The outstanding performance of triple offset, metal seated Vanessa

Integral position indicators on the stem and the top ...... The following factors have to be considered when performing a Cv value calculation: flow v...

2 downloads 805 Views 948KB Size
Series 30,000 Rotary Process Valve

!@#$

valves & controls

The outstanding performance of triple offset, metal seated Vanessa Series 30,000 valve is the ideal solution to achieve perfect shutoff in any process.

Features • Torque generated elastic metal seal provides zero leakage performance, as from API 598 and API 6D. • Torque-seating action ensures continuous bi-directional, zero leakage performance. • Quarter turn non-rubbing design is achieved by a unique, triple offset geometry, completely eliminating all seat to seal rubbing throughout the valve's 90 degrees rotation. • Stellite® hardfaced standard integral seat results in broader applications, longer valve life and less maintenance. • Single-piece cast body, with face-toface dimensions in accordance to ISO 5752, ANSI B16.10 and API 609 provides interchangeability with gate, high performance butterfly, plug and other valves for simpler and more flexible installation. • All metal construction and sealing and zero leakage performance translate into and inherently firesafe valve. • Long-length hardened bearings, incorporating a standard reinforced, die-formed, flexible graphite bearing protector ensure additional reliability. • Internally and externally retained, three times blowout proof stem is safer to operate and provides complete compliance with API 609. • Integral position indicators on the stem and the top mounting flange ensure positive disc position indication.

A †@çô INTERNATIONAL LTD. COMPANY

Technical data

General application

Design standards : ANSI B16.34 DIN 3840 Flange Drilling : ANSI B16.5, ANSI B16.47 (Series A & B), DIN PN 10-1625-40-64-100-160. Sizes (mm) : 80 to 2100 (3” to 84”) Face-to-face : ISO 5752, ANSI B16.10, API 609. Temperature range : from -254 °C to + 815°C.

The Vanessa valve is successfully installed in the following industries: Oil and Gas Processing, Offshore Platforms, Refineries, Hydrocarbon Storage and Transportation, Liquid Natural Gas (LNG) Storage and Transportation, Chemical and Petrochemical Plants, Power Plants, District Heating, Pulp and Paper, Steel Mills, Sugar Mills. Furthermore, Vanessa has a long-lasting experience of valves installed on services with the following media: Steam (Saturated and Superheated), Geothermal Steam, Hydrocarbons, Hydrogen, Oxygen, Cryogenic Fluids, Hot Gases, Sulphur (Tail Gas), Chemical Solvents, Chlorinated Solvents, Flare Gas.

Tyco reserves the right to change the contents without notice

VANLT-0001-EN-0001

Vanessa Series 30,000 Rotary Process Valve

2a

2c

2b

DISC

2

1a 1c 3a 3b 9a

9b

BRACKET

9

5

1

3

2

8

7

6 SEAL

3

3a

4b

5d

5c

5a

5b

4a

7a

7c

4a

7a

7d

7e

5a

3

5h 5m

PACKING (Optional)

5

A 7

5n

PACKING

5

4c 4d

SHAFT

3

5e

4a

4a

7b

B

7a

6c

SEAL (Optional)

6a

BOTTOM

6

7c

8b

C

THRUST BEARING

Tyco reserves the right to change the contents without notice

6b

8

8a

BUSHING

page 3

Vanessa Series 30,000 Rotary Process Valve

Material selection

Item

Note

Description

Body in Carbon Steel

Body in Stainless Steel

Body Body Seat Disc Retainer Flange Screw Seal Ring Disc Spiral Wound Gasket Shaft Disc Key Pin Pin Retainer Packing Spacer Packing Bushing Stud Nut Stud Bolts Bottom Flange Screw Bottom Spiral Wound Gasket Thrust Bearing Thrust Bearing Washer Key Screw Unloosening Washer Bearing Bracket Screw

ASTM A216 WCB Stellite® gr.21 Weld Overlay ASTM A216 WCB or ASTM A105 ASTM A516 ISO 3506 A4 (AISI 316) UNS S31803 (Duplex) + Graphite AISI 316 + Graphite ASTM A182 F6a AISI 410 AISI 410 AISI 316 Graphite AISI 316 AISI 316 ISO 3506 A2 (AISI 304) ISO 3506 A2 (AISI 304) ASTM A516 ISO 3506 A2 (AISI 304) AISI 316 + Graphite AISI 316 or AISI 410 AISI 316 AISI 316 ISO 3506 A4 (AISI 316) AISI 410 AISI 304 Hard Faced Carbon Steel Alloy Steel

ASTM A351 gr. CF8M Stellite® gr.21 Weld Overlay ASTM A351 gr.CF8M or ASTM A182 Type F316 AISI 316 ISO 3506 A4 (AISI 316) UNS S31803 (Duplex) + Graphite AISI 316 + Graphite ASTM A479 Type XM19 (UNS S20910) UNS S20910 UNS S20910 AISI 316 Graphite AISI 316 AISI 316 ISO 3506 A2 (AISI 304) ISO 3506 A2 (AISI 304) ASTM A240 Type 316 ISO 3506 A2 (AISI 304) AISI 316 + Graphite UNS S20910 AISI 316 AISI 316 ISO 3506 A4 (AISI 316) AISI 316 AISI 316 Hard Faced Carbon Steel Alloy Steel

8b Bearing Protector Bearing and Packing Flushing

Reinforced Graphite

Reinforced Graphite

5h Lantern Ring 5m Plug Live Loaded Packing

AISI 316 AISI 316

AISI 316 AISI 316

5n Seal Ring

Belleville Spring

Alloy Steel

Alloy Steel

Seal Ring

UNS S17400

UNS S20910 or UNS S21800

1a 1b 2a 2b 2c 3a 3b 4a 4b 4c 4d 5a 5b 5c 5d 5e 6a 6b 6c 7a 7b 7c 7d 7e 8a 9a 9b



● ●





Options (available upon request) Bearing Protector

3a



Notes ❑ The selection between cast or forged material depends on valve size. ● Suggested spare parts. 1. The Vanessa Series 30,000 can be manufactured as standard in the following materials: WCB, CF8M, LCB, WC6, CF3M, Nickel Aluminium Bronze, Duplex, 250 SMO. Additionally, the Vanessa Series 30,000 can be manufactured also in the following materials: Monel, Incoloy, Hastelloy, Superduplex, Inconel, Titanium, Alloy 20. 2. Contents may change without notice.

Tyco reserves the right to change the contents without notice

page 2

Vanessa Series 30,000 Rotary Process Valve dimensions and weights

Notes 1. Suggested orientation is with the valve shaft horizontal or inclined from vertical. 2. For service above 200°C (392°F) valve body should be insulated to limit body-totrim differential temperature to 100°C (212°F). 3. All dimensions are in mm and weight is in kilos. 4. Please consult Vanessa for other sizes. 5. Trim A: ∆p max. 10 bar. Trim B: ∆p max. 25 bar. Trim C: ∆p max. 50 bar. Trim D: ∆p max. 110 bar. Trim E: ∆p max. 160 bar.

HIGH PRESSURE SIDE

FACE TO FACE

Double flanged - face to face ISO 5752 table 1 col.13 - body drilling ANSI B16.5 Cl.150 - trim B Size mm

inch

80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

Valve Dimensions

Gear Dimensions

A

B

E

L

327 357 397 475 515 592 627 665 700 820 870

125 141 165 214 243 286 312 350 383 407 484

260 290 330 385 425 490 525 545 580 640 690

114 127 140 152 165 178 190 216 222 229 267

FT 24 24 25.5 28.5 30 32 35 36.5 40 43 47.5

Weight

Gear Type

C

I

X

ØV

Valve

M 10 M 10 M 10 OV 50 OV 50 OV 100 OV 100 OV 200 OV 200 MAGA 200-S MAGA 200-C

295 325 365 424 464 539 574 600 635 722 772

52 52 52 67 67 86 86 119 119 80 80

162 162 162 220 220 340 340 370 370 315 315

125 125 125 300 300 500 500 600 600 300 300

22 28 40 61 83 127 166 198 229 308 433

Total

ØV

Valve

Total

767 990 1165 1495 2035 2155 3045 4300 4530 5740

922 1145 1320 1760 2300 2420 3665 4920 5150 6525

27 33 45 72 94 140 179 228 259 350 475

Double flanged - face to face ISO 5752 table 1 col.13 - body drilling ANSI B16.47 series A Cl. 150 - trim B Size mm

inch

700 750 800 900 1000 1050 1200 1350 1400 1500

28 30 32 36 40 42 48 54 56 60

Valve Dimensions A 1049 1118 1143 1305 1315 1357 1652 1765 1820 1892

B 525 615 640 672 741 755 866 985 1050 1132

Gear Dimensions E 794 863 888 1005 1015 1057 1267 1380 1435 1500

L

FT

Gear Type

C

I

292 318 318 330 410 410 470 530 530 600

71.5 75 81 90 90.5 97 108 121 124 132

MAGA 1000-RC MAGA 1000-RC MAGA 1000-RC MAGA 2000-RC MAGA 2000-RC MAGA 2000-RC MAGA 14KR MAGA 14KR MAGA 14KR MAGA 18KR

975 1044 1069 1231 1241 1283 1460 1573 1628 1693

200 200 200 263 263 263 200 200 200 230

Weight X 500 500 500 670 670 670 1055 1055 1055 1200

450 450 450 700 700 700 1400 1400 1400 1400

Double flanged - face to face ISO 5752 table 1 col.13 - body drilling ANSI B16.5 Cl.300 - trim C Size mm

inch

80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

Valve Dimensions

Gear Dimensions

A

B

E

L

327 357 440 517 557 610 725 755 870 910 995

125 141 189 236 272 310 335 389 422 461 531

260 290 350 415 455 490 545 575 660 700 785

114 127 140 152 165 178 190 216 222 229 267

FT 28.5 32 36.5 41.5 47.5 51 54 57 60.5 63.5 70

Tyco reserves the right to change the contents without notice

Weight

Gear Type

C

I

X

ØV

Valve

M 10 M 10 OV 50 OV 100 OV 100 OV 200 MAGA 200-S MAGA 200-C MAGA 400-S MAGA 400-S MAGA 400-C

295 325 389 464 504 545 627 657 757 797 882

52 52 67 86 86 119 80 80 100 100 100

162 162 220 340 340 370 315 315 350 350 350

125 125 300 500 500 600 300 300 450 450 450

22 33 61 86 100 175 284 340 487 529 834

page 4

Total 27 38 72 99 113 205 326 382 557 599 904

Vanessa Series 30,000 Rotary Process Valve dimensions and weights

HIGH PRESSURE SIDE

FACE TO FACE

Double flanged - face to face ISO 5752 table 1 col.14 - body drilling ANSI B16.5 Cl.600 - trim D Size mm

inch

80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

Valve Dimensions

Gear Dimensions

Weight

A

B

E

L

FT

Gear Type

C

I

X

ØV

Valve

304 388 457 525 665 748 820 935 938 1095 1185

136 185 238 263 328 365 390 438 460 526 623

234 298 355 405 485 538 610 680 683 795 885

180 190 210 230 250 270 290 310 330 350 390

31.5 38 47.5 55.5 63.5 66.5 70 76 82.5 89 101.5

M 10 OV 50-A OV 100-C OV 200-C MAGA 200-C MAGA 400-C MAGA 400-C MAGA 1000-R MAGA 1000-R MAGA 2000-R MAGA 2000-R

266 337 404 460 567 635 707 861 864 1021 1111

60 67 86 119 80 100 100 200 200 263 263

180 220 340 370 315 350 350 500 500 670 670

150 300 500 600 300 450 450 450 450 700 700

30 45 104 120 252 333 476 694 750 1000 1355

Total 35 56 117 150 294 403 546 849 905 1265 1620

Double flanged - face to face ISO 5752 table 1 col.8 - body drilling ANSI B16.5 Cl.900 - trim E Size mm

inch

150 200 250 300 350 400 450 500

6 8 10 12 14 16 18 20

Valve Dimensions

Gear Dimensions

Weight

A

B

E

L

FT

Gear Type

C

I

X

ØV

Valve

457 586 730 988 938 985 1070 1170

238 293 345 480 456 492 510 590

355 466 520 733 683 730 770 870

225 275 325 375 425 475 500 575

55.5 63.5 70 79.5 85.5 89 101.5 108

OV 100-C MAGA 200-C MAGA 400-C MAGA 1000-R MAGA 1000-R MAGA 1000-R MAGA 2000-R MAGA 2000-R

404 521 617 914 864 911 996 1096

86 119 100 200 200 200 263 263

340 370 350 500 500 500 670 670

500 600 450 450 450 450 700 700

167 297 385 588 795 1228 1442 1928

Total 180 327 455 743 950 1383 1707 2193

Notes

1. Suggested orientation is with the valve shaft horizontal or inclined from vertical. 2. For service above 200°C (392°F) valve body should be insulated to limit body-totrim differential temperature to 100°C (212°F). 3. All dimensions are in mm and weight is in kilos. 4. Please consult Vanessa for other sizes. 5. Trim A: ∆p max. 10 bar. Trim B: ∆p max. 25 bar. Trim C: ∆p max. 50 bar. Trim D: ∆p max. 110 bar. Trim E: ∆p max. 160 bar.

Tyco reserves the right to change the contents without notice

page 5

Vanessa Series 30,000 Rotary Process Valve dimensions and weights

HIGH PRESSURE SIDE

FACE TO FACE

Double flanged - face to face ANSI B16.10 table 1 Col. 9 - body drilling ANSI B16.5 Cl. 150 - trim B Size mm inch 80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

Valve Dimensions L 203 229 267 292 330 356 381 406 432 457 508

N 124 89 102 105 130 153 175 195 216 228 230

FT 24 24 25.5 28.5 30 32 35 36.5 40 43 47.5

Double flanged - face to face ANSI B16.10 table 2 Col. 11 - body drilling ANSI B16.5 Cl. 300 - trim C

Weight

Size

Valve

Total

mm inch

22 30 43 70 98 139 189 224 272 354 499

27 35 48 81 109 152 202 254 302 396 541

80 100 150 200 250 300 350 400 450

3 4 6 8 10 12 14 16 18

Tyco reserves the right to change the contents without notice

Valve Dimensions L 283 305 404 419 457 502 762 838 914

N 198 95 109 128 140 153 572 618 664

FT 28.5 32 36.5 41.5 47.5 51 54 57 60.5

Weight Valve

Total

28 42 80 124 173 247 312 343 522

33 47 91 137 186 277 354 385 592

page 6

Notes 1. For the dimensions A, B, E, and for Gear Selection and dimensions, please refer to the relevant figures in the previous Double Flanged tables. 2. Suggested orientation is with the valve shaft horizontal or inclined from vertical. 3. For service above 200°C (392°F), valve body should be insulated to limit body-totrim differential temperature to 100°C (212°F). 4. All dimensions are in mm and weight is in kilos. 5. Please consult Vanessa for other sizes. 6. Trim A: ∆p max 10 bar. Trim B: ∆p max 25 bar. Trim C: ∆p max 50 bar. Trim D: ∆p max 110 bar. Trim E: ∆p max 160 bar.

Vanessa Series 30,000 Rotary Process Valve dimensions and weights

HIGH PRESSURE SIDE

FACE TO FACE

Notes 1. For the dimensions A, B, E, and for Gear Selection and dimensions, please refer to the relevant figures in the previous Double Flanged tables. 2 Suggested orientation is with the valve shaft horizontal or inclined from vertical. 3. For service above 200°C (392°F),valve body should be insulated to limit body-totrim differential temperature to 100°C (212°F). 4. All dimensions are in mm and weight is in kilos. 5. Please consult Vanessa for other sizes. 6. Trim A: ∆p max. 10 bar. Trim B: ∆p max. 25 bar. Trim C: ∆p max. 50 bar. Trim D: ∆p max. 110 bar. Trim E: ∆p max. 160 bar.

Lugged - face to face API 609 CL.150 body drilling ANSI B16.5 Cl. 150 - trim B Size

Valve Dimensions

mm inch 80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

L

N

48 54 57 64 71 81 92 102 114 127 154

20 24 26 28 32 38 44 49 55 63 78

Weight Valve

Total

13 17 23 36 49 83 117 160 194 270 387

18 22 28 47 60 96 130 190 224 312 429

Lugged - face to face API 609 CL. 300 body drilling ANSI B16.5 CI. 300 - trim C Valve Dimensions

Weight

L

N

Valve

Total

48 54 59 73 83 92 117 133 149 159 181

20 24 26 32 37 39 60 65 63 72 82

18 22 41 56 77 119 254 300 455 499 788

23 27 52 69 90 149 296 342 525 569 858

HIGH PRESSURE SIDE

FACE TO FACE

Wafer- face to face API 609 CL. 150 body drilling ANSI B16.5 CI.150 - trim B Size

Valve Dimensions

mm inch 80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

L

N

48 54 57 64 71 81 92 102 114 127 154

20 24 26 28 32 38 44 49 55 63 78

Weight Valve

Total

14 15 20 34 45 73 97 123 164 220 324

19 20 25 45 56 86 110 153 194 262 366

Wafer - face to face API 609 CL. 300 body drilling ANSI B16.5 CI. 300 - trim C Valve Dimensions

Weight

L

N

Valve

Total

48 54 59 73 83 92 117 133 149 159 181

20 24 26 32 37 39 60 65 63 72 82

14 15 29 50 75 109 164 228 285 343 513

19 20 40 63 88 139 206 270 355 413 583

Tyco reserves the right to change the contents without notice

page 7

Vanessa Series 30,000 Rotary Process Valve dimensions, torques and flow data Topworks with bracket - dimensions Not machined

K

= Number of Key

K5 = Key Size (bxhxl)

øD = Bolt Circle Diameter N

= Number of Holes

F

= Holes Size

ISO = ISO 5211 Reference

Trim B

Notes

Size

Shaft Dimension

mm

inch

ØE

80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

18 18 28 28 28 35 35 45 45 50 55

Coupling Flange Dimension

H

K

KS (bxhxl)

ISO

A

C

S

ØD

N

F

ØL

36 36 40 40 40 56 56 80 80 80 140

1 1 2 2 2 2 2 2 2 2 2

6x6x36 6x6x36 8x7x40 8x7x40 8x7x40 10x8x56 10x8x56 14x9x80 14x9x80 14x9x80 16x10x140

F10 F10 F14 F14 F14 F16 F16 F16 F16 F25 F25

120 120 175 175 175 200 200 200 200 300 300

140 140 175 175 175 240 250 250 260 340 340

6 6 8 8 8 10 12 12 15 15 15

102 102 140 140 140 165 165 165 165 254 254

4 4 4 4 4 4 4 4 4 8 8

12 12 18 18 18 22 22 22 22 18 18

72 72 103 103 103 133 133 133 133 204 204

Trim C Size

Shaft Dimension

mm

inch

ØE

80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

18 18 28 35 35 45 50 55 65 65 75

Coupling Flange Dimension

H

K

KS (bxhxl)

ISO

A

C

S

ØD

N

F

ØL

36 36 40 56 56 80 80 140 140 140 160

1 1 2 2 2 2 2 2 2 2 2

6x6x36 6x6x36 8x7x40 10x8x56 10x8x56 14x9x80 14x9x80 16x10x140 18x11x140 18x11x140 20x12x160

F10 F10 F14 F16 F16 F16 F25 F25 F30 F30 F30

120 120 175 200 200 200 300 300 350 350 350

140 140 175 240 250 260 340 340 400 400 410

6 6 8 10 12 15 15 15 20 20 20

102 102 140 165 165 165 254 254 298 298 298

4 4 4 4 4 4 8 8 8 8 8

12 12 18 22 22 22 18 18 22 22 22

72 72 103 133 133 133 204 204 234 234 234

Trim D Size

Shaft Dimension

mm

inch

80 100 150 200 250 300 350 400 450 500 600

3 4 6 8 10 12 14 16 18 20 24

ØE 20 30 40 45 55 60 70 75 90 100 120

Coupling Flange Dimension

H

K

KS (bxhxl)

ISO

A

C

S

ØD

N

F

ØL

40 40 65 80 110 140 140 160 160 200 220

1 2 2 2 2 2 2 2 2 2 2

6x6x40 8x7x40 12x8x63 14x9x80 16x10x110 18x11x140 20x12x140 20x12x160 25x14x160 28x16x200 32x18x220

F10 F14 F16 F16 F25 F30 F30 F35 F35 F40 F40

120 160 160 160 300 350 350 415 415 475 475

180 250 260 270 330 380 400 470 470 580 580

10 10 10 15 15 18 20 20 20 30 30

102 140 165 165 254 298 298 356 356 406 406

4 4 4 4 8 8 8 8 8 8 8

12 18 22 22 18 22 22 32 32 39 39

77 105 132 135 203 234 234 265 265 305 305

Tyco reserves the right to change the contents without notice

page 8

1. Directional arrow represents the direction of the higher pressure side of the valve. 2. The rectangular shaft keys are according to ISO 773 and are shown with valve in closed position. 3. When only one key is foreseen, please consider the one indicated with (*) in the drawing. 4. It is possible to assemble the bracket rotated of 90° in respect of the above configuration. 5. All dimensions are in mm. 6. Trim A: ∆p max. 10 bar. Trim B: ∆p max. 25 bar. Trim C: ∆p max. 50 bar. Trim D: ∆p max. 110 bar. Trim E: ∆p max. 160 bar.

Vanessa Series 30,000 Rotary Process Valve dimensions, torques and flow data

Flow data Rated CV - KV - ζ Shaft side

Trim A

DN

ND

(mm)

(in)

Cv

Kv

75 100 150 200 250 300 350 400 450 500 600 700 750 800 900 1000 1050 1200

3 4 6 8 10 12 14 16 18 20 24 28 30 32 36 40 42 48

29570 34470 40060 52130 64500 71440 96130

25327 29524 34311 44649 55244 61188 82335

Trim B ζ 0,59 0,57 0,55 0,52 0,51 0,51 0,48

Cv 94 210 790 1530 2589 3923 5195 6940 9116 11590 17590 28000 31500 36000 45000 56000 61700 81000

Kv 81 180 677 1310 2217 3360 4450 5944 7808 9927 15066 23982 26980 30834 38543 47964 52846 69377

Trim C ζ 7,65 4,85 1,73 1,46 1,25 1,12 1,19 1,14 1,05 0,99 0,90 0,65 0,68 0,68 0,69 0,68 0,68 0,68

Cv

Kv

94 210 630 1250 2383 3579 4627 6251 8237 10440 16180 23400 30000 33300 42500 51800 53350 73970

81 180 540 1071 2041 3065 3963 5354 7055 8942 13858 20042 25695 28521 36401 44367 45694 63355

Trim D ζ 7,65 4,85 2,73 2,19 1,47 1,35 1,50 1,40 1,29 1,23 1,06 0,94 0,75 0,79 0,78 0,80 0,91 0,81

Cv

Kv

150 250 600 1080 1700 2520 4068 5380 7470 9820 14940 23850 32650 -

128 214 514 925 1456 2158 3484 4608 6398 8411 12796 20428 27965 -

Trim E ζ 3,01 3,42 3,01 2,93 2,89 2,73 1,94 1,89 1,57 1,39 1,24 1,19 1,32 -

Cv

Kv

500 930 1450 2150 3140 4358 5670 7499 10400 -

428 797 1242 1841 2689 3733 4856 6423 8908 -

ζ 4,33 3,95 3,97 3,75 3,25 2,88 2,73 2,38 2,56 -

Percent of rated Cv

Cv curve

Percent of rated travel

FL-XT-XF values Opening angle (°) 10 20 30 40 50 60 70 80 90

Cv value calculation FL

XT

0.85 0.84 0.82 0.79 0.75 0.70 0.65 0.58 0.60

0.53 0.52 0.50 0.48 0.44 0.40 0.36 0.32 0.28

XFz 0.58 0.56 0.54 0.50 0.45 0.39 0.34 0.26 0.29

Notes 1. Flow direction from shaft side (fluid flow helps closing operation). 2. Rated Cv: Cv value at max. position angle. 3. ζ = flow resistance coefficient. 4. FL: pressure recovery factor for liquid. 5. XT: differential pressure ratio for gas. 6. XFz: characteristic pressure ratio according to IEC 534-8-3. 7. Trim A: ∆p max. 10 bar. Trim B: ∆p max. 25 bar. Trim C: ∆p max. 50 bar. Trim D: ∆p max. 110 bar. Trim E: ∆p max. 160 bar. 8. The values in the graph are typical and may vary depending on size and trim.

The following factors have to be considered when performing a Cv value calculation: flow value, characteristic, choked and critical flow, and regulation ratio. Cv or Kv flow value Kv is the flow of water at 15°C in m3/h and at a pressure drop of 1 bar at constant conditions within the valve. Cv is the flow of water in gpm at 60°F and at a pressure drop of 1 psi at constant conditions within the valve. Cv: 1.1675 Kv Characteristic according to IEC 534-2/ISA S75.01 and S75.02. Cv/Rated Cv values The flow characteristic represents the flow in relation to the opening position of the valve at constant pressure drop. Choked and critical flow The choked and critical flow is the max. possible flow of compressible and incompressible media through the valve at operating conditions. Regulation ratio Cv min/Rated Cv The regulation ratio is the ratio of max. and min. flow (Cv or Kv) adjustable without any practical variation. A calculation program according to IEC 534 is available to calculate the Cv value. The characteristic values and the Cv values may differ slightly depending on the flow direction. This will be allowed for in the calculation program. The noise level is calculated according to VDMA 24422 (liquid) and IEC 534-8-3 (gas).

Tyco reserves the right to change the contents without notice

page 9

Vanessa Series 30,000 Rotary Process Valve dimensions, torques and flow data

Torque data Trim B

Trim C Operating Differential Pressure 6.25 bar 12.5 bar 25 bar

DN

DN

RUNNING Flow

(mm)

(in)

(Nm)

direction

80

3

41

100

4

51

150

6

51

200

8

100

250

10

153

300

12

209

350

14

273

400

16

345

450

18

426

500

20

426

600

24

614

650

26

765

700

28

1.393

750

30

1.726

800

32

1.726

900

36

2.099

1000

40

2.981

1050

42

2.981

1200

48

5.433

Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional

end to

start to

end to

start to

end to

start to

CLOSE

OPEN

CLOSE

OPEN

CLOSE

OPEN

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

79 79 108 108 187 187 256 256 475 475 676 676 818 818 1.078 1.078 1.371 1.371 1.490 1.490 2.162 2.162 3.754 3.754 5.458 5.458 6.259 6.738 7.219 7.231 10.632 10.632 13.159 13.159 14.611 15.469 22.853 22.853

79 95 108 129 187 224 256 308 475 570 676 811 818 981 1.078 1.293 1.371 1.645 1.490 1.787 2.162 2.594 3.754 4.505 5.458 6.550 6.975 8.085 7.372 8.677 10.632 12.759 13.159 15.791 15.499 18.563 22.853 27.423

79 79 108 108 187 187 256 256 475 475 676 676 818 860 1.078 1.179 1.371 1.559 1.490 1.830 2.162 3.007 3.754 5.756 5.458 9.938 6.259 13.476 7.219 14.462 10.632 19.761 13.159 24.231 14.611 30.938 22.853 38.533

79 95 108 129 187 224 256 308 475 570 676 811 832 1.032 1.136 1.415 1.498 1.871 1.745 2.196 2.881 3.608 5.387 6.907 9.543 11.926 13.087 16.171 13.882 17.355 18.684 23.714 23.090 29.077 29.507 37.126 36.679 46.240

79 100 108 149 187 285 256 475 475 864 676 1.288 818 1.719 1.078 2.358 1.371 3.119 1.490 3.659 2.162 6.014 3.754 11.512 5.458 19.876 6.259 26.951 7.219 28.925 10.632 39.523 13.159 48.462 14.611 61.877 22.853 77.066

89 120 132 179 236 343 423 570 750 1.036 1.122 1.546 1.529 2.063 2.099 2.829 2.783 3.742 3.277 4.391 5.456 7.217 10.392 13.814 18.389 23.852 25.311 32.341 26.900 34.710 36.319 47.427 44.689 58.154 57.523 74.252 70.641 92.479

Operating Differential Pressure 12,5 bar 25 bar 50 bar RUNNING Flow (Nm)

direction

64 79 154 321 420 531 656 944 1.108 1.285 1.679

3.279 3.864 4.609 6.315 8.375 11.373

end to

start to

end to

start to

end to

start to

CLOSE

OPEN

CLOSE

OPEN

CLOSE

OPEN

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional

134 134

134 161

134 134

134 161

134 176

154 212

188 188 358 358 525 525 969 969 1.371 1.371 1.655 1.655 2.186 2.186 2.770 2.770 2.999 2.999 4.324 4.324

188 226 358 429 525 630 969 1.163 1.371 1.646 1.655 1.986 2.186 2.623 2.770 3.324 2.999 3.599 4.324 5.189

188 188 358 358 525 551 969 969 1.371 1.410 1.655 1.809 2.186 3.008 2.770 3.480 2.999 4.442 4.324 6.855

188 226 358 429 607 661 969 1.163 1.401 1.692 1.806 2.170 3.043 3.609 3.480 4.175 4.485 5.330 6.830 8.227

188 272 358 599 525 1.102 969 1.901 1.371 2.820 1.655 3.617 2.186 6.016 2.770 6.959 2.999 8.884 4.324 13.711

236 326 533 719 1.053 1.323 1.724 2.282 2.537 3.384 3.283 4.341 5.613 7.219 6.405 8.351 8.327 10.661 12.821 16.453

Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional

8.076 8.076 14.910 14.910 14.910 14.910 24.726 24.726 30.554 30.554 29.396 33.060

8.076 9.691 14.910 17.892 14.910 17.892 24.726 29.671 30.554 36.664 35.807 39.672

8.076 12.739 14.910 23.468 14.910 24.176 24.726 38.236 30.554 44.160 29.396 66.120

12.764 15.287 22.418 28.162 23.498 29.011 36.449 45.883 42.237 52.992 65.927 79.344

8.076 25.479 14.910 46.936 14.910 48.352 24.726 76.472 30.554 88.321 29.396 132.240

23.888 30.575 42.904 56.323 44.692 58.022 69.739 91.766 80.287 105.985 126.168 158.688

Torque data Trim D

Trim A

Operating Differential Pressure 27,5 bar 55 bar 110 bar

Operating Differential Pressure 2,5 bar 5 bar 10 bar DN

DN

RUNNING Flow

(mm)

(in)

(Nm)

direction

700

28

608

750

30

765

800

32

765

900

36

765

1000

40

1.393

1050

42

1.393

1200

48

1.726

Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional

end to

start to

end to

start to

end to

start to

CLOSE

OPEN

CLOSE

OPEN

CLOSE

OPEN

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

(Nm)

1.872 1.872 2.146 2.475 2.476 2.636 4.051 4.051 5.014 5.014 5.567 5.766 7.465 7.465

1.942 2.247 2.643 2.970 2.771 3.163 4.051 4.862 5.014 6.016 5.906 6.920 7.465 8.958

1.872 3.650 2.146 4.950 2.476 5.272 4.051 7.182 5.014 8.932 5.567 11.533 7.465 13.331

3.579 4.380 4.903 5.940 5.159 6.327 6.754 8.618 8.626 10.719 11.116 13.839 12.701 15.998

1.872 7.300 2.146 9.900 2.476 10.544 4.051 14.363 5.014 17.864 5.567 23.066 7.465 26.663

6.855 8.760 9.424 11.879 9.936 12.653 13.125 17.236 16.555 21.437 21.535 27.679 24.539 31.995

end to start to end to start to end to start to DN DN RUNNING Flow (mm) (in)

(Nm)

80

3

59

100

4

196

150

6

353

200

8

608

250

10

745

300

12 1.079

350

14 1.337

400

16 1.687

450

18 4.550

500

20 5.609

600

24 9.434

700

28 9.358

750

30 12.847

Notes Trim A: ∆p max 10 bar. Trim B: ∆p max 25 bar. Trim C: ∆p max 50 bar. Trim D: ∆p max 110 bar. Trim E: ∆p max 160 bar.

Tyco reserves the right to change the contents without notice

page 10

direction Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional Shaft Side Bidirectional

CLOSE (Nm) 214 214 382 382 700 700 1.666 1.666 2.678 2.678 3.469 3.469 4.528 4.528 4.988 4.988 7.924 7.924 10.560 10.560 11.164 11.164 19.986 20.344 29.676 29.676

OPEN CLOSE OPEN (Nm) 214 256 382 458 700 840 1.666 1.999 2.678 3.214 3.469 4.163 4.528 5.433 4.988 5.986 7.924 9.509 10.560 12.672 14.420 14.420 23.024 24.412 29.676 35.611

(Nm) 214 214 382 387 700 898 1.666 1.723 2.678 2.996 3.469 4.280 4.528 5.178 4.988 7.278 7.924 12.538 10.560 16.349 11.164 21.638 19.986 40.687 29.676 51.973

(Nm)

CLOSE OPEN (Nm)

(Nm)

214 214 324 256 380 456 409 382 719 464 774 929 934 700 1.691 1.077 1.795 2.154 1.694 1.666 3.084 2.068 3.447 4.136 2.833 2.678 5.293 3.595 5.991 7.190 4.125 3.469 7.711 5.136 8.559 10.271 4.941 4.528 9.214 6.214 10.356 12.428 7.124 4.988 13.405 8.734 14.556 17.468 13.228 7.924 24.182 15.046 25.076 30.091 17.042 10.560 31.279 19.619 32.699 39.238 24.122 11.164 43.527 25.966 43.276 51.931 41.369 19.986 78.059 48.825 81.375 97.650 52.461 29.676 98.500 62.368 103.947 124.736

Vanessa Series 30,000 Rotary Process Valve dimensions, torques and flow data

Maximum allowable torque Trim B

Trim C

Trim A

Body Material Max allowable

DN

temperature

(mm)

(in)

(Nm)

80

3

100

4

150

6

200

8

250

10

300

12

350

14

400

16

450

18

500

20

600

24

650

26

700

28

750

30

800

32

900

36

1000

40

1050

42

1200

48

to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to to

CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN

Body Material

Max allowable

torque at ambient DN

Body Material Max allowable

torque at ambient A 216 WCB

A351 gr.CF8M

torque at ambient

temperature

A 216 WCB

A351 gr.CF8M

(Nm) 330 495 357 666 357 615 1086 1708 1234 2000 1930 3147 2627 4767 4151 6737 5582 9185 5197 8744 8949 15077 18697 30667 34554 55237 44659 76788 44659 74912 60793 98557 78131 127158 75334 124362 119844 197698

315 434 315 582 315 531 1146 1477 1184 1715 2048 2695 2312 4093 4402 5776 4914 7867 5541 7427 8973 12801 19857 26221 36557 47555 39315 66251 39315 64374 64452 84532 82881 108950 80084 106153 127386 168783

to to to to to to to to to to to to to to to to to to to to to to

CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN

311 476 357 628 1061 1684 1997 3214 2627 4632 3825 6410 5412 8959 9464 15593 11654 19446 14135 23867 20044 34570

315 415 315 544 1122 1453 2115 2762 2312 3957 4075 5450 5756 7642 8973 13316 12409 16552 14811 20252 21451 29175

to to to to to to to to to to to to

CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN

41367 69740 54643 92407 54643 92407 87129 149464 105424 183278 202783 342177

44116 59202 58302 78382 58302 78382 93168 126313 112967 154363 216288 290407

Maximum allowable torque

DN

DN

temperature

(mm)

(in)

(Nm)

700

28

750

30

800

32

900

36

1000

40

1050

42

1100

44

1150

46

1200

48

to to to to to to to to to to to to to to to to to to

A 216 WCB

A351 gr.CF8M

17686 27418 21799 33769 21237 33206 20094 32064 36010 56694 35171 55855 35171 55855 35171 55855 44659 75507

CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN

18498 23803 22752 29324 22396 28761 21254 27618 38014 49012 37175 48173 37175 48173 37175 48173 39315 64969

1,0

§Trim D Max allowable torque at ambient DN

DN

(mm)

(in)

80

3

100

4

150

6

200

8

250

10

300

12

350

14

400

16

450

18

500

20

600

24

700

28

750

30

temperature

A 216 WCB

A351 gr.CF8M

(Nm) to to to to to to to to to to to to to to to to to to to to to to to to to to

CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN CLOSE OPEN

247 412 1057 1680 1822 3039 3897 6482 6985 11706 8276 14404 13276 23007 15586 27555 28672 49355 39407 67779 68553 117580 110600 188454 100864 178718

263 351 1118 1449 1940 2587 4147 5522 7443 9953 8870 12128 14218 19393 16745 23110 30676 41673 42156 57242 73303 99372 118143 159539 108407 149803

Ratio between max. allowable Torque and Max. allowable Torque at ambient temperature

A216 WCB

Body Material

0,9

A351 gr.CF8M

0,8

0,7

0,6

0,5

0,4 0

100

200

300

400

500

600

700

Temperature (°C)

Notes 1. Unidirectional – Bi-directional installation. Shaft side installation is the preferred direction as the fluid pressure helps seat the seal ring. Disc side installation requires a higher end to close torque, as the fluid action is opposite. 2. End to close – Start to open torques. End to close is the torque required at 0° disc position angle to properly seat the seal ring and to reach the desired tightness performances. All safety factors are already included in the published torque values both for test and for operating conditions. Start to open is the torque required at 0° disc position angle to properly unseat the seal ring. Within the first degrees of disc movement the seal ring is totally unseated and the torque values drastically lower during the rest of the travel. 3. Running torque and Dynamic torque. Running torque is the torque required to operate the valve from 0° to 90° degrees of opening (and closing). Dynamic torque shows its effects with high fluid pipe velocities. Only above 3 m/s (10 ft/s) for liquid medium and 50 m/s (164 ft/s) for gaseous medium dynamic torque cannot be neglected. Tyco reserves the right to change the contents without notice

page 11

Vanessa Series 30,000 Rotary Process Valve

Pressure/temperature ratings in barg/psig (ANSI B16.34)

Notes

PRESSURE

All Vanessa valves are rated fully in accordance with ANSI B16.34. The table here represented indicates the pressure/temperature rating values as per ANSI B16.34, 1996.

TEMPERATURE

Weight comparison - ANSI class 150

Gate Valve Ball Valve

WEIGHT (in kilos)

Vanessa Series 30,000 - Double Flanged Configuration

SIZE (in inches)

Weight comparison - ANSI class 300

Gate Valve Ball Valve

WEIGHT (in kilos)

Vanessa Series 30,000 - Double Flanged Configuration

SIZE (in inches) Tyco reserves the right to change the contents without notice

page 12