Standard Features: (Reduced All f
1. Body (1) & Retainer(2) are castedand manufactured"in-house";suppliedin carbonsteel and austeniticstainlesssteel. These materialsare in compliancewith NACEstandardMR 0175 sDecifications. SDecialmaterialsare availableuDonreouest. 3. Precisionmachinedballs to 4RMS finish providesuperiorqualitywith low torque and zero leakage 4. Blow-outProofStem - Parallelflat stem drive. Design(855351). 5. Anti-Static 6. MountingPad - Integral"lSO" mountingpad with stop positionsthat can be padlocked. 7. PackingGland - Heavycast gland/ mountingpad provideslactory pre-loadof packing. 8. StuffingBox Cavity- Extradeep, machined-finishedstuflingbox. 9. Cavity RelievingSeat - The seat designallowsexcessivecavity pressureto be relievedwith no seat deflection. 10. Pad Bearing 11. Stem Seal Retainer- Double(internal/external) Viton O-Ringsealed. packingdesign. 12.ConicalDiscSpring(s)- Optional"live-load" 13. Packing- Die{ormed,flexible,graphiteringsassureintegrityof seal at elevatedtemperatures. 14.ThrustWasher '15.ThrustBearing 'I6. Gland/StopperBolt '17.Lever
@
xun KANG vALvE MFG.co.,LTD
2) ANDSTEM SEAIDESIGN(Figure MOUNTING Actuotor Mounting(lSO-5211) AIIKUKA flangedend productsshallhavean integrally cast (lSO)actuatormountingpad.This featureprovides for directmountof gear operatorsor actuators.The additionalcost for a separatemountingbracketis ellminated
Live-Lood Slem Seql T h i s o p t i o n p r o v i d e sp r e m i e rv a l v e s t e m s e a l i n g characteristicsfor adverseconditionsof extreme pressure/Temperature variations.Designedto meet the the moststringentfugitiveemissionsregulations, KUKA"live-load"designis comprisedof an extradeep stuffingbox / packing7 stem seal retainerand coniEi disc spring(s).Thedisc spring(s)providecontlnuous of the packingassemblyand compensate compression for wear,the staticsealedretainer,with two(2) tertiaryO -Ringseals,eliminates stemgalling.Thisuniquedesign lowersrequiredvalvestemtorqueand increasesproduct performance underall operatingconditions. (u.s. PATENTPENDINGSERIALNO. 081967,620)
DESIGN DOUBLE SEALING KUKA'S UNIQUE TO METAL CONTACT(Figwe3) ANDMETAL The PTFE Gasketacts as the primaryseal for KUKA Unibodyball valves.The secondaryseal is made of f l e x i b l eg r a p h i t e ;a m a t e r i a lw i t h e x t r e m e l yg o o d resistanceto fire conditions.
MetaltoMetal
Graphite Gasket (Secondary Seal)
Figure3
KUrf, KANG vALvE rtFG.co.,LTo @
ReducedPort
Construction: Unibody,reducedport,free floatingball,"fire-safe"designed to API-607*, blow-outproof stem, cavity relievingseats, anti-staticdesign,pressurebalancehole in balland locking device.Designedaccording to API-6D,ASME B 16.34and 855351specifications. Note:Manufactured and conformsto NACEstandardMR 0175 - API-607"fire-safe" testedand certified.1 12"lhru 10"size.
Dimensions Face to Face
ASMEB 16.10& API 6D ShortPattern
End Flange
A S M E8 1 6 . 5
Min.Port
API6D
M i n .W a l l T h i c k .
ASMEB 16.34& BS 5351
Size8-10 inch
Size4-10 inch
Closs150/300 Valve Size
1l2'
3/4"
1"
1 1/2"
2"
3"
4"
6"
1Smm
20mm
25mm
40mm
50mm
80mm
100mm
150mm
inch
8u
10"
200mm
250mm
0.39/ 0.59 0.55/ 0.79 0.79/ 0.98 1 . 1 8 1 / . 5 0 1 . 5 0| 2 . 0 1 2 . 3 6t 2 . 9 9 2 . 9 9t 3 . 9 4 3.94/ 5.98 5.71I 7.99 7.36/10.00 adladl mm 1 0 t 1 5 1 4 t 2 0 2 0 t 2 5 30/38 38/51 60/76 76 I 100 100 | 152 145 I 203 187 I 254 inch 4.25 4.6'1 5.00 6.50 7 . 0 1 7.99 9.02 10.51 1 1. 5 0 12.99 150 mm L 108 117 127 165 178 203 229 267 292 330 (RF) inch 5.51 5.98 6.50 7.52 8.50 11.14 12.01 15.87 16.50 17.99 300 mm 140 152 165 191 216 283 305 403 419 457 inch 0.79 0.87 1.22 1.89 2.01 4.49 5.75 6.46 8.90 10.08 h mm 20 22 31 48 114 51 146 164 226 256 3.07 3.15 3.86 4.65 5.24 inc h 6.14 7.64 8.23 11.22 11.73 H 78 mm 80 98 118 133 156 194 209 285 298 6.02 6.02 8.66 9.84 9.84 9.84 1378 18.11 31.50 39.37 inch W1 mm 153 153 220 250 250 250 350 460 800 1000 N/A N/A N/A inch N/A N/A N/A 11.81 11.81 15.75 19.69 mm N/A N/A N/A N/A N/A N/A 300 300 400 500 4 6 7 13 20 35 61 110 183 Lb 353 150 1.6 Approx. kg 2.5 3 6 I 16 27.5 50 83 160 Weight 6 10 Lb 11 9 26 52 86 143 309 463 300 kg 2.5 4.2 4.8 8.6 11.5 23.5 39 65 140 210 Gearoperatorsare availablefor mostsizes.
w2
@
xum KANG vALvE MFG.co.,LTD
FORMODEL#CAAI5/#CAA3O SPECIFICATIONS MATERIAL STANDARD LOW-TEMP.CARBONSTEEL
CARBONSTEEL
PARTNAME BODY
NORMAL
SOUR
NORMAL
STAINLESSSTEEL
SOUR
A351Gr. CFBM
A352Gr. LCC
A216Gr.WCB
RETAINER
I
(ACC.TO ASTM)
BALL
4351 Gr. CFBM
STEM
A276TYPE316 RTFE
SEAT
GRAPHITE
PACKING
PTFEI GRAPHITE/ SW(316+GRAPHITE)
GASKET
A351Gr. CF8
4352 Gr. LCC
A 2 1 6G r .W C B
ISO PAD
A276TYPE316
STEMSEALRETAINER O - RING
VITON A24OTYPE304
4283 Gr. D
STOPPER
PTFE
BEARING 4193 Gr. 87
BOLT
I
4320 Gr. L7
A193Gr. B7M
|
A 1 9 3G r .8 8
4320 Gr. L7M
DUCTILECASTIRON
LEVER
CASTIRONCASE.DUCTILEIRONGEAR,HIGHCARBONSTEELWORM
GEAROPERATOR
(UNrr:mm, N-m) SELECTION ISO52ll MOUMINGPADFORACTUATOR r s o5 2 1 1 MOUNTING
+O.2 +0.1
@l D 1 @ l D 2 a l D 3 PAD NO TORAUE Mu.
/---r--'\---r
f_ f -Ji 6 l aD1
I
0 -0.1 N-oh
S1
alD4
T
h1
0 -0.1 APPROX.
CA
H
300
150
F05
125
o3
50
35
4-7
3.5
7
19.8
12
13
z
z
F07
250
an
70
55
4-9
3.5
12
20
14
23
3
J
F10
500
125
102
70
4-11
3.5
15
30
20
30
4 , 6
1,000 150
125
85
4- 14
3.5
18
40
30
50
8,10
i
F12
F 1 4 2,000 175
See attached sheet on this disc for the 20 50 36 4-18 4pad . 5 information. 1 updated 40 1 0 0mounting
l
n
t
i
i
l
l
t
r
4 , 6
l
I
10"
b3
N.oh (Cv) FORMODEL#CAA|S #CAA30 FLOWCOEFFICIENT VALVESIZE 112"
Cv
8.5
314'
1
1 112"
2"
3"
4u
15
32
B3
120
311
535
6'
1125
8"
10"
1908
3277
oF 60'FwATER Cv = FLow rNu.s. cALLoNS/MINUTE DROP AT 1 PSIPRESSURE
API 6D TEST SEAT 300# Hydrostatic (Air) SEAT S H E L L Type ll W.P w.P pstg psig kS/o,f pstg ks/0n psig pslg ks/dt' pstg kS/o'i pstg kS/o'f MATERIAL\ 150# Hydrostatic
CLASS
SHELL
TEST Duration(minutes)
SEAT
A1OsMCB 285 450 3 1. 7 325 2 2 . 9 7 4 0 1 124 7 9 ILF2
SHELL
SIZE
SEAT SEAT
( Hydrostatic)
(Air)
825 5 8 . 1
LCC
290 4 5 0 3 1 . 7 325 2 2 . 9 7 5 0 1 1 2 ! 7 9 . 2 825 5 8 . 1
LCB
zo3
4 0 0 28.1 3 0 0 2 1 . 1 6 9 5 10 5 ( 7 3 . 9 7 7 5
RA
R
1t2"-4"
2
6"-10"
5
2
2
80.8 5 . 6 9 I I 1 0 . 3 0.72
F3't6/CF3M 2 7 5 4 2 5 2 5 . 9 325 2 2 . 9 720 1 1 0 ( 7 7 . 4 8 0 0 5 6 . 3 /cF8/CF8M
KUM KANG vALvE MFG.co.,LTo @
PRESSURE/TEMPERATURE RATTNGS FORMODEL#CAAI5/#CAA30 ReducedPort 112"-1"
ReducedPort1 112"-3"
800
800
700
700
600 oe (L ' 500 uJ
A 600 , 500
CLASS 300 BODY
5 4oo 3 soo ff zoo LIJ
tIJ
$ +oo
a (/) 300 I.JJ
100 0
CLASS 150 BODY
-51 -20
392 100
ff zoo
500
100 0
-51 -20 32
200 300 400 "F T E M P E R A T U R- E
100
392
500
400 T E M P E R A T U R- 'EF
500
200
300
600
ReducedPortB"-10" 800 700 cD 600 ' 500 IJJ
$ +oo
a (/) 300 Ut
ff zoo 100 0 -51 -20 32
100
392
500
200 300 400 - "F TEMPERATURE
500
-51 -20 600
32
100
392
500
200 300 400 - "F TEMPERATURE
500
600
THE DOTTEDLINESINDICATE WORKINGPRESSURES FORCASTSTATNLESS STEELBOD|ES.(ASTM4351-CF8M) THE OPERATING TEMPERATURE OF THE VALVESIS LIMITEDBY THE MATERIAL OF SEATAND SEAL.
TORQUE DATAFORMODEL#CAAI5/#CAA30 8850
1000
7965
900
7080
800
6 19 5
7nn
5 3 10
600
442s
500
3540
400
a 265s
300
t.lJ
(r o 1770
f, rsze
8"
200 150
o
100
4'
I.JJ
S
885 443
50
354
40
z'
266
30
1 112"
177
20
88.5
10
1' 314" 112' BARS PSlc
5
10
15
20
73
145
218
290
435 D I F F E R E N T I APLR E S S U R E
580
SEATMATERIAL; REINFORCED P.T.F.E TO SELECTTHE ACTUATOR, ADDING25% SAFETYFACTORTO THE REQUIRED TORQUESHOULDBE CONSIDERED.
7
Figure1
Stondold Feolures: andtestedstrictly All I(UKA SPLITBODYFull& ReducedPortballvalvesaredesigned,constructed standardsof APl,ASME BS and DlN. withthe labst international ina@ordance
FigureI
'in-house';suppliedin ca6on steelandaustenitic stainlesssteel. 1. Body(1)& Cap(2)arecastedand manufactured withNACEstandardMR0175. Thes€materials arein compliance areavailableuponrequest. Specialmat€rials andbolteddesign. withpositivealignment 3. Bodyconstruction filled. 4. SpiraFwound Gasket- metal/Graphits machined ballsto 4 RMSlinishprovidesuperiorqualitywithlowtorqueandno leakags. 5. Precision 6. Blow-outProofStem- Parallelllat stemdrive. 7. Anti-Static Design(BSs351). stoppositions. 8. MountingPad- 'lSO' mountingpadwithpadlockabls stutfingbox. 9. SiutfingBoxCavity- Extradeep,machine-finished cavitypressureto be relievedwithno seatdeflection. 10.CavityRelieving Seat- Th€s€atdesignallowsexcessive VitonO-Ringsealed. 11. StemSealRetainer- Double(internal/extemal) 12.ConicalDiscSpring(s)- Optional'live-load'packingdesign. flexible,graphiteringsassureintegrityof sealat elevatedtemperatures. 13.Packing- Die-formed, 14.ThrustBearing- Lowtorquedesign.
11t.l6([NG vALvE MFG.co.,LTo @
MOUNTINGAND STEMSEAI DESIGN( Figure 2 ) Acfuolor Mounling(lSO-5211) AllKUKAflanged end productsshall havean integrally cast (lSO)actuatormountingpad.This featureprovides for directmountof gear operatorsor actuators.The additionalcost for a separatemountingbracketis eliminated.
Live-LoodSlem Seol This optionprovidespremiervalve stem sealingcharacteristics for adversecondltionsof extremepressure/Temperature variations.Designedto meet the most stringentfugitive emissionregulations, the KUKA"live-load"designis comprised of an extra deep stutfingbox/packing/stem seal retainerand conicaldisc spring(s).Thedisc spring(s)providecontinuous compressionof the packingassemblyand compensatefor wear, the static sealed retainer,with two(2) tertlaryO-Rrng seals,eliminatesstem galling.This uniquedesignlowers requiredvalve stem torqueand increasesproductperformance underall operatingconditions. (u.s. PATENTpENDtNeSERTALNO. 081967,620)
Figure2
(BS535t) ANT|-STAT|C DESTGN Figure3 Ballvalvespresenta particularproblemwith the build up of staticelectricityaroundthe ball. AIIKUKA ball valves have anti-staticdesignwhich providescontact betweenstem and ball,and stem and bodyto eliminatestaticelectricity.
(APt607) SAFE_DES|GN E|RE Flgwe4 & 5 In tho €ventof a fir€, the valveis requiredto makea downst€amEeal.Evenafterthe disintegrationof the TEFLONseat KUKAballvalv€sprovidean exc€llentmetalto metalseal.Specialatt€ntionhasbeenpaidto the mechanicalstrength andsealingeffciencyof the centralllangedjointot thevalvebody& cap.Hsavycastings& graphitefilledspiralwound gasketassurezerc leakagebetweenbodyand cap.
Metalto metal (ballto body) Firesafeseal after RTFE meltdown
Spiralwound Gasket
@ ruu KAilc vALvE rFG.co.,LTD
Figure5
Construction: "fire-safe" designedto Splitbody,full port,free floatingball, API-607.,blow-outproofstem,cavityrelievingseats,anti-static d e s i g n ,p r e s s u r eb a l a n c eh o l e i n b a l l a n d l o c k i n gd e v i c e . D e s i g n e da c c o r d i n gt o A P I - 6 D ,A S M E B 1 6 . 3 4 ,A P I6 0 8 and BS 5351specifications.
FullPort
andconformsto NACEstandardMR0175 NOTE:Manufactured * API-607"fire-safe"tested and certified,1/2'thru 8" size.
Dimensions Face to Face
A S M EB 1 6 . 1 0& A P I 6 D L o n g P a t t e r n
End Flange
A S M E8 1 6 . 5
Min.Port
API6D
M i n .W a l l T h i c k .
ASMEB 16.34& BS 5351
Size3-10inch
Size 6-8 inch
Size 1/2-4 inch
Closs150/300 1/2"
314"
1"
1 1/2'
2"
21/2"
3u
15mm
20mm
25mm
40mm
50mm
65mm
80mm
100mm
150mm
200mm
0.59 15
0.79 20
0.98 25
1.50 38
1.97 50
2.56 65
2.99 76
3.94 100
5.98 152
7.99 203
4.25 108 5.51 140
4.81 117 5.98 152
5.00 127 6.50 165
6.50 165 7.52 191
7.01 178 8.50 216
7.52 191 9.49 241
7.99 203 11.14 283
9.02 229 1:z^01 305
1 55 1 394 15.87 403
17.99 457 19.76 502
2.05 52 3.46 88 5.51
2.19 55.5 3.62 92 5.51
2.64 67 398 101 6.69
3.35 85 4.88 124 9.84
3.86 98 5.59 142 9.84
4.61 117 6.26 159 13.76
5.71 145 7.64 194 13.78
6.34 161 8.27 210 18.11
9.13 232 11.50 292 31.50
10.75 273 12.52 318 39.37
140 N/A
140 N/A
170 N/A
250 N/A
250 N/A
350 N/A
350 11.81
460 11.81
800 15.75
1000 19.69
kg
N/A 5 2
N/A 6 2.8
N/A 9 4
N/A 17 7.5
N/A 23 10.5
N/A 39 17.5
300 53 24
300 82 37
400 185 84
500 331 150
Lb kg
6
2.8
9 3.8
12 5.6
23 10.5
31 14
62 28
73 33
110 50
238 108
406 184
Valve Size
inch
ad 150
L (RF)
300
mm inch mm inch
mm inch
h
mm inch
H
mm
W1
inch
w2
inch
Approx. Weight
mm mm 150 300
Lb
4u
6"
8u
Gear operatorsare availablefor most sizes.
KUM KANG VALVE UrC.CO.,lrO @
FullPort
Construction: Splitbody,full port,free floatingball,"fire-safe"designed to API-607., blow-outproofstem,extendedstuffingbox,cavity relievingseats,anti-staticdesign,pressurebalancehole in b a l la n d l o c k i n gd e v i c e .D e s i g n e dt o A p l - 6 D ,A S M E 8 1 6 . 34 and 8S5351specifications. Note:Manufactured andconforms to NACEstandardMR0175 . API-607"fire-safe" testedand certified,112"thru6" size.
Dimensions
ftl
Face to Face
ASMEB 16.10& API 6D LongPattern
End Flange
A S M EB 1 6 . 5
Min. Port
API6D
M i n .W a l l T h i c k .
ASMEB 16.34& BS 5351
eV
dLry,p____] 6
F+f +illl-+ H r!'-11$l l
Size 1/2-3 inch
Size 4-6 inch
Size 3-6 inch
Closs600 112' 1Smm
3/4' 20mm
0.79 20 7.52
inch
0.59 15 6.50 165 6.50
7.52
mm
165
191
inch
20.5 52 3 .4 6
2.19 55.5 3.62 92
Valve Size
inch
ad
mm RF
L
RTJ h
inch
mm
mm inch mm
H
W1
w2
88
inch
5.51
mm inch mm
N/A
140
N/A 8 3.7
Lb ko Gearoperatorsare availablefor mostsizes. Approx.Weight
@
600
xum KANG vALvE MFG.co.,LTD
1u
25mm
0.98 25 8.50 216 8.50 216
1 1/2' 40mm
2" 50mm
1.50 38
1.97
3.27 83 5.00
50 11 . 5 0 292 11.61 295 3.86 98 5.59
106 6.69 170 N/A
127 9.84
142 9.84
N/A
N/A
N/A N/A
1 1
15
5
7
29 13
59 27
191
6.69 170
N/A N/A
2.44
62 4.17
9.49
241 9.49 241
250 N/A
250
3" 80mm
2.99 7.6 14.02 356 14.13
359 5.75
146 7.68
195 13.78 350 11 . 8 1
300 117 53
4u
100mm
3.94 100 17.01 432 17.13 435 7.36 187 9.76 248
31.50 800 15.75 400 205 93
6" 150mm 5.98
152 22.01 559 22.13 562 9.17 233 11.61
295 3 1. 5 0 800 19.69 500 389 178
ReducedPort
Construction: designed Splitbody,reducedport,freefloatingball,"fire-safe" to API-607*,blow-outproofstem,extendedstuffingbox,cavity design,pressurebalanceholein ball relievingseats,anti-static to API-6D,ASME B 16.34,API and lockingdevice.Designed 608 and BS 5351specifications. to NACEstandardMR 0175 Note:Manufactured andconforms " API-607"fire-safe" thru 10" size. testedand certified,3/4"
Dimensions Face to Face
ASME816.10& API 6D LongPattern
End Flange
A S M EB 1 6 . 5
Min.Port
API6D
M i n .W a l l T h i c k .
ASMEB 16.34& BS 5351
S i z e4 - 1 0 i n c h
Size 6-8 inch
Size 2-4 inch
Clqss 150/300 Valve Size
adladl 150
L (RF)
300
h
inch
mm inch
2112'
3"
20mm
25mm
40mm
50mm
65mm
80mm
0.59/ 0.79 0.79/ 0.98 15 t20 20 125
inch
2.05
mm
52 3.46 88 5.51 140 N/A
2.19 55.5 3.62 92 5.51 140 N/A
W1
w2
inc h
300
2"
mm
inc h
mm
150
1 1/2'
5.00 127 8.50 165
inc h
Approx Weight
1"
4.61 117 5.98 152
mm
inch
H
3/4'
mm mm kg
N/A 4.4 2
Lb kg
6.6 3
Lb
N/A 7.7 3.5 10.1 4.6
4' 100mm
6"
8"
10"
150mm
200mm
250mm
0.98/1.50 1 . 5 0I 1 . 9 7 1 . 9 7 t 2 . 5 6 2.5612.992 . 9 9t 3 . 9 4 3.94/ 5.98 5.98/ 7.99 / . 9 9/ 1 0 . 0 0 76 I 100 100 I 152 152 I 203 203 | 254 65/ 76 25 t38 38/50 50/65 17.99 20.98 9.02 15.51 7.52 7.99 6.50 7.01 457 533 394 191 203 229 165 178 1 9 . 7 6 22.36 1 2 . 0 1 15.87 9.49 1 1 . 1 4 7.52 8.50 568 305 403 502 241 283 191 216 9 . 1 3 10.75 5 . 7 1 6.34 3.86 4.61 2.64 3.35 273 161 232 117 145 85 98 67 11.50 12.52 7.64 8.27 6.26 4.88 5.59 3.98 210 292 318 159 194 124 142 101 39.37 18.11 31.50 13.78 13.78 9.84 9.84 6.69 't70 800 1000 350 480 250 350 250 N/A
N/A
N/A
N/A
11.81
11.81
15.75
19.69
N/A 11.0 5
N/A 19.E 9 27.6 12.5
N/A 26.7 13
N/A 46.3 21 72.8 33
300 110.3 50 154.4 70
400 220.5 100
37.5 17
300 66.2 30 88.2 40
500 396.9 180 485.1 220
15.4 7
286.7 130
Gearoperatorsare availablefor mostsizes.
KUM KANG vALvE MFG.co.,LTo @
ReducedPort
Construction: Splitbody,reducedpod,freefloatingball,"fire-safe" designed to API-607*,blow-outproofstem,extendedstuffingbox,cavity relievingseats,anti-static design,pressurebalanceholein ball and lockingdevice.Designedto API-6D,ASME B 16.34and BS 5351specifications. Note:Manufactured andconformsto NACEstandardMR 0175 . API-607"fire-safe" testedand certified,2"thru8" size.
Dimensions Face to Face
ASMEB 16.10& API 6D LongPattern
End Flange
A S M E8 1 6 . 5
Min.Port
API6D
M i n .W a l l T h i c k .
ASMEB 16.34& BS 5351
ffi
d[--:-6___-1 6
lf+f+il1.++ il 1_l---115-l Size 2-4 inch
Size 6-8 inch
Size 4-8 inch
Closs600 Valve Size
3"
4"
50mm
80mm
100mm
2.00/ 3.oo
3 . O O/ 4 . O O
4 . O O/ 6 . 0 0
50t76
76 | 100 17.O1 432 17.13 435 5.75
100 I 152 22.O1 559 22.13 562
RF
inch mm
1 . 5 0| 2 . O O 38/50 11.50 292
RTJ
inch mm
11.61 295
inch mm inch mm
3.27 83 5 .0 0 127
W1
inch
9.84
mm
w2
inch
250 N/A N/A 40 18
ad I ad1 L
h
H
Approx. Weight
inch
mm
mm 600
Lb kg
Gear operatorsare availablefor most sizes.
@
2u
xuru KANG vALvE MFG.co.,LTD
14.O2
356 14.13 359 3.86 98 5.59
142 9.84
250 N/A
N/A 66
30
146 7.68 195
13.78 350 11.81 300 147 67
6u
150mm
7.36 187 9.76
2.48 31.50 800 15.75 400 262 120
8" 200mm
6.00 / 8. O O 152 | 203 25.98 660
26. 10 663 9.17
233 11.61 295 31.50 800 19.69 500 400 182
Construction: designed Splitbody,full& Reducedport freefloatingball,"fire-safe" proofstem,cavrtyrehbvrhg seats, antFstatbdestln to API-607*, blow-out pressurebalancehole in balland lockingdevice.Designed specifications. to API-6D,ASMEB 16.34andBS5351 according
FullPort
andconformsto NACEstandardMR 0175 NOTE:Manufactured . APf-607"fire-safe"testedand certified,S/4"thru 2" size.
Dimensions Face to Face
ASME816.10 LongPattern
End Flange
A S M E8 1 6 . 5
Min.Port
API6D
Min.WallThick.
ASMEB 16.34& BS 5351
Closs900/1500(#CB) SIZE
Closs900/1500(#CC)
3/4" 20mm
1" 25mm
1 1/2" 40mm
2" 50mm
1" 25mm
1 1/2" 40mm
sd I ad1
ad I adl
ad I adl
0.75/1.00 20/25
1.00/1.50 25/38
1.50/2.00 38/50
sd
inc h mm
0 .7 5 19.1
1.00 25.4
1.50 38.1
L
inch mm
9 .0 0 228.5
10.00 254
12.00 304.8
10.00 254
12.00 304.8
14.50 368. 3
h
inch mm
2 .4 2 61.5
2.59 65.8
3.48 88.4
2.42 6 1. 5
2.59 65.8
3. 48 88. 4
H
inc h mm
3 .7 8 9 6 .0
3.95 100.3
4.83 122.7
3.78 96.0
3.95 100.3
4. 83 122.7
W1
inch mm
1 0 .2 4 260
1 0 .2 4 260
10.83 275
10.24 260
10.24 260
10.83 275
Approx. Weight
Lb Kg
24 11
31 14
21 14
40 18
80 38
58 26
KUM KAIG vALvE MFG.co.,LTo @
FullPort
Construction: Splitbody,full&Reducedport freefloating ball,"fire-safe" designed to proofstem,cavityrelieving API-607., blow-out seats, anti-static design, pressurebalancehole in balland lockingdevice.Designed according to API-6D,ASMEB 16.34andBS5351specifications. NOTE:Manufactured andconforms to NACEstandard MR0175 . API-607"fire-safe" testedand certified,l /2" lhru 11/2"size.
Dimensions Face to Face
ASME816.10 LongPattern
End Flange
A S M E8 1 6 . 5
Min.Port
API6D
M i n .W a l l T h i c k .
ASMEB 16.34& BS 5351
Clqss 25oo(#cB) 1/2" 15mm
SIZE
3/4" 20mm
1" 25mm
3/4" 20mm
1" 25mm
-
1 1/2" 40mm
anl
ad1
ad
inc h mm
0.50 't5
0.75 20
1.00 25
0 . 5 0/ 0 . 7 5 1 5/ 2 0
sd I adl 0 . 7 5/ 1 . 0 0 20/2s
L
inc h mm
10.38 264
10.75 273.5
12.12 308
10.75 273.5
12.12 308
15.12
h
inc h mm
2.30 58.4
2.42 6 1. 5
2.75 69.9
2.3 58.4
2.42 6 1. 5
2.75 69.9
H
inc h mm
3.66 93.0
3.78 96.0
4 . 10 104.1
3.66 93.0
3.78 96.0
4.10 104.1
w'l
inc h mm
10.24 260
10.24 260
10.24 260
10.24 260
10.24 260
10.24 260
Lb Kg
33 15
43 19
62 28
29 13
A ppr ox . W eight
@
Clqss2500(#CC)
xuu KANG vALvE MFG.co.,LTD
ad I
adl
55 25
1 . 0 0/ 1 . 5 0 25/38 387
85 38
FORMODEL#CBA/#CCA SPEC|F|CATTONS MATERTAL STANDARD LOW-TEMP.CARBONSTEEL
CARBONSTEEL
PARTNAME
NORMAL
BODY
NORMAL
SOUR
I
4351 Gr.CFSM
BALL
A351Gr. CFBM
STEM
A276TYPE316 RTFE
oLASS150.300 SEAT
CLASS600
S - NYLON
S - NYLON
S-PE/PCTFE GRAPHITE
PACKING
PTFE/ GRAPHITE / SW(316+GRAPHITE)
GASKET
A351Gr. CF8
A352Gr. LCC
A216Gr.WCB
ISO PAD
A276TYPE316
STEMSEAL RETAINER O - RING
VITON A24OTYPE 304
4283 Gr. D
STOPPER CLASS150.300 BEARING
STAINLESSSTEEL
SOUR
I
A352Gr. LCC
A216Gr.WCB
CAP
(ACC.TO ASTM)
PTFE
CLASS600
S-PE
NYLON
A 1 9 3G r .8 7
BOLT
I
A320Gr. L7
A 1 9 3G r .B 7 M
NYLON
A 1 9 3G r .8 8
| 4320 Gr. L7M
DUCTILECASTIRON
LEVER
CASTIRONCASE.DUCTILEIRONGEAR,HIGHCARBONSTEELWORM
GEAROPERATOR
rso52ll MOUNTINGPADFORACTUATORSELECT|ONtur.rrr:mm ,N-m) / l \ - T
t
t s o5 2 11
cc
CB
0 0 +O.2 - 0 . 1- 0 . 1APPROX. +0.1 150 D 1 D2 D3 N-oh h 1 T D4 S 1 H TOROUE
t-L - l J 6l
MOUNIING
600
300
150
600
300
Max, PADN( F04 63 56 42 30 4-5.5 3 F05 125 65 50 35 4-7 3
F 1 0 500 25 02 F12 1 , 0 0 0 5C 25
It
7
1 4 112',314' 112',314 112"314314'l' 3/4'J' 314'l'
1 5 1 0 17
1 1 1 1 1/2" 1 1t2 1 1/2 1 112' 1 112' 55 4-9 3 1 2 20 1 4 23 1,112"2 2 " r 3 " 2",3" 2",3" ) ' 2 1 1 2 '2' ,2112' '30 " 20 30 3",4" 3",4" 3" 4 " , 6 " " 4 " , 6 t ' 4u 70 4-11 3 . 5 1 5 See attached sheet on this t6"disc for the g" B5 4-14 3 . 5 1 8 40 30 50 4u 8" 6" 6" updated mounting pad information. 10" 10" 6" I' 1 0 0 4 - 1 8 4 . 5 20 50 36 65 8" 8u
F07 250 90 70
{
7 1 1 . 58
F 1 42,0001 7 5 40
(Cv ) FORMODEL#CBA/#CCA FLOWCOEFFICIENT VALVESIZE 112' 25 CBA
314" 50
1
95
10" 4u 8" 6" 1 112" 2" 2 1 1 2 " 3" 480 760 1300 2300 5550 100801 6 3 0 260
ccA
A P I 6 D TEST 150# Hydrostatic
CLASS W.P
SHELL
SEAT
pstg pstg kS/.nl p s t g kS/o'i xsuRE MATERIAN
120
311
1't12 1908
535
300# Hydrostatic SHELL
SEAT
600# Hydrostatic SHELL
SEAT
W.P W.P pstg pstg ks/0n' pstg Kg/orf pstg pstg kg/qn' pstg kg/*i
AlOs^^/CB285 4 5 0 3 1. 7 325 2 2 . 9 7 4 0 1 125 7 9 . 2 825 5 8 . 1 14 8 ( ILF2
900# Hydrostatic SHELL
SEAT
W.P psig pstg kg/* psig
157 16 5 0 1 1 6 22C335C
zJo
kS/oti
I 500# Hydrostatic SHELL
SEAT
W.P pstg psig ks/o,i pstg
245t 1 7 2 1 7 0 5557
SEAT (Air) Type ll )sig
3 3 7 5238 2 4 7 ! 1 7 4 l 7 s ( 562! 3 9 6 412! 290
265 4 0 0 28.1 3 0 0 2 1. 1 6 9 5 0 5 0 7 3 . 9 7 7 5 5 4 . 5 13 9 ( 2100 1 4 8 15 5 0 1 0 9
3 15 ( 2 2 2 I J U T
F316/CF3/ 2 7 5 425 29.9 325 2 2 . 9 7 2 0 I 1 0 0 7 7 . 4 8 0 0 5 6 . 3 t44C 1 7 5 1 5 3 1600 1 1 3 2 16 ( 325( 229 cF8/CF8M
toz
169
SIZE
t2"
392 4 10 ( 289
290 4 5 0 3 1. 7 325 2 2 . 9 7 5 0 1 125 7 9 . 2 825 5 8 . 1 15 0 ( 2225 1 5 8 | 6 5 0 t 1 6
TESTDuration(minutes)
tgla
SHELL SEATSEAT
(Air) {Hydroslatic) z
- rd'
269
12" - ts" 1 5
5 4 0 ( 3 8 0 l 9 7 l 280
>20" 30
)47( 5224 368
z
o 80.8
10.3 ).72 LUE'
0
OF 60"FWATER Cv = FLOWlN U'S' GALLONS/MINUTE
5
q
KuM KANG vALvE MFG.co.,LTo @
PRESSURE/TEMPERATURE RATINGSFORMODEL#CBA/#CCA FullPort 112"-2", ReducedPort2"-3"
FullPort2112'-4',ReducedPort4" t5oo:
Icuu'
1200i 11 0 0 : _1000; P900f '800i BODY
Ll,J'^^ tvv t
600 a @500i H +ooi (L.^^
400 300 200 100 0
300 ! 200 100
150 BODY 32
100
200
300 400 500 -"F TEMPERATURE
600
700
150 BODY
800 850
300
400 500 600 TEMPERATURE.'F
700
800850
Full Port6", ReducedPort6"- B" 15oo
- - -i
I
1000i vJ
onn
CLASS 600 BODY
I
' 800
S zoo 600 a (/) 500 H +oo L 3oo 200 100
;J:4---:;.:-
It 392 32
100
200
300
400 500 600 -"F TEMPERATURE
700
ULAJJ
600 BODY
BODY
CLASS 300 BODY
CLASS 150 BODY
CLASS 150 BODY
800850
32
100
200
300 400 500 600 -"F TEMPERATURE
700
800850
THE DOTTEDLINESINDICATEWORKINGPRESSURESFOR CAST STATNLESS STEELBODIES.(ASTM4351-CF8M) THE OPERATINGTEMPERATUREOF THE VALVESIS LIMITEDBY THE MATERIALOF SEATAND SEAL.
TORSUE DATAFORMODEL#CBA/#CCA 26550
10"
17700
8'
8850 o
7965 7080 6 19 5 5 3 10 4425
5 ss+o zoss F \J F
Y 1770 ,.ut sza o
300
4"
6'
.t
4'
200 150
885
100
443
50
354
40
2112'
z' 1 1t2'
z
1'
266 177 88.s
o eRns 5 LBS.in N.t pstc 73
10
15
20
30
145
218
2gO
435 580 740 D I F F E R E N T I APLR E S S U R E
40
51
75
102 CBA CCA
1088
1480VALVESIZE
S E A TM A T E R I A L R ; EINFORCED P.T.F.E TO SELECTTHE ACTUATOR,ADDING25% SAFETYFACTORTO THE REQUIREDTORQUESHOULDBE CONSIDERED.
@
xun KANG vALvE MFG.co.,LTD
Parts
No.
Material (ASTMSpecification)
Q'tv
2
3O4SS A194-2H(M) A193-87(M)
414 413
C o n i c a lS P r i n g Cap Bolt Nut
4
412 411
Cap Bolt Stopper
4 1
409 408
Tab washer Stem Nut
1 1
406
403 402
Thrust Bearing Seat Ball
2 1
A276-304(316)
401
cap
2
A105
39 37 36 20
HandleNut Nameplate Handle Gland Packing
1 1
19 17 4 1
Gland Gasket Stem Body
1
1 'l
1
2 1 1
A276-304(316) A105
A194-7(M) A320-17(M)
A 19 4 - 8 A 19 3 - B 8
A 16 7 - 3 0 4 A 16 7 - 3 0 4 A 19 4 - 8 RTFE RTFE/PTFE A276-316(L) A276-304(316) A 2 7 6 - 3 0 4 ( L ) A 1 8 2 - F 3 0 4 ( L ) A 18 2 - F 3 16 ( L ) A352-LF2 A 19 4 - 8 STAINLESSSTEEL A 10 8 - 1O 2 O + V I N YC LO A T I N G PTFE PTFE/RTFE PTFE/RTFE A276-304(316) A 2 7 6 - 3 0 4 ( L ) A182-F304(L) A352-LF2
A276-316(L) A182-F316(L)
Gear operatorsare availablefor most sizes.
Kut KANG vALvE tFG.co.,LTo
@
CONSTRUCTION: SplitBody,ReducedBoreFullBoreFloatingBall, A n t i - B l o wo u t S t e m Option: Fire safe Design,CavityRelievingSeats,Anti-StaticDevice PressureBalanceHole in ball,LockingDevice D e s i g n: B S5 3 5 2 a n dA S M EB 1 0 . 3 4A , pt 599 End to End : KUKAstandard End Type : Socket-welded(ANStrutS) E n dC o n n e c t i o: nA S M EB 1 6 . 11
r i E. n_ o_
Clqss600/800 Port
Size(lnch)
Redued
1/2 3/4
60 62
I
74 88
1 1/2
2 1/2 3/4 Full
U n i t: m m H(APPROX.)
1 1 1/2
93 62 74 88
93
2
107
Size(lnch)
H(APPROX.)
L 66.5 72.5 95.0 11 6 . 0
128.0 72.5 95.0 11 6 . 0
t28.0 155.0
W 130 130
ad 11.2 14.2
160
20.5
230 230 130
3 1. 6 38.1 14.2
160
20.5
230 230 230
31.6 38.1
5 1. 0
AB
21.70 27.05 33.08 48.65 61.10
21.70 27.05 33.80 48.65 61.10
Clqss1500 Port
Redued
@
16
10 13 13 13 16
U n r t: m m t/2 3/4
65 67
L 76.0 101.6
1
72 93
120.0 134.0
105 67
155.0
W 130 r60 230 230 230
1 0t . 6
160
72 93
r 20.0 134.0
105
155.0
230 230 230
1 1/2
Full
c 10 13 13 13
2 1/2 3/4 1 1 1/2
xurrr KAilc vALvE MFG.co.,LTD
ad 11.2 14.2
20.5 31.6 38.1 14.2
20.5 3 1. 6 38.1
OB
c
2 1. 3 0 26.70 33.08
10 13 13 13
48.70
60.30 21.30 26.70 33.80
13
48.70
13
16
10 13
CONSTRUCTION: S p l i tB o d y ,R e d u c e d& F u l lP o r t ,F l o a t i n gB a l l , A n t i - B l o wo u t S t e m Option: Fire safe Design,CavityRelievingSeats,Anti-StaticDevice PressureBalanceHolein ball,LockingDevice , P I6 0 8 D e s i g n: B S 5 3 5 2 a n d A S M E8 1 6 . 3 4 A End to End : KUKAstandard End Type : Screwed(NPT/PT) E n dC o n n e c t i o :nA S M EB 1 . 2 0 . 1 ( F N P T )
I
x E. o_ o_
Clqss600/800 Port Redued
Size(lnch)
H(APPROX.)
1/2 3/4
60 62
1 1/2
74 88
'|
2 1/2 3/4 Full
U n i t: m m
93 62
L 66.5 72.5 95.0 | 16.0
128.0
1
74 88
72.5 95.0 11 6 . 0
1 1/2
93
128.0
2
107
155.0
W 130 130
od
S
1 1. 2 14.2
3.5 4.0 7.5 8.5
160
20.5
230 230
3 1. 6 38.1
r30
\4.2 20.5
r60 230 230 230
31.6 38.1 5 1. 0
7.5 8.6
ad 11.2 14.2
S 13.5 14.0 17.5 18.5
Clqssl500 Port
Redued
Full
9.0 3.5 4.0
9.0
Unit:mm Size(lnch)
H(APPROX.)
L 76.0 101.6
1/2 3/4
65 67
1 1 1/2
72 93
2 1/2 3/4
105 67
72 93
r0 1 . 6 120.0 134.0
t 1/2
105
155.0
r 20.0 134.0 155.0
W 130 160
230 230 230 r60 230 230
230
20.5 3 1. 6 38.1 14.2 20.5 31.6 38.1
r9.0 13.5 14.0 17.5 18.6
KuM KANG vALvE MFG.co.,LTo @
OConstruction : The valvefor low temperatureserviceprovidesan ExtendedBonnetwith a vapourspacebetweenvalvebodynearthe ambienttemperatureto permita normal operation.The extendedbonnetis a castedone piecebody.The std. length,from -20"C to -80'C,is 150mm.The std.length,from-280"Cto -196"C,is 300mm. Differentlengthshavean intermediateweldedtube. I Rating,Connectionand Face-to-face Dimensions: Theseare the sameas the std. types.
Moleriols No.PartName
CSVersion
1 Body LCB,LCC,LCl 2 Stem 3 16 5 5 3 Guide Ring 31655 4 StemBearing PTFE 5 Bonnet Gasket PTFE 6 Thrust Washer PTFE
@
xun KANG vALvE MFG.co.,LTD
SSVersion CFSM 31655 31655 PTFE PTFE PTFE
all previouspoliciesfor returngoods. Thispolicysupersedes | . Goods returned at customers request : A. Materialmustbe : 1. Of our manufacture. All materialmusthavebeenstoredindoors. 2. ln clean,newand saleablecondition. 3. Shippedfrom one of our servicecenterswithin12 calendarmonthsprecedingthe request for return.The returnwill not causeinventoryto exceedour maximumallowablelevels. priorto its return. 4. Personallyinspectedby a KUKrt representative non'returnable. items are non-standard or 5. Special B. Returnshipmentsmustbe prepaid. C. Creditwill be allowedat invoiceprice,less25%handlingcostand lessany freightpaidby KUI(rt. after (RGA)form mustbe furnishedby a KUKn representative D. ReturnGoodsAuthorization inspectionof the materialand mustaccompanythe shipment. (RGA)formwill be refused. E. Shipmentsreceivedwithouta RelumGoodsAuthorization for any storageand /or returnfreight. Customerwill be responsible in cleanand salableconditionor not manufacture,not F. Materialreturnedwhichis not of rurn collect. the customer-freight returned to be for return,will authorized ll . Goods returned because of an error by ruxn salablecondition. A. Materialmustbe in a clean,new, collect. B. Returnshipmentshouldbe made-freight C. FullCreditwill be allowed. form priorto the returnof the material. D. Customermust receiveReturnGoodsAuthorization (RGA)form mustaccompanythe shipment. E. ReturnGoodsAuthorization (RGA)formwill be refused. Shipmentsreceivedwithoutthe ReturnGoodsAuthorization All requeststo returnmaterialto rurn This policywill be strictlyenforced.
mustbe submittedto our officein writingfor authorization.
KUIUIKANG vALvE MFG.co.,LTD @
. Scope I Thesetermsand conditionsapplyto all xurnvalve productsandsupersedeall oreviouslv publishedlerms and conditions.. Hereafter,all referencesto KumKang Vaive Mfg.C6.,Ltd.o? xux^ ValveCompany,Inc.shall be referredto as,' KUK^' 'fPProval.: All.quotations, contracts,orders,or agreements are subjectto approvaland/oracceptance by the.mainofficeol r(ut(rt. We.reservethe rightto correctclericaloi stenographiceriors in quotations, orders,invoicesandothercontracts, agreements, or documents. . Prices : Possessionof pricelistswill not be construedby KuKl as an obliqationor offerto sellthe goodslistedthereinto anyone.All pricescontainedther6inare subiectto ch-anoe withoutnoticeand willsupersede all previouslists.All orderswillbe invoicedat pricedin effectat thetimeof shioment unlessquotedin writing. . ChangeOrdersi Orderscannotbecancelled or specifications changedwithoutthe consentof l(ut(A, andthen,onlyin termsindemnifying Kur^ againstloss. . Ouotations : GoodsquotedF_.O.B. our servicecente(s) are subjectto priorsale.Pricesquotedare validonlyfor the durationindicated. in the quotation.Ouotedpricessdpersedeall previcius prices, quotationsor contracts,and are subjectto changewithoutnotiie. o Cancellations: Ordersplacedwith Kur
GUIDE HOW TO ORDERT SELECTION FigureNumberingSystem
tr t r E (1)
(2\
(3)
trtr (4)
(5)
T tr (6)
(7)
NACE quality,optimumperformance, fire safedesigned, (l) MODEL #C : DiamonOSeriesBallValve,superior pressure balanced hole cavityrelievingSeats,anti staticdevices, standardMR0175compliant, position padlockable flanged ends. pad, stops, lSO52l1 mounting box, in ball,extradeepstuffing
(2) CONFIGURAIION: A B
c G F
Floatingball,one piecebody,reducedport Floatingball,splitbody,full Port Floatingball,splitbody,reducedport TrunnionMounted,splitbody,reducedport TrunnionMounted,splitbody,full port
(3) PRESSURE CLASS JISl OK
ANSIClass1500
(4) MATERIALS : BODY/TRIM OF CONSTRUCTION A B
c D E F
WCB+ 304 W C B+ 3 1 6 CF8 + 304 C F S M+ 3 1 6 CF3 + 3041 C F 3 M+ 3 1 6 L
G H J
K L S
CNTM + ALLOY2O
DUPLEX+ F51 LCB + 304 L C B+ 3 1 6 L C C+ 3 1 6 SPECIALMATERIALS
: SEAT (5) MATERIALS OF CONSTRUCTION E G N
SEAT RTFE PTFE S-NYLON
REMARKER
V U K
DEVLON
'V" API Grade
S-PE
UHMW-PE
S
SPECIALAPPLICATIONS
PEEK
(6) OPERATORS L G B P M
MANUALLEVEROR SOCKETHANDLE WORMGEARWITHHANDWHEEL ENCLOSED BARESTEMFORACTUATOR ENCLOSEDPNEUMATICACTUATOR ENCLOSEDMOTORACTUATOR
(7) OPTIONS N
B E F L
s R
NOTAPPLICABLE EXTENDEDBONNET(CryogenicService) STEM EXTENDED FLANGEDENDOF SPECIALFACINGS LIVE-LOADPACKINGASSEMBLY SEALANTINJECTIONSYSTEM(Models#CB,CC,CF,CG) RINGTYPEJOINT
KuM KANG vALvE MFG.co.,LTo @
P 5320 RoperRoad Edmonton,AB T68 3E9 E-mail: sales@prismfl ow.com
Ph# 790,450'9444 Fax# 78O-,450-3848 Toll Free# 1€8&988€009
KT'K,r
K U I II ( A I t I G UATUE MTG.C|l.,LTD.
Headquarters,Manufacturing& InternationalSales. #209-'lO Jang-Dong, Dalseo-Gu, Daegu,Korea -4505 Tel:82-53-581-4500 Fax:82-53-581 http://www. kuka.co. kr e-mail:
[email protected]. kr Seoul Office. Rm 1601,PoongLimVip-Tel, 404 GongDukDong,MapoGu,SeoulKorea Tel:82-702-46O0Fax:82-2-702-4660 KUKA VALVE CO. INC. 4324EASTPARK DRIVEHouston, TX77O2B Tel:1-713-690-9661 Fax:1-713-690-9240 PRISM FLOW PRODUCTSINC. 5320RoperRoad,Edmonton, AlbertaTOB3E9 Tel:1-780-94444 Fax:1-780-450-3848 KUKA PTE. LTD. 8 PandanCrescent, #01-03,UETechPark, Singapore 128466 -2544 Tel:65-6227-2024 Fas<:65-6227
BULLETTN, Aprir.2003
KlrKrt Warranty- All l(lrl(rl Valvesareguaranteed against delectsin materialand workmanship fora periodof oneyearfromshipping date. All metalsandresilientsynlhetics areguaranteed to be of the materialspecified. Thiswanantyis limitedto the furnishing of replacements lound delectiveby KlrKrtand doesnotextendlo claimsfor anylabor,consequential damages, downtime or anyothgrloss,damageor gxpenseot anykindarisingoutof thedefect.We do notallowclaimstor unauthorizgd repairs,laboror material.Purchasers are expected lo maketheirown judgementto determinethe suitabilityof theseproductsfor theirpurposes.Thiswarrantydoesnotapplyto productsmanufactured by others. Theforegoing is the onlywarrantyandno otheris €xpressed or implied.CHANGEof DESIcN: We resarvethe rightto discontinue the manufacture of,or changeor modify, thedesignandconstruction product,in duecourseot ourmanufacturing ot any!(lrl(rt procedure, without incuringanyobligationto acceptfor credit,to repla@or tumishor installsuchchangesor modifcationson productspreviouslyor subsequerly sold.
