XD 12 V Accessory Socket Installation Instructions

USE AND CARE INFORMATION. Check the accessory mounts frequently and. • retighten if necessary. Use a 1 amp fuse for replacement of the fuse in the. • ...

2 downloads 588 Views 449KB Size
Accessory

INSTALLATION INSTRUCTIONS

Application

Publication No.

Mll 13973

12 V ACCESSORY SOCKET

NC700X/XD

P/N 08V71-MGS-A30

Issue Date

February 2012

Honda Dealer: Please give a copy of these instructions to your customer. PARTS LIST

RELAY SET Sold separately (1) (2)

SOCKET HARNESS

SOCKET RING ACC SOCKET

(2)

Description

Qty

(1)

Fuse (7.5 A)

1

(2)

Relay

1

TOOLS AND SUPPLIES REQUIRED (4) (1)

(3)

No.

No.

Description

Qty

(1)

Socket assy.

1

(2)

Wire tie

1

(3)

ACC harness

1

(4)

Safety label

1

Side cutters Electric drill Hole saw (30 mm) Awl Ruler Electrical tape Isopropyl alcohol Shop towel

TORQUE INFORMATION Refer to the Service Manual for the torque values of the removed parts.

SUB HARNESS Sold separately

(1) (2)

No.

Description

Qty

(1)

Sub harness

1

(2)

Wire tie

1

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

87957-MGS-A300

1 of 7

USE AND CARE INFORMATION

PREPARING THE RELAY SET

• Check the accessor y mounts frequently and retighten if necessary. • Use a 1 amp fuse for replacement of the fuse in the accessory harness. Do not use any other fuse for replacement. • Use a 7.5 amp fuse for replacement of the fuse in the Relay Set. Do not use any other fuse for replacement. • The maximum power rating of connected accessories is 12 W (12 V, 1 A). • Use accessories with the engine running to avoid discharging the battery. • Switch the headlight to low beam when accessories are connected to avoid discharging the battery. • Do not use a cigarette lighter, as this can cause a malfunction. • Cover the socket with the cap when the accessory socket is not used to prevent entry of foreign objects. • Carefully secure any connected devices, as vibrations may cause them to shift unexpectedly.

1.

Refer to the Service Manual for the motorcycle, remove the maintenance lid and disconnect the negative cable from the battery.

MAINTENANCE LID

SCREW

INSTALLATION INFORMATION

BOLT

CAUTION: • To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory. NOTE: • The following accessories (sold separately) are required to install this accessory: – Sub Harness – Relay Set • Reinstall the removed parts on the motorcycle and make sure that wires and harnesses are not pinched. • Disconnect the negative (-) cable from the battery before installing this accessory. • The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery. • Trim the excess ends off the wire ties after attaching them to the wire harnesses. Do not allow the cut part of the wire tie to interfere with any harness or brake hose. • When replacing the Sub Harness or Relay Set, follow the instructions described in these installation instructions.

2 of 7

2.

NEGATIVE CABLE

Remove the fuse box cover as shown.

FUSE BOX COVER

87957-MGS-A300

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

3. Install the relay and fuse in the positions shown.

2. Refer to the Service Manual for the motorcycle, remove the left air duct.

FUSE LEFT AIR DUCT SCREW

CLIP

FUSE

RELAY

RELAY

ACC SOCKET INSTALLATION 1. Confirm the negative (-) cable is disconnected from the battery. See PREPARING THE RELAY SET for detailed instructions. 2. Refer to the Service Manual for the motorcycle, remove the seats. SINGLE SEAT BOLT

3. Remove the clip and open the front part of the left seat cowl slightly as shown.

PASSENGER SEAT Open.

CLIP

LEFT SEAT COWL

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

87957-MGS-A300

3 of 7

4. Refer to the Service Manual for the motorcycle, remove the left side cover. BOLTS

6. Drill a 30 mm hole at the factory marked line on the side of the luggage box using an electric drill and hole saw. •• Remove any burrs from the edge of the hole. Mark with an awl in the position shown.

BOLT 15 mm

15 mm

SCREW CLIP CLIP FACTORY MARKED LINE

AWL

CLIP BOLTS

LEFT SIDE COVER

5. Refer to the Service Manual for the motorcycle, remove the left front side cowl. CLIP

FACTORY MARKED LINE ELECTRIC DRILL (30 mm HOLE SAW) Drill at the marked point.

BOLT

CONNECTOR Disconnect.

CLIP LEFT FRONT SIDE COWL

4 of 7

BOLT

87957-MGS-A300

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

7.

Install the ACC socket as shown.

9.

Connect the sub harness as shown. SUB HARNESS

MOTORCYCLE’S HARNESS

CAP Close the cap when not in use.

10. Secure the 6-pin waterproof connector with electrical tape as shown.

SOCKET RING ACC SOCKET

8.

6-PIN WATERPROOF CONNECTOR

SUB HARNESS

Release the motorcycle’s 6-pin waterproof connector as shown.

ELECTRICAL TAPE Secure the 6-pin waterproof connector to the motorcycle’s harness.

MOTORCYCLE’S HARNESS

MOTORCYCLE’S 6-PIN WATERPROOF CONNECTOR

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

87957-MGS-A300

5 of 7

11. Connect the ACC harness between the socket harness and the sub harness as shown.

13. Secure the harnesses with the wire tie as shown. MOTORCYCLE’S HARNESS

SUB HARNESS HARNESS BOOT

SUB HARNESS

SOCKET HARNESS ACC HARNESS

WIRE TIE Included in the Sub harness. Secure the harness boot to the motorcycle’s harness.

SOCKET HARNESS

12. Cover the connectors with the harness boot as shown.

SUB HARNESS

14. Bundle the socket harness and secure it with the wire tie as shown. HARNESS BOOT

ACC HARNESS

MOTORCYCLE’S HARNESS

SOCKET HARNESS

SOCKET HARNESS

SOCKET HARNESS

6 of 7

HARNESS BOOT

87957-MGS-A300

WIRE TIE Secure the socket harness to the motorcycle’s harness.

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

15. Attach the safety label in the position shown. SAFETY LABEL Before attaching, thoroughly clean the area where the safety label will be attached.

16. Install the motorcycle’s parts in the reverse order of removal. • Confirm that any harness is not caught or too tight.

© 2012 Honda Motor Co., Ltd. - All Rights Reserved.

87957-MGS-A300

7 of 7