SIP Energy Carriers - JST

SIP Energy Carriers Reducing CO2 emission is a global issue. For Japan, a country poor in energy resources, it is necessary to construct a low-carbon ...

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Cross-ministerial Strategic Innovation Promotion Program(SIP)

Energy Carriers

SIP Energy Carriers  Reducing CO2 emission is a global issue. For Japan, a country poor in energy resources, it is necessary to construct a low-carbon society as well as to promote a stable energy supply through the diversification. We have large expectations for the role of hydrogen energy. However, towards the large-scale use of hydrogen, there remains a lot of issues to overcome technology barriers and high cost . Proceeding the research, development and demonstration of hydrogen technologies with industry-academia-government collaboration under the leadership of government will contribute significantly to solve energy and environment problems in Japan. And it will eventually bring Japan a world leader in hydrogen utilization and the related industries.  Under these circumstances,“Energy carriers", a technology development program toward the realization of hydrogen society has been launched as one of the 10 themes of the Cross-ministerial Strategic Innovation Promotion Program (SIP) spearheaded by the Council for Science, Technology and Innovation in 2014.“Energy carriers“ is the method to efficiently store and transport hydrogen as liquid, while hydrogen, gaseous at normal state, is difficult to handle.  In this program, we aim to build CO2 -free hydrogen value chain by focusing on the developments of technologies for CO2 -free hydrogen production, conversion to energy carriers; liquid hydrogen, organic hydride and ammonia, and storage, transportation and utilization.

Strategy of Energy Carriers

Natural gas Petroleum Coal

〜 Development of CO2 free hydrogen value chain 〜

Hydrogen production Reforming/ gasification H₂

Transport(Energy carriers)

Utilization

Fuel cell vehicle Liquid hydrogen LH₂

Gasification Power generation H₂ (conceptual)

Renewable energy

Carbon capture and storage

Fuel cell

Organic hydrides (methylcyclohexane)

MCH

Dehydrogenation

H₂ Production by electricity and heat

Ammonia NH₃

NH3direct combustion gas turbine Direct use Fuel cell NH3furnace

● Hydrogen can be produced from various energy sources and can be utilized for electricity as well as fuel (Potential to reduce CO2 emission significantly) ● Hydrogen has a difficulty in transportation, because it is low Btu gaseous form. It is essential to develop viable masstransportation methods and related technologies (energy carrier) and make hydrogen to be affordable energy source.

Vision Realize the world’ s first new type low carbon society utilizing hydrogen in Japan by 2030 and be a role model in the world.

2015-2020

2020-2030

● Commercialization of fuel cell vehicle, residential fuel cell cogeneration ● Developments of technologies related to carbon free hydrogen production, energy carrier and utilizations of hydrogen and carriers ● Demonstration of hydrogen society in 2020 Tokyo Olympics and Paralympics

2030-

● Expansion of fuel cell markets

● Commercialization of large scale hydrogen power plant

● Introduction of hydrogen power generation

● Introduction of carbon free hydrogen in large scale

● Demonstration of high

● Japanese hydrogen

efficient power generation

relevant industries play an

using hydrogen and energy

active role in the global

carrier from small scale up

market

to large scale

Research & Development subjects

April 1, 2016

Ammonia-related research subjects

Organic hydrides -related research subjects

Hydrogen-related research subjects

 High-Temperature Solar Thermal Energy Supply  Hydrogen Production Technology Using Solar Heat Development of Cargo Loading/unloading System for Liquid Hydrogen and the Relevant Rules for Operation  Development of Hydrogen Engine Technology

Production

Carrier transformation Transportation Storage

 Development of Ammonia Synthesis Process from CO2 Free Hydrogen   Basic Technology for Hydrogen Station Utilizing Ammonia

Utilization  Ammonia Fuel Cell

 Ammonia Direct Combustion

 Safety Assessment of Energy Carrier

 Development of Hydrogen Supplying Technology Based on Organic Hydride

High-Temperature Solar Thermal Energy Supply System Research Director

Professor, Laboratory for Advanced Nuclear Energy, Tokyo Institute of Technology

Yukitaka Kato

Development of Ammonia Synthesis Process from CO2- Free Hydrogen Research Director

General Manager, R&D Center, Technology Innovation Center, JGC Corporation

Yasushi Fujimura

Purpose Development of high-temperature (650°    C) solar thermal

Purpose Development of high-efficiency ammonia synthesis   

energy supply system to produce H2 efficiently by introduction

process from CO2-free hydrogen produced from renewable

of new solar thermal corrector, collecting tube, heat transfer

energy or fossil fuel

media and thermal energy storage technologies

Research    Outline Major R&D Item is as follows:

   The team is aiming that ammonia which has high volume hydrogen density is produced as an energy carrier by hydrogen

◆ Development of ammonia synthesis

produced from solar thermal energy supply system. High-

catalyst with

temperature (650° C) solar thermal energy collection system

high activity

with more than 70% of solar radiation and heat collection

at low

efficiency in which the temperature is higher than conventional

temperature

solar thermal system is developed. Elemental technologies

◆ The pilot

of solar corrector, heat transfer fluid, solar thermal energy

plant will be

correction tube, and thermal energy storage for 24 hour heat

constructed

supply to H2 production system are developed.

and

Research Outline

Solar thermal energy collection tube

in 2018 to

N2

Heat Storage

Solar Thermal Linear Corrector for 650° C

operated

Point solar thermal collector

Linear focused solar thermal collector

H2 Production: IS Process, Electrolysis

Heat Exch.

H2O

H2

NH3 Production

NH3

confirm performance of the new catalyst and

Electricity Power plant

Heat Transfer Fluid/ Material and Corrosion



process.

Integration to H2 production

Combination with Point solar thermal collector

Thermochemical Energy storage

Total System Design

Hydrogen Production Technology Using Solar Heat Research Director

Group Leader, HTGR Hydrogen & Heat Application Research Center, Japan Atomic Energy Agency

Nariaki Sakaba

Basic Technology for Hydrogen Station Utilizing Ammonia Research Director

Yoshitsugu Kojima

Director, Institute for Advanced Materials Research, Hiroshima University

Purpose Development of highly efficient hydrogen production   

Purpose The purpose of this research is to develop ammonia   

technologies by water splitting without CO2 emission using

decomposition and high purity H2 supply system for hydrogen

solar heat at around 650° C

filling station.

Research    Outline Development of elemental technologies and

Research    Outline High purity H2 supply system with low cost hydrogen

demonstration of technical feasibility will be performed for the

transportation is a key issue to spread fuel cell vehicles (FCVs)

following two hydrogen production methods.

and FC fork lifts. In this theme, we focused on ammonia as a

1) Membrane

hydrogen carrier

IS Process;

Heat ~400̊C

hydrogen production

H2 + I2

by thermal water splitting using chemical reactions with iodine and sulfur, and membrane technologies 2) New steam

I2

2HI

Iodine (I) cycle

production by steam splitting with proton conducting oxide using electricity and heat

HTGR Production of HI and H2SO4

H2SO4

2HI + H2SO4 I2 + SO2 + 2H2O

H 2O

Hydrogen iodide (HI) decomposition

gravimetric and

1/2O2 + SO2+H2O

Sulfur (S) cycle SO2 + H 2O

Sulfuric acid (H2SO4) decomposition

volumetric H2

Heat

eH2O

eH+

H2

O2 Proton conducting oxide

Principle of New Steam Electrolysis Split steam at high efficiency using electricity and heat

Small amount of NH3 remover

High purity H2

supply system, hydrogen fuel

Cathode

NH3 cracker

high purity H2 which satisfies

Electricity

NH3

will develop a

Promote the decomposition of sulfuric acid and hydrogen iodide by the membrane separation technology Anode

Ammonia decomposition and high purity H2 supply system

densities. We

Reaction Scheme of Membrane IS Process

electrolysis; hydrogen

because of high

Heat ~650̊C

H2O N2

specifications for FCVs (ISO 14687-2) by NH3 decomposition and separation technologies.

NH3

H2

Development of Hydrogen Supplying Technology Based on Organic Hydride

Ammonia Fuel Cell Research Director

Koichi Eguchi

Professor, Graduate School of Engineering, Kyoto University

Research Director

Principal Researcher, Central Technical Research Laboratory, JX Nippon Oil & Energy Corporation

Hideshi Iki

Purpose Development and demonstration of highly effective   

Purpose To develop a practical hydrogen refueling station   

ammonia-fueled fuel cell systems

and hydrogen supplying system based on organic hydride

   Outline ◆ Developing the direct ammonia-fueled SOFC systems and demonstrating 1 kW-scale power generation systems (main

technology

target)

dehydrogenation system for hydrogen refueling stations:

◆ Investigating the combined systems as follows: (1) ammonia

(1) Improving performance of the dehydrogenation catalyst

auto-thermal cracker and SOFC; (2) ammonia cracker and

(2) Improving efficiency & reducing the size of modular

AEMFC (sub-target)

dehydrogenation system

◆ Elucidating the compatibility of ammonia for the fuel cell

(3) Developing

systems and the degradation behavior of the ammonia-fueled

low-cost hydrogen

fuel cells

purification system

Research

Research    Outline The followings are focused to develop a modular

(4) Conducting safety Solid oxide fuel cell(SOFC) ◆ System 1

Gas in

Inverter

AC 1 kW

Power

Direct supply

Hot module Control unit

◆ System 2 Autu-thermal NH3 cracker

Anion exchange membrane fuel cell (AEMFC )

Filter

Gas in

Pump

NH 3

NH3 cracker

Methyl cyclohexane

efficient organic hydride production are

FCV

also being developed. develop organic-

Air

Exhaust

Heat

Radiator

Toluene

hydride based

Blower

Combustor

Gas out

Technologies for

Further goal is to

SOFC

Gas out

H2

assessments

NH3-fueled SOFC system

Drain

H2

hydrogen refueling stations and to promote widespread adoption of FCVs.

Modular dehydrogenation system

Development of Cargo Loading/ unloading System for Liquid Hydrogen and the Relevant Rules for Operation

Ammonia Direct Combustion Research Director

Hideaki Kobayashi

Professor, Institute of Fluid Science, Tohoku University

Purpose To develop ammonia direct combustion technology to   

Research Director

Tetsuya Senda

Deputy Managing Director, Japan Ship Technology Research Association

utilize ammonia which is a hydrogen energy carrier as well as a

Purpose This research aims to develop a loading and unloading   

CO2 - free fuel

system for liquid hydrogen and to establish relevant rules for

Research    Outline Highly efficient utilization of ammonia combustion such

operation of the system.

as:

Research    Outline In the research, swivel joints and emergency release

1) Gas turbine power generation using ammonia alone and

systems for liquid hydrogen are to be developed, based on the

ammonia/natural-gas mixed fuel

existing LNG handling technology, and a loading and unloading

2) Application

system for liquid hydrogen integrating the developed equipment will

of ammonia reciprocal

be constructed.

NH3

Operational

engines for transportations

Hydrogen production and ammonia synthesis using renewable energy

3) Heat utilization in industrial

Chemical energy storage taking advantages of ammonia in terms of preservation and transportation

furnaces using ammonia as a fuel performs

and verification tests based on

Reciprocal engine

Applications of ammonia direct combustion NH3

NH3 flame

Generator

fundamental combustion research.

CP Air

TB N2, H2O

and rules and standards will be LNG loading system

Swivel joint for LNG

of the worldfirst system. The rules and

Industrial furnace

Gas turbine

Combustor

are also specified

the safe operation

NH3

technology

safety measures

established for

NH3

NH3

This project

development

liquid natural gas carrier

NH3

Air !"#$%&"'(

Utilization of power, electricity and heat

standards will be internationalized, as necessary. start releasing

Close cascaded valves

Finish releasing

Emergency release system for LNG

Development of Hydrogen Engine Technology Research Director

Masahide Kazari

Energy Carriers; their physico-chemical properties

Senior Manager, Technical Institute, Kawasaki Heavy Industries , Ltd.

Pressurized Hydrogen

Purpose We conduct the research for high efficiency and low-NOx  

(700MPa)

Liquid Hydrogen

emission hydrogen engine realization. Research    Outline We conduct the following research items for high efficiency

and low-NOx-emission open-cycle hydrogen engine which shall be used for power generation or ship propulsion.

◆ Hydrogen combustion

Hydrogen engine

control technology

◆ Low-NOx technology

◆ High pressure

Hydrogen injector

injector

High pressure hydrogen pump

◆ High pressure hydrogen pump

Liquid hydrogen

2.0

2.0

98.2

17.0

H2 Content (wt%)

100

100

6.2

17.8

Volumetric H2 Density (kg-H2/m3)

39.6

70.8

47.3

121

Boiling Point (℃ )



-253

101

-33.4



0.90

67.5

30.6

H2 Release Enthalpy Change ※(kJ/mol-H2)

Other Properties

● Widely used

open-cycle hydrogen engine ※ H2 release enthalpy change

Safety Assessment of Eenergy Carrier Research Director

Atsumi Miyake

Professor, Center for Creation of Symbiosis Society with Risk, Yokohama National University

Purpose The purpose is to build the vital society in which hydrogen   

energy can be operated safely and sustainably within an acceptable cost in suitable area. Research    Outline Risk assessment and management of the following

three supply chain in the transportation, storage, and supply processes are carried out not only from the perspective of the operators and manufacturers, but also

Transportation Analysis of hydrogen gas Explosion analysis leakage behavior H2

H2

from the perspective of the citizens.

Storage

1) Compressed hydrogen supply chain 2) Liquid hydrogen supply chain 3) Organic hydride supply chain

Risk assessment of energy carrier transportation

Supply

Ammonia

(Methyl Cyclohexane)

Molecular Weight

Hydrogen combustion control technology

hydrogen

Organic Hydride

● High H2 density infrastructures ● Direct use for can be utilized. combustion

● High purity ● Existing oil ● Low energy to pressurize

 I would like to demonstrate the hydrogen technologies developed for production, transportation, storage and utilization as tangible results at the Tokyo 2020 Olympic and Paralympic Games.  It is not only a demonstration as a showcase but also aims to be a big first step toward hydrogen society in Japan.  I have a confidence that hydrogen energy would contribute to the attractive urban development. Program Director, SIP Energy Carriers

Shigeru Muraki Exective Adviser, Tokyo Gas Co.,Ltd

Basic Scheme of Hydrogen Society High temperature water vapor electrolysis

Hydrogen from unused renewable digester gas, biomass, etc. Refinery hydrogen, By-product hydrogen, Gas reforming hydrogen

Hydrogenation (electrolysis etc.)

Renewable energy

Compressed hydrogen

MCH Ammonia

Liquid hydrogen

CH3

NH3

Transportation and storage as an energy carrier

Hydrogen powered generation

Ammonia powered generation

Hydrogen storage emergency power

Hydrogen PEFC Ammonia FC

SOFC tri-generation

Production

Transportation

Dehydrogenating HYDROGEN STATION

Utilization Hydrogen station

The use of waste heat from FC systems for air conditioning hot water supply etc.

FC Bus FCV

FC Boat

V2G:Vehicle to Grid

Energy management for buildings, housing and facilities( Hydrogen、heat、electricity ) For Low-carbon, BCP(Business continuity plan)

Advanced smart community to take advantage of the hydrogen

Operation of buses by ART system (Advanced Rapid Transit)

http://www8.cao.go.jp/cstp/gaiyo/sip/

http://www.jst.go.jp/sip/k04.html

2016. 5