

16575

DECAL,NEUTRAL/PLAT.LEVEL(PLAT).1

--

16577P

SWITCH PANEL W/COVER-(BLUE)...........................1

2

13037-S


3

13038-S

SWITCH,TOGGLE,DPDT,3POS MAINT.............................................1

4

6090

SCREW,HHC,1/4-20 X .75..............6

5

6356

WASHER,LOCK,.25........................4

6

13802

BUMPER,RUBBER-1 X 1.5.............1

7

13803

NUT,NYLOCK,5/16-24.....................1

8

16576P

CONTROL BOX-HD W/LEVELING-BLUE........................1 (replaced PN 13646)

9

6091

NUT,NYLOCK,1/4-20.......................1

10

13856

SWITCH,GE DIR/ACC,CUT/DRILLED.................1

--

13039-1

POTENTIOMETER,DIR/ACCEL.SWITCH.1

--

13983

DECAL,RIGHT-LEFT" 500LB BOOM..............................................1

11

1544

Control Cable, #16-12 x 576"..........2 (replaced PN 13794)

12

12960

CABLE SQUEEZE CONN.,XTRA LRG.................................................2

13

13267

SWITCH BOX,NON-METALIC,SINGLE..........1

14

31153


15

31153


16

13825

TERMINAL,COUPLER,MALE,14-16GA.2

17

1544

Foot Switch Cord, 16-2 x 38"...........1 (replaced PN 13842)

18

7056


Part No. 139382

Item

Part No.

Description

19

6935

LOCKNUT,ELEC,1/2"......................1

20

13091

SWITCH,TOGGLE,DPST,2POS MAINT.............................................1

21

12346

10 X .5 FLT TS SCREW..................4

22

13471

COVER, AUXILIARY POWER SWITCH..........................................1

Z-30/20HD

Qty.

87


September 2014

507.1 Platform Gearbox Assembly

88

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 507.1 Platform Gearbox Assembly

Item

Part No.

Description

--

16592

GEARBOX ASSY-W/PLAT.LEVELING (does not included items 11 and 12)

1

8514

SCREW,FHS,1/4-20 X .75...............7

2

16591

GEARBOX COVER-PLAT.PIVOT W/LVL..............................................1 (replaced PN 13716)

3A

29764

NUT,NYLOCK,1-8............................1 (replaced PN 14407)

3B

19331

NUT,LP NYLOCK,1-12 (from SN 3090-2082)

4A

13775

WASHER,FLAT,1.063 X 2 X .134.....1

4B

22036

DISC SPRING-2.50 X 1.063 (from SN 3090-2082)

5

12900

CLUTCH COLLAR%%....................2

6

13610

WORM GEAR,R.H.PER GENIE DWG................................................1

7

13708

KEY-CLUTCH COLLAR...................1

8

13782

GEARBOX CASTING, PLAT.ROTATE%%............................1

9

13614

SEAL, OIL,470094 PLAT.GEARBOX..............................1

10

29223

PLATFORM PIVOT ASSY,30/20......1 (replaced PN 13722)

11

13615


12

13781

PIVOT CASTING, PLAT. ROTATE...........................................1

13

6086

NUT,LP NYLOCK,1/2-13.................1

14

13869

WINCH HANDLE ASSY-(LL/BOOM)**.........................1

15

13002

SCREW,HHC,5/16-18 X 1 GR5.......4

16

13783

WASHER,STAR,INTERNAL,.313.....4

17

13681

FLANGE-BEARING.........................1

18

13612

BUSHING,FLANGE .875 X 1 X .625..................................................2

19

35831

WORM & WORM SHAFT ASSY-SERV***................................1 (from SN 3090-2082) (replaced PN 13680)

20

35831

WORM & WORM SHAFT ASSY-SERV***................................1 (from SN 3090-2082) (replaced PN 13611)

21

10665

PIN,ROLL,.25 X 1.5.........................1

Part No. 139382

Qty.

Z-30/20HD

89


September 2014

508.1 Platform Leveling System Assembly

90

Z-30/20HD

Part No. 139382

September 2014

500 Platform Components 508.1 Platform Leveling System Assembly

Item

Part No.

Description

Part No.

Description

--

16589

POWER UNIT ASSY-PLAT.LEVELING

27

13756

CONNECTOR,070120-4-6..............1

--

16997

PLATFORM LEVEL ACCESS-(FIELD)

28

13788

HOSE ASSY-VALVE/MASTER-32.5"..........1

1

13788

HOSE ASSY-VALVE/MASTER-32.5"..........1

29

13521


2

13789

HOSE ASSY-VALVE/TANK-218.5"..............1

30

45481

VALVE,CHECK................................2

31

13761-4

3

13799

CONNECTOR,070120-6-4..............1

VALVE,MANUAL.POPPET PLAT.LEVEL....................................1

4

13755

CONNECTOR,070120-4-4..............5

5

13761

VALVE-PLATFORM LEVELING.......1 Incl. #24,25,30

6

12343

SCREW,HHC,1/4-20 X 3.................2

7

13783

WASHER,STAR,INTERNAL,.313.....2

8

13231

CYLINDER WELDMENT-BOOM LIFTING...........................................1

9

13018

VALVE,HOLDING............................1

10

6145

SCREW,HHC,1/4-20 X 1.5..............4

11

Qty.

Item

Qty.

Elbow, Male, 1/4 JIC x 3/8 SAE.......3 2501-04-06-FG

12

13519

HOSE ASSY,PRI-VB/A-V,-179.9".....1

13

13113

TEE,RUN,070428-6-4......................2

14

13520

HOSE ASSY,PRI-VB/B-P,181.75".....1

15

13757

TEE,RUN,070432-4.........................1

16

13830

HOSE ASSY,500# PRI.B.LIF-20.5"................................1

17

6647

ELBOW,070202-4-4.........................1

18

13787

HOSE ASSY-VALVE/SLAVE-254.5"............2

19

16254

FLARE TUBE ASSY-SLAVE CYLINDER......................................1

20

13852

VALVE ASSY,BLEED***...................3

21

13615


22

16427

RETRO KIT, SLAVE CYL. OLD Z30..................................................1 Incl. Bearings, Cotter Pin & Roll Pin

--

16252

BUSHING,140140-4-2

23

13685

VALVE,HOLDING,GASKET MOUNTED......................................1

24

19968

VALVE,RELIEF (18660)...................1

25

27837

VALVE,RELIEF 1000 PSI,S60/V24D.................................1

26

15980

CYLINDER KIT,MASTER-GENIE BOOM..............................................1 Incl. Bearing, Cotter Cotter Pin and Roll Pin

Part No. 139382

Z-30/20HD

91


September 2014

601.1 Hydraulic Hose Assembly

92

Z-30/20HD

Part No. 139382

September 2014

600 Hydraulic Hoses and Electrical Cables 601.1 Hydraulic Hose Assembly

Item

Part No.

1 2

13526

3

Description

Qty.

Item

Part No.

Description

Qty.

PRIMARY LIFT CYLINDER.............1 (refer to 403.1)

20

13528

HOSE ASSY,HAND PUMP-VB,---13"..............................1

HOSE ASSY,LIFT CYLINDER--22"...............................1

21

13527

HOSE ASSY,HAND PUMP-VB,32.50".............................1

SECONDARY LIFT CYLINDER.......1 (refer to 403.1)

22

13520

HOSE ASSY,PRI-VB/B-P,181.75".....1

23

13519

HOSE ASSY,PRI-VB/A-V,-179.9".....1

4

13526

HOSE ASSY,LIFT CYLINDER--22"...............................1

24

13523

HOSE ASSY,EX.RE.B,P-VBB,204.5".........1

5

13521


25

13524

HOSE ASSY,EX.RE.B,V-VBA,202.6"..........1

6

13522

HOSE ASSY,SEC-VB/B-P,31.5"......1

26

13525

7

13516

HOSE ASSY-MNFLD/ROT.GEARBOX.......1

HOSE ASSY,EXTENSION CYL-100.7"......................................1

27

8

13517

HOSE ASSY-MNFLD TO GEARBOX.......................................1

9

EXTENSION CYLINDER.................1 (refer to 403.1)

TURNTABLE GEAR BOX................1 (refer to 301.1)

10

13577

HOSE ASSY--HAND PUMP TO MNFLD............................................1

11

13576

HOSE ASSY,VB-HAND PUMP,13.5"......................................1

12

HAND PUMP...................................1 (refer to 303.1)

13

HYDRAULIC VALVE BLOCK...........1 (refer to 304.1)

13A

ROTATION VALVE...........................1 (refer to 304.1)

13B

STEERING VALVE..........................1 (refer to 304.1)

13C

SECONDARY LIFT VALVE..............1 (refer to 304.1)

13D

PRIMARY LIFT VALVE....................1 (refer to 304.1)

13E

EXTENSION VALVE........................1 (refer to 304.1)

14

STEERING CYLINDER...................1 (refer to 304.1)

15

13518

HOSE ASSY,STEER.CYL-VB--65.5"..........1

16

13518

HOSE ASSY,STEER.CYL-VB--65.5"..........1

17

13529

HOSE ASSY,POWER UNIT-VB,P-25.5...............................1

18

FILTER ASSEMBLY.........................1 (refer to 308.1)

19

HYDRAULIC POWER UNIT............1 (refer to 309.1)

Part No. 139382

Z-30/20HD

93


September 2014

602.1 Chassis Electrical Cable and Wire Assembly

94

Z-30/20HD

Part No. 139382

September 2014

600 Hydraulic Hoses and Electrical Cables 602.1 Chassis Electrical Cable and Wire Assembly

Item

Part No.

Description

1

6599

WIRE CABLE,14/3 SO,BULK..........................100-inches

2

13202

BATTERY CABLE ASSY-RH CAB.BUND......................................1

3

139027

CABLE ASSY #4 BLK B(-)/AP-D1....1

4

13200


5

13203


6

13204

ELEC.CORD ASSY-16/4 SJO,RHBUND.................................1

7

13188

BATTERY BOX POWER CORD ASSY...............................................1

--

128138

CONN HOUSING SBX175, BATT

--

32147


--

32148


8

13180

SCR PWR CORD ASSY-LH CAB.BUND......................................1

--

128138


--

32147


--

32148

WELDING CABLE #2 BLACK.............................168-inches

9

13182

BATTERY CABLE ASSY-LH CAB.BUND......................................1

10

13181

BATTERY CABLE ASSY-LH CAB.BUND......................................1

11

6599

WIRE CABLE,14/3 SO,BULK............................98-inches

12

13183


Part No. 139382

Qty.

Z-30/20HD

95


September 2014

603.1 SCR Module Electrical Cable and Wire Assembly

96

Z-30/20HD

Part No. 139382

September 2014

600 Hydraulic Hoses and Electrical Cables 603.1 SCR Module Electrical Cable and Wire Assembly

Item

Part No.

Description

Qty.

1

13204

ELEC.CORD ASSY-16/4 SJO,RHBUND.................................1

2

13183


3

6599


4

13180

SCR PWR CORD ASSY-LH CAB.BUND......................................1

--

128138


--

32147


--

32148

WELDING CABLE #2 BLACK.............................168-inches

5

6599

WIRE CABLE,14/3 SO,BULK..........................100-inches

6

6599


7

13082

WELDING CABLE,#4 EXCELENE/BLK...............9.5-inches two required

--

32147

TERMINAL,5/16 RING,#2 CABLE....4

8

32148


--

32147


9

32148

WELDING CABLE #2 BLACK..............................7.5-inches

--

32147


10

32148

WELDING CABLE #2 BLACK............................12.5-inches

--

32147


11

32148

WELDING CABLE #2 BLACK..........................13.25-inches

--

32147


12

32148

WELDING CABLE #2 BLACK.................................8-inches

--

32147


Part No. 139382

Z-30/20HD

97


September 2014

604.1 Turntable Electrical Cable and Wire Assembly

98

Z-30/20HD

Part No. 139382

September 2014

600 Hydraulic Hoses and Electrical Cables 604.1 Turntable Electrical Cable and Wire Assembly

Item

Part No.

Description

1

43958

WIRE CABLE,16/2 WHT/BRN..........................66-inches Speed limit switch

2

43958

WIRE CABLE,16/2 WHT/BRN..........................18-inches Rotate limit switch

3

43959

WIRE CABLE,16GA/3 CON.TPE JKT.....................................35-inches Rotation valve

4

43959

WIRE CABLE,16GA/3 CON.TPE JKT.....................................31-inches Steer valve

5

43959

WIRE CABLE,16GA/3 CON.TPE JKT.....................................29-inches Riser valve

6

43959

WIRE CABLE,16GA/3 CON.TPE JKT.....................................25-inches Primary boom riser valve

7

43959

WIRE CABLE,16GA/3 CON.TPE JKT.....................................20-inches Extend/retract valve

8

101172

WIRE CABLE,16/12 SEOW................................48-inches Control box

Part No. 139382

Qty.

Z-30/20HD

99


September 2014

605.1 Platform Control Electrical Cable and Wire Assembly

100

Z-30/20HD

Part No. 139382

September 2014

600 Hydraulic Hoses and Electrical Cables 605.1 Platform Control Electrical Cable and Wire Assembly

Item

Part No.

Description

1

19802

RETRO KIT,CABL TRAC Z30,300#**.......................................1

2

19802


3

35934

WIRE CABLE,18/19 CON.TPRJKT..................288-inches

4

19802


Part No. 139382

Qty.

Z-30/20HD

101

700 Accessories

September 2014

701.1 Options/Accessories

102

Z-30/20HD

Part No. 139382

September 2014

700 Accessories 701.1 Options/Accessories

Item

Part No.

Description

--

46970

FIELD/OPT,LVI/BCI 48/36 Z-30

1

13593

ALARM, MECHANICAL,MODEL #660.................................................1

2

13600

FLASHING BEACON OPTION-Z/30..................................1

2

56704

STROBE,FIREBOLT,12-80VDC,AMB**.1 (replaced PN 20189)

--

122019

FLASHTUBE,U SHAPED,360DEG,BULB

--

226393

FLASHTUBE,STRAIGHT,360DEG,BULB

--

72282

LENS,AMBER,STROBE,FIREBOLT

3

9599-S

TOOL TRAY ACCESSORY***.........1

4

13083

DIODE,2 AMP.................................3

4

13098

TERMINAL STRIP,10 POLE............1

4

13604

HOUR METER ACCESSORY-Z30/20......................1

4

19506

HOUR METER,10-80 VOLTS***......1

5

13605

BATTERY CHARGE IND. ACCESS..........................................3

5

13686

BATTERY CHARGE INDICATOR,36V..............................1

Part No. 139382

Qty.

Z-30/20HD

103

September 2014 Part Number Index The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on. Part Number

Page

101172 ......................99 10255 ........................15 10258 ........................15 10355 ........................53 10356 ........................41, 53 10539 ........................17 10665 ........................89 11697 ........................17, 69, 81 117234 ......................15 11857 ........................11, 13 122019 ......................103 12214 ........................13 12215 ........................11 12216 ........................11 12218 ........................11 12220 ........................11 12234 ........................11 12245 ........................11, 13 12255 ........................11 12331 ........................13 12332 ........................13 12333 ........................11 12334 ........................13 12335 ........................11, 13 12336 ........................13 12340 ........................71 12343 ........................91 12344 ........................17, 49 12346 ........................51, 73, 77, 87 12347 ........................29 12348 ........................17, 49 12385 ........................11 12441 ........................11, 83 12443 ........................81, 85 12444 ........................13, 51 12445 ........................13, 51 12458 ........................81 12460 ........................39, 41 12461 ........................15, 27 12463 ........................11 12515 ........................13 12545 ........................13 12554 ........................79 12594 ........................11 12725 ........................11, 13 128138 ......................29, 95, 97 12873 ........................25, 33, 81 12875 ........................33, 59 12877 ........................29 12878 ........................17 12883 ........................59 12884 ........................59 12885 ........................59 12886 ........................59 12888 ........................77 12889 ........................81 12890 ........................83 12891 ........................81 12892 ........................77 12893 ........................51 12900 ........................89 12901 ........................15 12906 ........................85 12953 ........................11 12960 ........................87 12962 ........................11 13000 ........................25 13001 ........................69 13002 ........................17, 25, 29, 89 13003 ........................41 13004 ........................15 13006 ........................29 13006-S .....................29 13007 ........................41 13007-1 .....................55

104

Part Number

Page

13007-14 ...................41, 55 13007-2 .....................55 13008 ........................17, 19 13008-1 .....................19 13008-2 .....................19 13008-3 .....................19 13008-5 .....................19 13008-6 .....................19 13009 ........................67, 69, 73 13012 ........................27, 67, 69 13014 ........................69 13015 ........................25, 33 13016 ........................25, 79 13018 ........................71, 91 13037-S .....................51, 77, 87 13038-S .....................77, 87 13039 ........................79 13039-1 .....................79, 87 13039-2 .....................79 13039-3 .....................79 13040 ........................79 13043 ........................25 13045 ........................25, 27 13046 ........................25, 27 13047 ........................25, 31 13048 ........................25 13049 ........................25, 33 13050 ........................25, 33 13051 ........................25, 33 13052 ........................25 13054-1 .....................25 13054-2 .....................25 13056 ........................25, 33 13057 ........................25 13058 ........................25 13060 ........................25 13060-1 .....................25 13062 ........................25 13062-1 .....................25 13063 ........................39 13063-1 .....................39 13063-10 ...................39 13063-11 ...................39 13063-12 ...................39 13063-13 ...................39 13063-2 .....................39 13063-3 .....................39 13063-4 .....................39 13063-5 .....................39 13063-6 .....................39 13063-7 .....................39 13063-8 .....................39 13063-9 .....................39 13064 ........................15, 41 13065 ........................15 13066 ........................15 13067 ........................39 13068 ........................81 13069 ........................81 13071 ........................27, 31 13072 ........................27 13073-1 .....................27 13073-10 ...................27 13073-11 ...................27 13073-3 .....................27 13073-4 .....................27 13073-5 .....................27 13073-6 .....................27 13073-7 .....................27 13073-8 .....................27 13073-9 .....................27 13078 ........................27, 71 13079 ........................27 13080 ........................17, 21 13080-1 .....................21

Part Number

Page

13080-10 ...................21 13080-2 .....................21 13080-3 .....................21 13080-4 .....................21 13080-6 .....................21 13080-7 .....................21 13080-8 .....................21 13080-9 .....................21 13081 ........................17 13081-1 .....................23 13081-2 .....................23 13081-3 .....................23 13081-4 .....................23 13081-5 .....................23 13081-6 .....................23 13081-7 .....................23 13081-8 .....................23 13082 ........................97 13083 ........................47, 61, 103 13084 ........................47, 61 13086 ........................39 13089 ........................79 13090 ........................81 13091 ........................77, 87 13092 ........................49 13094 ........................79 13095 ........................49 13096 ........................17 13097 ........................17 13098 ........................17, 103 13099 ........................47, 61 13100 ........................47, 61 13103 ........................41 13104 ........................17 13107 ........................45 13108 ........................53 13112 ........................45, 63, 65 13113 ........................71, 91 13114 ........................27 13115 ........................41 13117 ........................53 13118 ........................45 13119 ........................45, 63, 65 13120 ........................43, 45 13121 ........................41 13123 ........................45, 63, 65 13180 ........................95, 97 13181 ........................95 13182 ........................95 13183 ........................35, 95, 97 13188 ........................29, 95 13191 ........................29 13192 ........................29 13193 ........................29 13200 ........................95 13202 ........................95 13203 ........................95 13204 ........................95, 97 13211 ........................41, 47, 61 13212 ........................15, 39, 41 13220 ........................41 13221 ........................41 13222 ........................41, 63, 65 13222-2 .....................63, 65 13222-4 .....................65 13231 ........................71, 91 13233 ........................67 13234 ........................17 13247 ........................81 13267 ........................77, 87 13268 ........................37, 67, 69 13317 ........................67 13318 ........................69, 73 13319 ........................67, 69 13324 ........................25, 33

Z-30/20HD

Part Number

Page

13328 ........................25 13337 ........................27, 31 13340 ........................69 13341 ........................69 13343 ........................41 13346 ........................69 13347 ........................69 13349 ........................25 13351 ........................69 13352 ........................69 13353 ........................69 13359 ........................27 13360 ........................27 13365 ........................27 13366 ........................27, 31 13369 ........................81 13371 ........................81 13372 ........................81 13373 ........................69 13391 ........................67 13408 ........................69 13409 ........................17 13410 ........................29 13413 ........................67, 69 13417 ........................77 13422 ........................53 13424 ........................15 13430 ........................49 13431 ........................81 13432 ........................81 13439 ........................81 13442 ........................69 13444 ........................69 13445 ........................69 13450 ........................69 13454 ........................81 13456 ........................81 13470 ........................45 13471 ........................77, 87 13475 ........................17 13476 ........................25 13477 ........................77 13480-S .....................51 13481 ........................59 13482 ........................83 13485 ........................67 13486 ........................69 13496 ........................67 13497 ........................45 13503 ........................15 13507 ........................59 13508 ........................59 13509 ........................59 13511 ........................51 13512 ........................51 13516 ........................93 13517 ........................93 13518 ........................93 13519 ........................91, 93 13520 ........................91, 93 13521 ........................33, 91, 93 13522 ........................93 13523 ........................93 13524 ........................93 13525 ........................93 13526 ........................93 13527 ........................93 13528 ........................93 13529 ........................93 13538 ........................29 13541 ........................15 13561 ........................81 13563 ........................81 13572 ........................41 13576 ........................93

Part No. 139382

September 2014 Part Number Index (continued) Part Number

Page

13577 ........................93 13581 ........................81, 83 13585 ........................17 13586 ........................17 13587 ........................17 13590 ........................69 13593 ........................103 13598 ........................25, 33 13600 ........................103 13604 ........................103 13605 ........................103 13610 ........................89 13612 ........................89 13614 ........................89 13615 ........................73, 89, 91 13624P ......................29 13625 ........................29 13630 ........................73 13635-1 .....................31 13635-3 .....................31 13635-4 .....................31 13635-5 .....................31 13635-6 .....................31 13635-6P ...................27 13636 ........................31 13637 ........................31 13638 ........................31 13639 ........................31 13642 ........................31 13643 ........................31 13649 ........................71 13677P ......................85 13681 ........................89 13682 ........................85 13685 ........................91 13686 ........................103 13693 ........................85 13695 ........................85 13701 ........................85 13705 ........................73 13706 ........................73 13707 ........................73 13708 ........................89 13713 ........................73 13714 ........................73 13715 ........................73 13721 ........................73 13729 ........................73 13729-PRO ................69 13732 ........................27 13734 ........................31 13741 ........................73 13745 ........................27, 31 13748 ........................31 13749 ........................31 13751 ........................27, 31 13752 ........................31 13753 ........................31 13755 ........................33, 35, 63, 65, 91 13756 ........................91 13757 ........................91 13761 ........................91 13761-4 .....................91 13770 ........................25, 31 13775 ........................73, 89 13779 ........................73 13781 ........................89 13782 ........................89 13783 ........................89, 91 13787 ........................91 13788 ........................91 13789 ........................91 13798 ........................77, 87 13799 ........................91 13802 ........................87 13803 ........................87

Part No. 139382

Part Number

Page

13804 ........................73 13814 ........................69 13820 ........................73 13822 ........................25, 33 13825 ........................35, 87 13826 ........................35 13830 ........................91 13840 ........................85 13845 ........................31 13846 ........................31 13848 ........................73 13852 ........................91 13854 ........................33 13856 ........................87 13859 ........................85 13861 ........................51 13869 ........................89 13871 ........................47 13873 ........................33 13873P ......................25 13874 ........................33 13876 ........................33 13876-1 .....................33, 39 13877 ........................33 13879 ........................35 13883 ........................37 13887 ........................77 13895 ........................33 13898 ........................33 13902 ........................35 139027 ......................95 13907 ........................37 13909 ........................37 13912 ........................33 13914 ........................33 13915 ........................33 13916 ........................37 13917P ......................37 13918 ........................33 13920 ........................33 13921 ........................33, 35 13922 ........................33, 35 13928 ........................19 13930 ........................51 139451 ......................85 13948 ........................31 13951P ......................25 13976 ........................17 13977 ........................73 13983 ........................11, 87 13984 ........................33 13985 ........................33 13998-2 .....................55 13998-3 .....................55 146164 ......................45, 63, 65 14723 ........................33 1544 ..........................87 15513 ........................55, 57 15519 ........................81, 85 15621 ........................87 15622 ........................33 15623 ........................85 1569-387 ...................67, 73 15935 ........................43 15980 ........................75, 91 16063 ........................11, 51 16064 ........................87 16145 ........................35 16146 ........................35 16252 ........................91 16254 ........................91 16257 ........................17 16397-S .....................87 16427 ........................75, 91 16575 ........................11, 87 16576P ......................87

Part Number

Page

16577P ......................87 16589 ........................91 16591 ........................89 16592 ........................89 16624 ........................75 16660 ........................55 16661 ........................55 16890 ........................39 16892 ........................39 16892-1 .....................39 16907 ........................39 16907-1 .....................39, 63 16997 ........................91 17517P ......................39 17560 ........................55 17649 ........................55, 57 17667 ........................19 17668 ........................19 17669 ........................19 17670 ........................19 17803 ........................11 17804 ........................11 17805 ........................11 17850 ........................35, 81 17946 ........................35 17993 ........................55 18078 ........................19 19052 ........................11 19162 ........................35 19187 ........................43 19331 ........................89 19366 ........................25 19367 ........................25 19368 ........................25 19388 ........................25 19440 ........................27 19506 ........................103 19531 ........................19 19533 ........................19 19802 ........................67, 101 19900 ........................39 19919 ........................33 19968 ........................91 20262 ........................83 20494 ........................25, 33 20548 ........................37 20576 ........................37 20921 ........................31 21138 ........................53 21306 ........................45 21542 ........................35 22036 ........................89 223763 ......................65 226393 ......................103 22881 ........................31 23154-S .....................27 23482 ........................67 23618 ........................55 24469 ........................35 27262 ........................19 27837 ........................91 27936 ........................25 28443 ........................69 28987 ........................51 29055 ........................67 29223 ........................89 29764 ........................89 31153 ........................77, 87 31331 ........................35 32147 ........................29, 95, 97 32148 ........................29, 95, 97 33681 ........................45 35091 ........................25 35092 ........................25 35108 ........................85 35682 ........................25

Z-30/20HD

Part Number

Page

35831 ........................89 35934 ........................101 38155 ........................57 38160 ........................57 38161 ........................57 40186 ........................57 40318 ........................57 40401 ........................57 43958 ........................99 43959 ........................99 44586 ........................41 44788 ........................53 44794 ........................57 44796 ........................57 45087 ........................53 4513 ..........................41 45401 ........................13 45402 ........................13 45403 ........................13 45404 ........................13 45481 ........................91 45653 ........................43 45844 ........................19 45914 ........................65 45915 ........................65 46234 ........................57 46239 ........................57 46241 ........................57 46246 ........................57 46341 ........................19 46970 ........................103 4828 ..........................15, 17, 25, 27, 33, 41, 53, 67, 69, 73, 77, 81, 85 49326 ........................71 49327 ........................75 49328 ........................71 49329 ........................71 49801 ........................85 5167 ..........................81 5224 ..........................15, 17, 67, 69 52307 ........................57 5361 ..........................27, 69 53819 ........................85 56704 ........................103 57881 ........................29 58220 ........................35 58221 ........................35 6002 ..........................17 6019 ..........................25 6021 ..........................25, 45, 69, 81 6024 ..........................15, 41 6037 ..........................29 6073 ..........................31 6086 ..........................89 6090 ..........................17, 29, 37, 41, 51, 53, 69, 73, 79, 81, 85, 87 6091 ..........................17, 29, 37, 41, 43, 49, 59, 69, 73, 81, 83, 85, 87 6095 ..........................59 6096 ..........................41 6097 ..........................17, 41, 81 6115 ..........................81 6145 ..........................71, 91 6175 ..........................41 6178 ..........................17, 41 6179 ..........................41, 49 6198 ..........................15, 25, 27, 31, 33, 39, 41 6271 ..........................17, 29, 41, 67, 81 6272 ..........................29 6356 ..........................29, 41, 51, 53, 69, 81, 87 6550 ..........................81, 85

105

September 2014 Part Number Index (continued) Part Number

Page

65780 ........................57 6595 ..........................17 6599 ..........................95, 97 6600 ..........................41 6605 ..........................27 6606 ..........................41 6622 ..........................17, 51, 69, 77 6637 ..........................41, 49 6638 ..........................37, 59, 69, 81, 85 6647 ..........................43, 71, 91 6653 ..........................41 66717 ........................17 6708 ..........................81 6830 ..........................17 6832 ..........................65 6833 ..........................37, 67, 73, 81 6873 ..........................17 6884 ..........................81 6886 ..........................25 6888 ..........................59, 73, 81, 85 6935 ..........................87 6950 ..........................41, 55 6974 ..........................55 6994 ..........................41 6995 ..........................41 7056 ..........................45, 49, 63, 87 7104 ..........................69 72282 ........................103 72321 ........................55 7265 ..........................85 7266 ..........................85 77046 ........................11 77692 ........................17, 41, 53, 69, 73 8179 ..........................41, 43 8514 ..........................69, 89 8516 ..........................15, 81 8721 ..........................55 8747 ..........................55 8765 ..........................11 88356-127J5 .............49 8915 ..........................41, 69, 83 8920 ..........................51, 85 9266 ..........................67, 69 94195 ........................33, 69, 77, 81 9599-S .......................103 T107819 ....................73

106

Z-30/20HD

Part No. 139382

September 2014 Part Description Index The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is used on. BEARING,1.25 ID X 1.5 OD X 1.5.....67, 69, 73 BEARING,GARLOCK,16DU08.....73, 89, 91 BEARING,INNER, 13073-7 HUB KIT.....27 #10-24 x 1 3/4 Hex SHCS.....63 BEARING,OUTER 13073-7 HUB KIT.....27 BEARING,TURNTABLE **OLD Z30/20.....15 1 BOLT-WHEEL LUG,500 LB BOOM.....31 1-A Contact Assembly Consists of No.'s 2 & BOOM END COVER.....77 Boom Lifting Cylinder.....67, 69 3.....23 BOOM REST PAD (.5 MATL)---4".....67 1/2-13 x 4.5" GRD 5 BOLT.....25 Boom Riser.....69 1/4-20 x 1-1/4" GRD 5 Bolt.....69 BOOM RISER WELD-500(AFTERBR).....73 1/4-20 x 4-1/2" GRD 5 Bolt.....29 BRACKET-LH, BRAKE P.C. BOARD.....37 10 X .5 FLT TS SCREW.....51, 73, 77, 87 BRACKET-RH, BRAKE P.C. BOARD.....37 10-24 x 3/4" HEX SHCS-Incl'd w/No. 3.....45 BRAKE ACC.KIT, SWING Z30HD.....39 10-32 X .75 TORX HD.BOLT GR.5.....55, 57 BRAKE CALIPER.....33 BRAKE CALIPER BRACKET WELDMENT...33 9 BRAKE CALIPER PUCK,1 PC.....33, 39 90 Male, 1/4 JIC x 3/8 SAE.....71 BRAKE CALIPER(Z30HD SWING OLD).....39 BRAKE COVER STAMPING --(BLUE).....25 BRAKE DISC - (BLUE).....39 A BRAKE DISC, 10".....33 AC RECEPTACLE-BOOM CHARGER.....19 ACTUATOR ARM-SPEED LIMIT SWITCH....49 BRAKE MANIFOLD-Z30/20 (VERS.2).....35 BRAKE SUPPORT WELDMENT.....33 ADAPTER,6402-4-4.....35 BRAKE-7/8" BORE W/MAN. RELEA.....25 ADJUSTING SCREW.....55 ALARM, MECHANICAL,MODEL #660.....103 BRAKE-SPLINED DRIVE HUB %%.....25 BREATHER CAP W/DIPSTICK.....41, 55 ALARM,97DB ELECTRONIC.....41 B R E AT H E R C A P, ALUMINUM AMMETER-50HZ CHARGER (MAC).....19 PRODUCT.....41, 55 AMMETER-BOOM CHARGER.....19 BREATHER CAP,MONARCH.....57 ANGLE ACTUATOR.....15 ANGLE-COVER LOCATR(3 HOLES)-1".....59 BRONZE GEAR-ROT.GEARBOX,BLOOM....39 BRUSH & HOLDER 13998-1 MOTOR*.....55 ANGLE-PLAT. STEP,HDBOOM-22".....85 BRUSH KIT,MONARCH, (4 PIECES).....57 ASSY,TIRE & WH.,Z30HD,DRIVE,AF.....31 BRUSH RIGGING,13062,23403***.....25 ASSY,TIRE & WH.,Z30HD,DRIVE,FF.....31 BUMPER WELDMENT.....15 ASSY,TIRE & WH.,Z30HD,STEER,AF.....31 BUMPER,RUBBER-1 X 1.5.....87 ASSY,TIRE & WH.,Z30HD,STEER,FF.....31 BUSHING 1.25 X 1 X 1, OILITE.....27 ASSY.,SECONDARY BOOM,Z30/20.....67 AXLE MOUNT WELDMENT,LH-500 LB......31 BUSHING 2.25 X 2 X .75, OILITE.....81 AXLE MOUNT WELDMENT,RH-500 LB......31 BUSHING, 1.5 X 1.25 X 1,OILITE.....27, 67, 69 BUSHING,140140-12-6.....53 AXLE-300 LB SPINDLE YOKE.....27, 31 BUSHING,140140-4-2.....91 AXLE-500 LB SPINDLE YOKE.....27, 31 BUSHING,FLANGE .875 X 1 X .625.....89

CLIP,HAIR PIN .125 X 3.25.....33, 59 CLIP-RELAY RETAINING.....37 CLUTCH COLLAR%%.....89 Coil Cord Assembly.....69 COIL WITH DE CONNECTOR.....65 COIL,1A,REVERSER PANEL.....23 COIL,36V,13060 BRAKE.....25 COIL,DO1,20VDC.....65 COIL,F & R,REVERSER PANEL.....23 CONN HOUSING SBX175, BATT.....29, 95, 97 CONN,SQUEEZE,1/2NPT .38-.50,SM.......45, 49, 63, 87 CONNECTOR,070102-6-6.....53 CONNECTOR,070120-4-4....33, 35, 63, 65, 91 CONNECTOR,070120-4-6.....91 CONNECTOR,070120-6-4.....91 CONNECTOR,070120-8-4.....45, 63, 65 Consists of Items 9-14.....71 CONTACT ASM STATION, REV.PANEL.....23 CONTACT ASSEMBLY.....17 CONTACT MOVE.ASM,REVERSE.PANEL...23 CONTACT, STNRY.CHNGOVR ASM.....23 CONTACT,MOVEABLE, RVRSR PANEL.....23 C O N TA C T O R , D U A L , S TAT I O N CHNGOVR.....23 Control Box.....85 CONTROL BOX GUARD (PRI. BOOM).....77 CONTROL BOX W/DECALS.....77 CONTROL BOX,GROUND,30/20.....51 CONTROL BOX-HD W/LEVELING-BLUE.....87 Control Cable, #16-12 x 576".....87 CONTROL ROD HUB.....79 CORK GASKET-SLIP YOKE (STD,HD).....33 COTTER PIN-300# HUB KIT.....27 COUPLER HALF, 2 INCH (STEEL).....25 COUPLER HALF, 4 INCH (ALUM).....25, 33 COUPLER,GALV......41 COUPLER,MTR.,DU-1007 (13998)**.....55 COUPLER-19162 POWER UNIT.....35 COUPLING-RUBBER, #0 SIZE 4.....25 COVER ASSY "FIBERGLASS",RR Z30.....59 COVER ASSY FIBERGLASS RF Z30.....59 B COVER ASSY, FIBERGLASS--L.F......59 C BACK PLATE-13060 BRAKE.....25 COVER ASSY,FIBERGLASS,L REAR.....59 CABLE ASSY #4 BLK B(-)/AP-D1.....95 Back-Up Ring.....71 COVER GASKET KIT.....39 Cable Guide.....69 Back-Up, Piston.....71 COVER HOLD DOWN WELDMENT.....59 CABLE SQUEEZE CONN.,XTRA LRG.....87 Backup Ring.....75 COVER LOCATOR WELDMENT.....59 CABLE TIE,11.5" BLACK.....69 BALL KNOB,PLAT.LOCK , 1" DIA......81 COVER, AUXILIARY POWER SWITCH.....77, CAP, DUST, 13635 HUB KIT.....31 BALL KNOB,SPEED LEV.-1.375"DIA.....79 87 CAP, DUST, 13635 HUB KIT,BLUE.....27 BAT.CABLE ASSY-BAT.BOX.....29 COVER,HANDY BOX.....17 CAPACITOR,6 MFD,660VAC-CHARGR*.....19 BAT.CABLE ASSY-BAT.BOX CAB.KIT.....29 COVER,PRI.EXTENSION TUBE-4.38".....73 CAPACITOR,SCR CONTROL.....21 BATT. BOX COVER W/DECAL,PAINT.....29 COVER-13770 AXLE GEARBOX.....25, 33 CASTLE NUT-300# HUB KIT.....27 BATT.BOX W/CABLES & DECALS-Z30.....29 COVER-DIR./ACCELLERATOR SWITCH.....79 Battery - 6 Volt, 220A, H, Group GC2H CHANNEL,LWR-PLASTIC TRACK%%.....73 CYLINDER KIT,MASTER-GENIE BOOM....75, CHANNEL,UPPER-PLASTIC TRACK.....73 (H-11-3/8" x W-10-3/8" x D-7-3/16").....29 91 CHARGER, 110/60--GENIE BOOM.....17 BATTERY BOX CABLE KIT.....29 CYLINDER WELDMENT-BOOM LIFTING...71, CHARGER, 110/60--GENIE BOOM***.....19 Battery Box Inst......15 91 BATTERY BOX POWER CORD ASSY.......29, CHARGER-220/50 GENIE BOOM**.....19 CYLINDER,HYD-1.5 X 84 X 114.50.....71 CHARGER-REMOTE,115V/60HZ-BOOM.....17 95 CYLINDER,HYD-2 X 6 X 16.25.....27, 71 CHECK CAP ASSEMBLY, STONE.....55 BATTERY BOX WELDMENT-BOOM.....29 BATTERY CABLE ASSY-LH CAB.BUND.....95 CIRCUIT BREAKER-50HZ CHARGER.....19 D BATTERY CABLE ASSY-RH CAB.BUND.....95 CLAMP,0.50,#8 X 1/4,RUB CUSH........37, 67, 73, 81 DECAL KIT,Z30/20HD, COSMETIC.....11 BATTERY CHARGE IND. ACCESS......103 CLAMP,0.75,#12 X 1/4,RUB CUSH......37, 67, DECAL KIT,Z30/20HD, REF......11 BATTERY CHARGE INDICATOR,36V.....103 69 DECAL KIT,Z30/20HD, WARNING.....11 BATTERY HOLD DOWN ANGLE,PTD.....29 CLAMP,1.88,#30 X 1/4,RUB CUSH.....41 DECAL PLATE W/DECALS-500# PLAT.....85 BATTERY-245AH SHORT VERSION**.....29 CLAMP,HOSE,2.25" DIA......69 BATTERY-245AH TALL VERSION**.....29

#

Part No. 139382

Z-30/20HD

107

September 2014 Part Description Index (continued) DECAL"TURRET ROT." (TURNTABLE).....13, 51 DECAL,"CAUTION BODY BELT" BOOM.....11 DECAL,"DANGER BATTERY GAS"BOOM...13 D E C A L , " E L E C T R O C U T I O N HAZARD"GB.....11, 13 DECAL,"FORWARD-REVERSE" BOOM.....11 DECAL,"GENIE BOOM"WITH STRIPES.....11 DECAL,30/20HD,ALL BLUE.....11 DECAL,300 LB. MAX. PLC.....11 DECAL,500 LB CAPACITY,GB.....11, 13 DECAL,BATTERY CHARGER, BOOM.....13 DECAL,BATTERY CONNECT"Z45DC.....13 DECAL,BATTERY PACK, BOOM.....13 DECAL,BOOM, 6" X 15".....11 DECAL,BRAKE SWITCH INSTRUCT.".....11 DECAL,BRAKE SWITCH INSTRUCTION.....83 DECAL,CAUTION AIR FILLED TIRES....11, 13 DECAL,FORK LIFTING" BOOM.....11 DECAL,FORWARD ARROW.....13 DECAL,GENIE BOOM".....13 DECAL,GENIE" 6" X 19" (BOOM).....11 DECAL,HAND PUMP OPER.(6-25-86).....43 DECAL,LEFT ARROW.....13 DECAL,LEFT-RIGHT" 300LB BOOM.....79 DECAL,NEUTRAL/PLAT.LEVEL(PLAT)......11, 87 DECAL,NON-INSULATED PLATFORM......11, 13 DECAL,OPERATING INSTRUCT-500LB.....11 DECAL,PLAT.ROTATION INTRUCTION.....11 DECAL,POWER TO PLAT." BOOM.....13 DECAL,PUMP ON"-(TURNTABLE).....13, 51 DECAL,REVERSE ARROW.....13 DECAL,RIGHT ARROW.....13 DECAL,RIGHT-LEFT" 500LB BOOM.....11, 87 DECAL,SAFETY RULES,BOOM.....11 DECAL,TRANS. TIE DOWN BOOM.....13 DECAL,TURRET ROT.(PLAT) 500LB.....87 DECAL,TURRET ROT.(TURN) 500LB.....11, 51 DECAL,WHITE STRIPING, G. BOOM.....11 DECAL,Z-30/20" WITH STRIPES.....11 DIODE,2 AMP.....47, 61, 103 DIPSTICK,15917 POWER UNIT.....35 DIRECT / ACCEL. SWITCH W/DECAL.....77 DISC SPRING-2.50 X 1.063.....89 DRIVE REDUCER KIT,Z30.....25 DRIVE SHAFT-STANDARD AND HD.....25 DRIVE SHAFT-STANDARD AND HD!!.....33 Drive Train Inst. - ref. to fig. #6-8.....15 DRIVER,REVERSER PANEL.....23

E Elbow, Male, 1/4 JIC x 3/8 SAE.....91 ELBOW,070202-4-2.....33 ELBOW,070202-4-4.....43, 71, 91 ELBOW,070202-4-6.....27 ELBOW,070202-4-8.....41 ELBOW,070202-6-6.....41, 53 ELBOW,070220-4-4.....33, 35 ELBOW,070220-6-6.....43, 45 ELBOW,071502-6-6.....41 ELEC.CORD ASSY,16-2 LH CAB.BUN......35, 95, 97 ELEC.CORD ASSY-16/4 SJO,RHBUND.....95, 97 Ext. Cylinder Assembly.....69 EXTENSION CYLINDER.....93 Extension Tube-Primary Boom.....73

108

EXTENSION VALVE.....93

F F & R Contact Assembly - Consists of No.'s 8-11.....23 FIELD/OPT,LVI/BCI 48/36 Z-30.....103 FILTER ASSEMBLY.....93 FILTER ASSY .75"NPT**.....53 FILTER BRACKET WELDMENT.....53 FILTER ELEMENT,10MICRON,PAPER*.....53 FILTER,PICK-UP SCREEN***.....57 FILTER--RETURN LINE.....53 FILTER-RETURN 10 MICRON**.....53 FLANGE,T.T. GEARBOX MOTOR.....39 FLANGE-BEARING.....89 FLAPPER PLATE-13060 BRAKE.....25 FLARE TUBE ASSY-SLAVE CYLINDER.....91 FLASHING BEACON OPTION-Z/30.....103 FLASHTUBE,STRAIGHT,360DEG,BULB....103 FLASHTUBE,U SHAPED,360DEG,BULB...103 FLATBAR-10.62"MOTOR BRACKET%%.....25 FLATBAR-SCR SPACER---1".....17 Foot Switch Assembly.....85 FOOT SWITCH ASSY-BOOM.....81, 83 Foot Switch Cord, 16-2 x 38".....87 FOOT SWITCH GUARD W/DECALS.....83 FOOT SWITCH MOUNTING PLATE-6".....85 FOOT SWITCH***.....83 Front-end/Steering Inst......15 FUSE ASSY-BOOM CHARGER.....19 FUSE BLOCK, ANN & ANL FUSE.....17 FUSE HOLDER,2 POLE.....17 FUSE,10 AMP.....17 FUSE,15 AMP,TYPE 3AG.....19 FUSE,300 AMP,VERY FAST ACTING.....17

G GASKET KIT-TURN.GEARBOX MOTOR.....39 Gasket w/"O" Rings.....45 GAUGE-SIGHT.....57 GEARBOX ASSY-W/PLAT.LEVELING.....89 GEARBOX BRACKET.....41 GEARBOX CASTING, PLAT.ROTATE%%.....89 GEARBOX COUPLER.....39 GEARBOX COVER-PLAT.PIVOT W/LVL.....89 GEARBOX W/O TIE RODS.....39 Gland Static Seal.....71, 75 GROUND CONNECTOR,1/2".....17, 51, 69, 77 GUIDE-PRI.EXT.CYL.ROD(300#)-6".....69

H HAND PUMP.....93 Hand Pump.....41 HAND PUMP,Z30 W/MTG. BRACKETS*.....43 HANDY BOX,STD.,SINGLE SIZE.....17 HEATSINK ASSY W/DIODES (23442).....19 HOSE ASSY,500# PRI.B.LIF-20.5".....91 HOSE ASSY,EX.RE.B,P-VBB,204.5".....93 HOSE ASSY,EX.RE.B,V-VBA,202.6".....93 HOSE ASSY,EXTENSION CYL-100.7".....93 HOSE ASSY,HAND PUMP-VB,---13".....93 HOSE ASSY,HAND PUMP-VB,32.50".....93 HOSE ASSY,LIFT CYLINDER--22".....93 HOSE ASSY,POWER UNIT-VB,P-25.5.....93 HOSE ASSY,PRI-VB/A-V,-179.9".....91, 93 HOSE ASSY,PRI-VB/B-P,181.75".....91, 93 HOSE ASSY,SEC-VB/B-P,31.5".....93 HOSE ASSY,STEER.CYL-VB--65.5".....93

Z-30/20HD

HOSE ASSY,VB-HAND PUMP,13.5".....93 HOSE ASSY--HAND PUMP TO MNFLD.....93 HOSE ASSY-MNFLD TO GEARBOX.....93 HOSE ASSY-MNFLD/ROT.GEARBOX.....93 HOSE ASSY-VALVE/MASTER-32.5".....91 HOSE ASSY-VALVE/SLAVE-254.5".....91 HOSE ASSY-VALVE/TANK-218.5".....91 HOUR METER ACCESSORY-Z30/20.....103 HOUR METER,10-80 VOLTS***.....103 HUB KIT,ARMSTRONG.....31 HUB REPAIR KIT, 500 LB BOOM.....31 HUB REPAIR KIT-300 LB......27 HUB--DISC BRAKE.....33 HYD.CONTROL VALVE 5 STATION......41, 63, 65 HYD.HOSE ASSY W/FITTINGS-29.75.......33, 91, 93 HYDR. MOTOR-TURNTABLE GEARBOX.....39 Hydraulic Filter Assembly.....41 HYDRAULIC POWER UNIT.....93 Hydraulic Power Unit.....41 HYDRAULIC VALVE BLOCK.....93

I INSTRUCT.TUBE W/CAPS-1.75 X 12.....41 INSULATOR,THREADED GROUNDWIRE....17

K KEY, DRIVE SHAFT 2".....25, 33 KEY,(13060-1).....25 KEY,2 3/4" (13060).....25 KEY,3/8"X3/8"X1-7/16"-ROT.GBOX.....39 KEY-CLUTCH COLLAR.....89 KEY-Z30/20 REDUCER/DRIVE SHAFT.....33 KIT,REPAIR,CALIPER (16892)***.....39

L LATCH, RUBBER, 3-13/32 X 1-7/8.....29 LENS,AMBER,STROBE,FIREBOLT.....103 LINK--(BORED).....67 Lock Wire.....71 LOCKING ASSEMBLY.....39 LOCKNUT,ELEC,1/2".....87 Lower Control Box.....41 LUG NUT-300# HUB KIT.....27 LUG-EXTENSION CYLINDER.....69

M MANIFOLD AND ADAPTER.....55 Manifold-5 Station.....63, 65 MANIFOLD-HYDRAULIC.....45 MANUAL,OP.INST.Z30/20HD,PRE'90.....11 Master Cylinder.....73 MICROSWITCH,13482 FOOTSWITCH.....83 Midrail Cushion.....85 MIDRAIL GUIDE ( HOOK ).....81, 85 MOTOR.....55 MOTOR 36VDC (40186).....57 MOTOR BRUSH-ELEC.DRIVE MOTOR.....25 MOTOR MNT BOLT W/WASHR,5/16-18.....39 MOTOR SEAL KIT (GEARBOX)******.....39 MOTOR,36V (BRAKE POWER UNIT)*......35, 81 MOTOR,ELECTRIC,DRIVE OLD Z30.....25

N NIPPLE,GALV.,3/8 X 2.5.....41

Part No. 139382

September 2014 Part Description Index (continued) NUT,HEX,10-32.....55, 57 NUT,HEX,5/16-18,GR5.....29 NUT,LP NYLOCK,1-12.....89 NUT,LP NYLOCK,1/2-13.....89 NUT,LP NYLOCK,5/16-18.....17 NUT,LUG,1/2-20 X 90DEG-13/16HX.....25, 31 NUT,NYLOCK,1-8.....89 NUT,NYLOCK,1/2-13.....15, 25, 27, 31, 33, 39, 41 NUT,NYLOCK,1/4-20.....17, 29, 37, 41, 43, 49, 59, 69, 73, 81, 83, 85, 87 NUT,NYLOCK,10-32.....17, 41 NUT,NYLOCK,3/4-10.....15 NUT,NYLOCK,3/8-16.....15, 17, 25, 27, 33, 41, 53, 67, 69, 73, 77, 81, 85 NUT,NYLOCK,5/16-24.....87 NUT,NYLOCK,5/8-11.....15, 41 NUT,NYLOCK,5/8-18.....69 NUT,NYLOCK,6-32.....17, 49 NUT,SPINDLE,3/4-16.....31 NUTSERT,3/8-16 STEEL CAD PLTD....17, 69, 81

O O-Ring.....71 O-Ring (ARP #110).....71 O-RING, .28 O.D.X .16 I.D......35 O-RING, DO1 VALVE.....65 O-RING,GEARBOX MOTOR.....39 O-RING; .5" OD x .063" THK.....65 OBS.-}13883(5)13907(2)13909(1).....31 OBS.SEE 13996-CYL.SUPT.WELD.....69 OBS.SEE 6599 @ 23"-14/3 SO.....17 Outer Tube Weldment-Primary Boom.....73 OUTLET CONVERSION KIT.....77, 87 OUTLET,110V GFCI***.....17

P PCB,ASSY,300 LB ONLY.....47 PCB,ASSY,500 LB ONLY**.....41, 47, 61 PCB,ASSY,BOOM BRAKES.....37 PIN HOUSING.....81 PIN, 1.25DIA. X 7.25LG, 2HOLE.....31 PIN,1 X 4.....73 PIN,1 X 6.....73 PIN,1.00DIAX4.75LG,2HOLE.....73 PIN,BOOM PIV.TURN.RISE-13.75".....67 PIN,BOOM RISER PIVOT-15.625".....67 PIN,CALIP/BRKT INSTALL----4.75.....33 PIN,CLEVIS,1 X 2.5 LG......27 PIN,COTTER,.125 X 1.5.....27, 69 PIN,COTTER,.25 X 1.5.....73 PIN,CYLINDER MOUNT,4".....67, 69 PIN,KING,7.25", Z30/20.....27 PIN,LOCK-1 X 6.....15 PIN,MASTER CYL.MNT.,1 X 4.25".....73 PIN,ROLL,.125 X .5.....25, 33, 81 PIN,ROLL,.25 X .625.....73 PIN,ROLL,.25 X 1.5.....89 PIN-PRIMARY BOOM PIVOT-11.375".....69, 73 PIN-PRIMARY EXT.CYL.MOUNT,2".....69 Piston Crown Seal.....75 Piston Seal.....71, 75 PISTON-SLAVE CYL.(CROWN SEAL).....75 PIVOT CASTING, PLAT. ROTATE.....89 Pivot Spacer.....69 PLAT CONTROL BOX RAIL.....85

Part No. 139382

PLAT. ASSY W/DECALS-HD&Z45'4FT.......81, 85 PLAT. ASSY--300 LB BOOM.....81 PLAT. BEARING BLOCK.....81 PLAT.CNTRL.BOX COVER-3HOLE 3&5.....77 PLAT.CNTRL.BOX COVER-4HOLE,500.....87 PLAT.W/DECALS-EURO,Z45& HD,4FT.....85 PLAT.WLDMNT,ALUM-DOMESTC, 4'.....85 PLATE,DISC BRAKE MOUNT-DRILLED.....33 PLATE-GEARBOX, REAR.....25, 33 PLATE-PLATFORM LOCK (DRILLED).....81 PLATE-RET.,TAP BLOCK(LG)-5.25".....69 PLATE-RETAIN.,TAP BLOCK(SM)-3".....69 Platform Control Box.....69 PLATFORM CONTROL BOX ASSY-500#...77, 87 PLATFORM DECAL PLATE W/DECALS.....81 Platform Gearbox Assembly.....85 PLATFORM GRATING-45 X 27 (BLUE).....85 PLATFORM LEVEL ACCESS-(FIELD).....91 PLATFORM PIVOT ASSY,30/20.....89 PLATFORM RAILING WELDMENT.....81 PLATFORM STOP & BEARING MOUNT.....81 PLATFORM SUPPORT WELDMENT-300#...81 Plug.....45 PLUG(1450G2).....51 PLUG,DRAIN,MONARCH,42401,42403.....57 PLUG,ELECTRICAL,DOMESTIC.....17 PLUG,MALE,090109B-8.....45 PLUG,PIPE,STL,SQ HEAD,3/8***.....55 PLYWOOD PLATFORM--300 LB BOOM.....81 POTENTIOMETER,DIR/ACCEL.SWITCH...79, 87 POWER UNIT ASSY--BOOM BRAKES.....33 POWER UNIT ASSY--BOOM BRAKES**.....35 POWER UNIT ASSY-PLAT.LEVELING.....91 POWER UNIT,FUNCTION,36VDC***.....57 POWER UNIT-36VDC-DISC BRAKE**.....35 PRI.BOOM TUBE ASSY-500 LB***.....69 PRIMARY BOOM--(BORED)-300LB.....69 PRIMARY CYLINDER MOUNT.....69 PRIMARY LIFT CYLINDER.....93 PRIMARY LIFT VALVE.....93 PUMP KIT-DB1005,06.....55 PUMP,MONARCH (36447,36178)***.....57

R REAREND WELD-500 LB BOOM.....25 REAREND WELD-500 LB BOOM OBS.....31 REAREND WELDMENT-300 LB BOOM.....25 RECEPTICAL,SNAP-IN (1450G1).....51 RECTIFIER,NO.4.....21 RECTIFIER-50HZ CHARGER (MAC).....19 RECTIFIER.NO.3,SILICON.....21 REDUCER,STR.THREAD,1/2-3/8.....45, 63, 65 RELAY,CHARGER .TIMER(19531/32).....19 RELAY,CHARGER TIMER**.....19 RELAY,DPDT,(BOOM BRAKES)Z30HD.....37 RELAY,DPDT,W/MAGNETIC BLOWOUT.....37 RELAY,TIME DELAY,BOOM BRAKES.....37 RELIEF VALVE KIT**.....55 REPAIR KIT,CABLE TRACK,7-LINK.....73 RESERVOIR.....55 RESERVOIR,MONARCH,42401,Z30STD.....57 RESERVOIR-19162 PWR UNIT.....35 RESISTOR,10 OHM, 1/2 WATT CF.....47, 61 RESISTOR,3.3K OHM,.25W.....47, 61 RETRO KIT, SLAVE CYL. OLD Z30.....75, 91 RETRO KIT,CABL TRAC Z30,300#**....67, 101

Z-30/20HD

RIM,V24RT/Z30HD,15X8(6 HOLE).....31 RIM,Z30HD,15 X 8(8 HOLE).....31 RISER ASSEMBLY,30/20.....67 RIVET,ALUM,ALUM,P,.156 X .375.....51, 85 RIVET,STEEL,P, .25 X .375.....85 RIVET,STL,ST.MAN,P,.125 X .25.....29 RIVET,STL,STL,P,.25 X .75.....85 RIVET,STL,STL.MAN,P,.25 X .25....17, 29, 41, 67, 81 Rod Seal.....71, 75 Rod Static Seal.....71, 75 Rod Wiper.....71, 75 ROD-CONTROL LEVER, ZINC.....79 Rotation Limit Switch.....41 ROTATION VALVE.....93 ROTOR-13060 BRAKE.....25

S Same as item 3.....27 SCR CONTROL ( COMPLETE ).....17, 21 SCR COVER W/DECALS & PAINT.....17 SCR PWR CORD ASSY-LH CAB.BUND.....95, 97 SCR Tray.....17 SCR, RECTIFIER,NO.1.....21 SCR, RECTIFIER,NO.2,SILICON.....21 SCR, RECTIFIER,NO.2/NO.5.....21 SCR, THERMAL PROTECTER,.....21 SCR-CONTROL CARD-EV10-CONTROL.....21 SCR/Charger Module.....15 SCREW,FHM,10-32 X 1.....17 SCREW,FHM,3/8-16 X 1.....67, 69 SCREW,FHS,1/4-20 X .75.....69, 89 SCREW,HHC,1/2-13 X 2 GR5.....41 SCREW,HHC,1/2-13 X 4.5,GRD.8.....33 SCREW,HHC,1/2-13 X 5,GRD.8.....15, 27 SCREW,HHC,1/2-13 X 5.5,GRD.8.....31 SCREW,HHC,1/2-13 X 6.5.....39, 41 SCREW,HHC,1/4-20 X .75.......17, 29, 37, 41, 51, 53, 69, 73, 79, 81, 85, 87 SCREW,HHC,1/4-20 X 1.....59, 73, 81, 85 SCREW,HHC,1/4-20 X 1.25.....41, 69, 83 SCREW,HHC,1/4-20 X 1.5.....71, 91 SCREW,HHC,1/4-20 X 1.75.....41, 49 SCREW,HHC,1/4-20 X 2.25.....41, 43 SCREW,HHC,1/4-20 X 2.5.....81 SCREW,HHC,1/4-20 X 3.....91 SCREW,HHC,1/4-20 X 3.5.....81 SCREW,HHC,3/4-10 X 10.....15 SCREW,HHC,3/4-10X9" GR5.....15 SCREW,HHC,3/8-16 X .625.....45 SCREW,HHC,3/8-16 X .75,GR 8.....33, 69, 77, 81 SCREW,HHC,3/8-16 X 1.....41 SCREW,HHC,3/8-16 X 1 GRD 8.....17, 41, 53, 69, 73 SCREW,HHC,3/8-16 X 1.25 GRD 5.....25 SCREW,HHC,3/8-16 X 1.50,GR5.....15, 81 SCREW,HHC,3/8-16 X 1.75,GRD.8.....33 SCREW,HHC,3/8-16 X 2.....15, 17, 67, 69 SCREW,HHC,3/8-16 X 2.25.....81 SCREW,HHC,3/8-16 X 3.5,GR5.....27 SCREW,HHC,5/16-18 X 1 GR5......17, 25, 29, 89 SCREW,HHC,5/16-18 X 1.25.....25 SCREW,HHC,5/16-18 X 1.75.....33 SCREW,HHC,5/8-11 X 3 GRD.8.....15 SCREW,HHC,5/8-11 X 3.5 GRD.8.....41 SCREW,RHM,10-32 X .75.....41

109

September 2014 Part Description Index (continued) SCREW,RHM,10-32 X 1.25.....41, 49 SCREW,RHM,6-32 X .75.....17, 49 SCREW,SET,HS 1/4-28 X .375.....25, 79 SCREW,SET,HS 3/8-16 X .375.....25, 33 SCREW,SHC,10-24 x 1.75.....65 SCREW,SHC,10-24 X 3.75.....45 SEAL KIT (45497 & 45653 PUMPS).....43 SEAL KIT,13876 CALIPER.....33 SEAL KIT,UNIVERSAL(EXT CYL)**.....71 SEAL KIT,UNIVERSAL(LIFT CYL)**.....71 SEAL KIT,UNIVERSL(MASTER CYL)*.....75 SEAL KIT,UNIVERSL(STEER CYL)**.....71 SEAL, INPUT SHAFT-SPD REDUCER.....25 SEAL, OIL,470094 PLAT.GEARBOX.....89 SEAL, PUMP SHAFT.....55 SEAL,MOTOR.....57 SEAL,O-RING,PUMP***.....57 SEAL,OIL,T.T.GRBOX OUTPUT.SHFT.....39 SEAL,OUTPUT SHAFT-SPD REDUCER.....25 SEAL-13770 REAREND AXLE.....31 SEAL-GREASE,300#.....27 SEAL-HIGH PRESSURE PORT.....55 SECONDARY LIFT CYLINDER.....93 SECONDARY LIFT VALVE.....93 SENSOR,LEVEL 4.5***.....41 SERIAL # LABEL,MYLAR 4X8***.....11 SHAFT,OUTPUT, 1.5DIA-ROT.GRBOX.....39 SHIM,PRIMARY BOOM SLIDE BLOCK.....67, 69 SHIM-TURNTABLE GEARBOX.....15 SHOCK ABSORBER.....81 Slave Cylinder.....73 SLIDE BLOCK-PRIMARY BOOM---2".....69 SLIDE BLOCK-PRIMARY EXT.-6.375.....69 SLIDE BLOCK-PRIMARY EXTEN.--5".....69 SOLENOID COIL,(BOOM BRAKES)***.....35 SOLENOID COIL,4 WAY 3 POS.....63 SOLENOID-24 VOLT COIL DC(BOOM).....17 SPACER - .50.....41 SPACER, NYLON-.0625 X 3 X 2 GB.....81 SPACER-PRI.EXT.CYL.MOUNT 5".....69 SPICER FLANGE YOKE.....33 SPICER FLANGE YOKE (BLUE).....25 SPICER YOKE SHAFT.....33 SPIN/TIE LUG ASSY-LH/500LB.....31 SPIN/TIE LUG ASSY-RH/500LB.....31 SPINDLE/CYL LUG Z30HD LH.....27 SPINDLE/CYL LUG Z30HD RH.....27 SPLICER, TUBE, 500LB ALUM.PLAT.....85 SPRING & BALL (CHECK) STONE,DC.....55 SPRING AND BALL - RELIEF.....55 SPRING RETAIN-BOOM HY.PWR.UNIT.....55 SPRING,BELLEVILLE,16892 CALIPER.....39 SPRING,LOCK PIN.....81 Steel Angle (rear).....29 STEERING CYLINDER.....93 STEERING VALVE.....93 STOP PIN - ZINC PLTD%%.....81 STROBE,FIREBOLT,12-80VDC,AMB**.....103 SUPPORT,UPPER CHAN.PLAST.TRACK....73 SWITCH ASSY, LIMIT, SPEED.....41 SWITCH ASSY,REMOTE BRAKE REL......51 SWITCH BOX,NON-METALIC,SINGLE......77, 87 SWITCH MOUNT.....49 SWITCH PANEL W/COVER-(BLUE).....87 SWITCH,1A & DIRECT.CONTROL.....79 SWITCH,BRAKE PRESSURE.....35 SWITCH,GE DIR/ACC,CUT/DRILLED.....87

110

SWITCH,GE,DIRECT./ACELLERATOR.....79 SWITCH,LIMIT,ROTATION.....49 SWITCH,LIMIT,W/6.25"SPRING ARM.....49 SWITCH,SPST,REMO.BRAKE RELEASE....51 SWITCH,TOGGLE,DPDT,2POS MOMEN.....51 SWITCH,TOGGLE,DPDT,3POS MAINT.....77, 87 SWITCH,TOGGLE,DPDT,3POS MOMEN.....87 SWITCH,TOGGLE,DPST,2POS MAINT.....77, 87 S W I T C H , T O G G L E , S P D T, 3 P O S MOMEN*.....51, 77, 87

T TEE,RUN,070428-6-4.....71, 91 TEE,RUN,070428-6-6.....45, 63, 65 TEE,RUN,070432-4.....91 Terminal Strip - 10 Pole.....47, 61 TERMINAL STRIP,10 POLE.....17, 103 TERMINAL,5/16 RING,#2 CABLE.....29, 95, 97 TERMINAL,COUPLER,MALE,14-16GA.....35, 87 TERMINAL,FEM.BUTT SEAM:16/14.....35 TERMINAL,FLAG.90 DEG.BLUE.....65 TERMINAL,RING,RED,.313,INSUL......17 TIE ROD WELDMENT-300 lb.....27 TIE ROD WELDMENT-500 LB.....27, 31 TIMER ASSY(13008 BOOM CHARGER).....19 TIMER ASSY, (45380 CHARGER).....19 TIMER-50HZ CHARGER (MAC).....19 TIRE TUBE 7.00-15.....25, 27 TIRE TUBE, FOR 13637.....31 TIRE, 7.00-15LT 8 PLY.....25, 27 TIRE,Z30/20HD,11L X 15%%.....31 TOE BOARD W/DECALS-GENIE BOOM.....81 TOEBOARD, 4' PLATFORM.....85 TOOL TRAY ACCESSORY***.....103 TRACK,PLASTIC CABLE,35 LINK.....73 TRANSFORMER,SCR CONTROL.....21 TUBE - SUCTION, PWR UNIT, TMZ.....57 TUBE,RD,STL 1.44 X .065.....67, 73 TUBE,SLIDING MIDRAIL,20.69-INCHES (UNPAINTED).....85 TUBE,SLIDING MIDRAIL,PAINTED.....85 TUBE-FRONT AXLE,500 LB.....27 TUBE-PLAT.PIVOT ROD COLLAR-.75.....81 TUBE-PRI.BOOM EXT.500LB.BOOM**.....69 TUBE-SLIDING MIDRAIL-19.18".....81 TURN.CONTR.BOX COVER-W/DECALS.....51 TURN.GEARBX ASSY-LESS HY.MOTOR.....39 TURNTABLE COVER SUPPORT WELDMT.....59 TURNTABLE GEAR BOX.....93 TURNTABLE GEARBOX ASSY.....15, 41 TURNTABLE GEARBOX ASSY**.....39

U U-BOLT KIT (1 BOX).....25, 33 U-BOLT, 1/2-13 X 5 GRADE 5 STL.....25 U-BOLT,1/2-13 X 5 GRD.5 STL**.....31 U-BOLT,3/8 X 1 YZ.....81, 85 U-Cup, Rod Seal.....71 U-JOINT KIT.....25, 33

V VALVE ASSY,BLEED***.....91 Valve Block.....73 VALVE CARTRIDGE,RELIEF-400 PSI.....35

Z-30/20HD

VALVE KIT,D03.....45, 63, 65 VALVE,CHECK.....91 VALVE,CHECK-BOOM HY.PWR.UNIT.....55 VALVE,HOLDING.....71, 91 VALVE,HOLDING,GASKET MOUNTED.....91 VALVE,MANUAL.POPPET PLAT.LEVEL.....91 VALVE,PRESSURE/FLOW CONTROL.....39 VALVE,RELIEF (18660).....91 VALVE,RELIEF 1000 PSI.....63, 65 VALVE,RELIEF 1000 PSI,S60/V24D.....91 VALVE,RELIEF 500 PSI.....65 VALVE,RELIEF FOR 16907 BLOCK.....39, 63 VALVE,RELIEF KIT,MONARCH 42401.....57 VALVE,RELIEF, RV14, DC STONE**.....55 VALVE,RELIEF, RV16, DC STONE.....55 VALVE,RELIEF,(SINGLE).....45 VALVE,RELIEF,CROSS PORT (DUAL).....45 VALVE,SOLENOID***.....35 VALVE-CHECK KIT.....57 VALVE-PLATFORM LEVELING.....91

W WASHER,300# HUB KIT.....27 WASHER,FENDER,.25 X 1.25 X.062.....85 WASHER,FLAT,.5 HARDENED.....15 WASHER,FLAT,.625 HARDENED.....15, 41 WASHER,FLAT,1.063 X 2 X .134.....73, 89 WASHER,FLAT,USS,1/2",Y.....59 WASHER,FLAT,USS,1/4"Y.......37, 59, 69, 81, 85 WASHER,FLAT,USS,3/8",Y.....17, 41, 81 WASHER,LOCK,.25.....29, 41, 51, 53, 69, 81, 87 WASHER,LOCK,.313.....25 WASHER,LOCK,.375.....25, 45, 69, 81 WASHER,SPINDLE, 500 LB BOOM.....31 WASHER,SPLIT-SLIP YOKE(STD,HD).....33 WASHER,STAR,INTERNAL,.313.....89, 91 WASHER,THRUST 2 7/8X1 1/4 X1/8.....27, 31 Wear Ring.....75 Wear Strip.....71 WELDING CABLE #2 BLACK.....29, 95, 97 WELDING CABLE,#4 EXCELENE/BLK......97 WELDMENT,PIVOT,BOOM EXTENSION.....73 WELDMENT,ROD END.....27 WELDMENT-DAMPER MOUNT.....81 WELDMENT-ELEC MOTOR/REDUCER MT.....25 WELDMENT-RETAINER PLATE.....69 WHEEL HUB W/RACES-300# HUB KIT.....27 WHEEL STUD,1/2-20UNF (HD&STD).....27 WHEEL,RIM- 15 X 6 +1" OFFSET.....25 WHEEL,RIM- 15 X 6 -.25 OFFSET.....27 WINCH HANDLE ASSY-(LL/BOOM)**.....89 Wire - 16 Gage.....47 Wire - 16 Gauge.....61 WIRE CABLE,14/3 SO,BULK.....95, 97 WIRE CABLE,16/12 SEOW.....99 WIRE CABLE,16/2 WHT/BRN.....99 WIRE CABLE,16GA/3 CON.TPE JKT.....99 WIRE CABLE,18/19 CON.TPRJKT.....101 WORM & WORM SHAFT ASSY-SERV***.....89 WORM GEAR,R.H.PER GENIE DWG.....89 WORM SHAFT-13063 GEARBOX.....39

Y YOKE STUB.....25 YOKE, SLIP, "UN-PAINTED".....25, 33

Part No. 139382

September 2014 Part Description Index (continued)

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Part No. 139382

Z-30/20HD

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September 2014 Fitting Cross References

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Z-30/20HD

Part No. 139382

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Part No. 139382

Parts Manual Z-30/20HD

from SN 3084-101 to 3090-2213

Part No. 139382

Rev A13

Serial Number Range - Genie lift

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