Target Audience : Machine Operators, Team Leaders, Shift leaders, Purpose of Module :To develop the practical ability to write and use Standard Work C...
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Training Pack
Standard Work Standard Work Combination Tables
Aims and Objectives Target Audience : Machine Operators, Team Leaders, Shift leaders,
Purpose of Module :To develop the practical ability to write and use Standard Work Combination Tables
Aims & Objectives : • Understanding of Standard Work Combination Tables • Ensure people can interpret Standard Work Combination Tables and be able to translate into effective management of their resources • Enable people to write and use Standard Work Combination Tables in continuous improvement activities
Introductions
• Name • Department • Current knowledge of Standard Work and it’s benefits
Standard Work Combination Table - Definition The Standard Work Combination Table combines human movement and machine movement based on takt time and is used as a tool to determine the range of work and work sequence for which a team member is responsible.
Human work and Machine work
The key notion for the elimination of waste and the effective combination of work on the shopfloor is the separation of machine work and human work. When we observe the work in which operators handle machinery, then that work can be classified into machine or human work. Understanding the separation of human and machine work is the basis for understanding the interface between these two elements. If operators are merely observing the machine working then this is the waste of “Waiting” and should be eliminated.
Human work
This refers to work that cannot be completed without human effort. For example, • picking up materials • putting materials onto a machine • operating the controls of a machine • manual slaving etc.
Machine work
This refers to work or incidental work that equipment, which has been started by human hand, automatically performs operations. • Milling • Auto riveting / bolting • Auto inspection (Hole probes)
Standard Symbols The four basic symbols used in Standard work combination tables are:
Manual Automatic Walking Waiting
HOW TO DISPLAY WORK ON THE STANDARDISED WORK COMBINATION TABLE Manual Work Takt Time
Walk Automatic Cycle
Wait
HOW TO DISPLAY WORK ON THE STANDARDISED WORK COMBINATION TABLE Returning to the same process. TT 1 2,4 3,5
Issue date 30/09/99
Part Number / Name STANDARDISED WORK COMBINATION TABLE Group Leader 123ABC / Widget LH Qty / shift: 169 Takt Time:162 Process Machine and sub Available time:480’ Supervisor Cycle time assembly Department: MachineProd/Engineer WORK SEQ’
OPERATION
TIME MAN AUTO WALK
1 2
Select part A
2
Set into M/C 1
10
3
Start machine
1 84
4 5
Select part B
2
Set into jig
9
6
Select part C
2
7
Fit C to B
15
8
Set C/B to m/c 2
11
9
Start m/c
1 41
10 Remove A from m/c 15 7 11 Set A to jig 12 Remove C/B from m/c5 15 13 Screw C/B to A 14 Check torque 8 15 Put in finished bin
