compressed air re-invented - INGERSOLL RAND

finally, the world's most “I need a convenient, easy-to-use system that can GROW with my business." UNIGY is an amazingly easy to use air compressor p...

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compressed air re-invented

finally, the world's most

“I need a compressed air system that performs reliably, even in the toughest conditions."

The UNIGY "Total Air System" combines Smart Package Integration, the latest compressor and air dryer technology, class leading filtration and the exclusive IntelliDrive power system to deliver the best value available. Performance by Design Integrated air compressor module combining: • High efficiency, industry-leading airend • Integral coolant sump • High efficiency separation system • Integrated air passages, in place of troublesome hoses and connections IntelliDrive power system includes: • High efficiency induction motor • Integrated Variable Frequency Drive with speed control • Virtual gear set providing flexible power and pressure ranges • Leading control and protection • Soft starting, which eliminates drive stress High efficiency air treatment package includes: • Full capacity, energy saving, cycling air dryer • Two stages of filtration to minimize pressure drops • Fine discharge air pressure control

logical air compressor

compressed air re-invented

UNIGY delivers… • Up to 35% energy savings • Maximum operating flexibility to meet your individual site needs • Maximum air delivery • Lowest power consumption at start-up, full load and part load conditions • Elimination of wear parts for longer life and maximum operating availability • Inherent reliability • High quality, filtered and dried discharge air

…one day, all compressors could look like this.

finally, the world's most

“I need a convenient, easy-to-use system that can GROW with my business."

UNIGY is an amazingly easy to use air compressor package, which delivers more for your business and peace of mind for you. The IntelliDrive power unit makes life easy in so many ways. • Quiet in operation. Low noise has long been accepted as an indicator of quality. The whisper quiet UNIGY means that you can locate your compressor close to where you want to use the air, even if there are people in the vicinity. • Lowers the cost of installation • Reduces the cost of pressure losses, making your system more energy efficient • Easy operation and supervision when in use • VFD controlled capacity regulation. Responding to fluctuation in your system demand and maintaining a close controlled system pressure, UNIGY automatically adjusts its compressed air output, allowing you to: • Save up to 35% energy cost • Achieve higher productivity from your air system • Maintain optimum performance from the tools and equipment that you operate

• The compressor with virtual gears which can grow with you. UNIGY will operate effectively, maintaining a stable pressure between maximum capacity at full power of 15 hp (11 kW) duty, down to as little as 30% of its output before stopping. To maximize the control of your system, UNIGY with IntelliDrive can apply virtual gear set technology to operate limiting power to 7.5hp (5.5 kW), 10 hp (7.5 kW) or 15 hp (11 kW) duties. This provides unequalled flexibility and system management options. The UNIGY machine also has a range of operating pressure settings, which allow you to select an optimal pressure for your installation.

easy to use air compressor

• IntelliDrive supply flexibility. UNIGY can also operate over a range of input voltages and non TAS packages can operate equally on 50 or 60 Hz power supply. Should you need to relocate your compressor to an area with different power supply, the IntelliDrive can make life simple.

UNIGY will… • Accommodate future growth in your air system • Allow you to double your capacity from an initial minimum to maximum • Eliminate risk of getting capacity or pressure wrong

finally, the world's most

“We may be a smaller business but I can still measure efficiency, and see the value of year on year saving."

UNIGY saves you money by lowering your operating cost. This cost saving keeps being delivered to your bottom line, year after year.

• Best efficiency at part load When operating at part load, the performance is top in class. The variable speed IntelliDrive avoids load cycling and maintains a steady state of operation, thus reducing both

• "Cruise control" for your compressed air system UNIGY control is delivered by variable frequency speed regulating drive. This maintains a close controlled system pressure, automatically adjusting its output, to achieve the highest efficiency for your operation. This avoids wasted energy caused by excessive pressure band or unloaded running.

operating costs, by as much as 35%, and maintenance costs.

economical air compressor Compressor with on/off line

UNIGY with Intellidrive

• Soft start lowers your operating cost The gentle start cycle of the IntelliDrive increases the service life meaning that frequent stop and restart cycles are permitted, without the risk of overheating. As soon as UNIGY senses a low demand, the machine will stop immediately and restart whenever required.

• High full load operating efficiency Class-leading performance achieved by state of the art airend design and manufacturing

• Multiple machine operation

processes, coupled with the reduction of

When operating as a pressure trim machine,

internal losses, means that UNIGY delivers

the power savings achieved by a single

benchmark full load performance.

compressor is multiplied by additional savings achieved over the full installation.

finally, the world's best

Long Term Value There is more to value than simply price. The commitment of many thousands of dedicated compressed air specialists, either directly employed or members of a select market channel partnership, mean that friendly Ingersoll-Rand support is close at hand.

In addition to parts availability, qualified on-site service is available globally. It is easy to understand why the retained value of Ingersoll-Rand equipment is higher than most used equipment of similar age.

value air compressor

“It's more than just the equipment, I want to deal with people who are dedicated to providing me with total service."

• Leading warranty as standard

• Unique multi-function display, like a

The Ingersoll-Rand UNIGY compressor comes

built in service team

with a two year inclusive warranty package,

With a service requirement of

with further additional 3 year parts warranty

3,000 hours or annually, UNIGY

coverage. There are options available to

has taken the guesswork out

extend the warranty cover

of when to service your

and get total peace of

compressor, by providing an

mind with Aircare.

electronic indicator which continuously shows life remaining

• Parts kits make it easy

before maintenance is required. This

Ensure that you have all the right parts at

electronic wizard also displays:

hand with simple to order parts kits.

• Package discharge pressure

Ingersoll-Rand’s reputation for compressor

• Total hours run

parts availability is second to none.

• Maintenance timer • Time of day

• Ultra Plus Coolant

• Fault indicator

Save cost with the advanced

• Bar graph indicating service %

synthetic compressor

• “Get parts” indication at 20%

coolant which is supplied

• Flashing LED at 10% remain

as standard.

• Continuous warning if service overdue

• Reduces friction and wear • Long coolant operating life

The work required to change the service parts

• Simple condensate separation

is basic and minimal. Of course, if you prefer

characteristics • High level of biodegradeability

not to do the work yourself, we are happy to provide the on site service.

finally, the world's most

“I insist on getting the best buy for me and my company."

Whatever your business, judging best value requires you to focus on that which is most important to your own business. System reliability is usually fundamental, as the cost resulting from system failure frequently outweighs the cost of avoidance. After ensuring that this basic need is met, individual preferences become more important.

Ingersoll-Rand offers • Unsurpassed local customer support • Proven track record of delivering quality and reliability for over 100 years • Investment in research and development ensuring leading performance • Full range of compressed air system and application solutions As well as being suitable for multiple electrical supplies, UNIGY is so flexible, so easy to apply, so efficient in application over a wide range of power or pressure. What is more, Ingersoll-Rand customer support teams will help you to keep it that way.

The best overall value… getting the most out of your investment.

preferred air compressor

Model Reference

UNIGY TAS PERFORMANCE DATA Nominal Power

Rated Pressure

Minimum Capacity

Maximum Capacity

60 Hz

50 Hz

hp

kW

psig

barg

cfm

m3/min

cfm

m3/min

UNI-7TAS-100 UNI-7TAS-130 UNI-10TAS-100 UNI-10TAS-130 UNI-10TAS-175 UNI-15TAS-100 UNI-15TAS-130 UNI-15TAS-175

UNI-5TAS-7 UNI-5TAS-9 UNI-7TAS-7 UNI-7TAS-9 UNI-7TAS-12 UNI-11TAS-7 UNI-11TAS-9 UNI-11TAS-12

7.5 7.5 10 10 10 15 15 15

5.5 5.5 7.5 7.5 7.5 11 11 11

100 130 100 130 175 100 130 175

7.0 9.0 7.0 9.0 12.1 7.0 9.0 12.1

17 22 17 22 23 17 22 23

0.48 0.62 0.48 0.62 0.66 0.48 0.62 0.66

31 27 42 35 25 60 51 40

0.88 0.76 1.19 0.99 0.71 1.70 1.45 1.13

UNIGY Dimensions Baseplate unit

length inch mm 51.8 1315

width inch mm 28.8 731

height inch mm 32.9 835

80 Gal Receiver

53.1

1349

28.8

731

57.5

1460

945

429

1040

472

120 Gal Receiver

74.7

1897

28.8

731

57.5

1460

977

444

1072

487

272 Litre Receiver

51.6

1311

28.8

731

57.5

1460

913

415

1008

458

500 Litre Receiver

81.1

2059

28.8

731

57.5

1460

1034

470

1129

513

Model Reference

weight non-TAS lbs kg 685 307

weight TAS lbs kg 780 350

UNIGY PERFORMANCE DATA

North American

Nominal Power International

hp

kW

Rated Pressure psig

barg

Minimum Capacity cfm

m3/min

Maximum Capacity cfm

m3/min

UNI-7-115 UNI-7-150 UNI-10-115 UNI-10-150 UNI-10-200 UNI-15-115 UNI-15-150 UNI-15-200

UNI-5-8 UNI-5-10 UNI-7-8 UNI-7-10 UNI-7-14 UNI-11-8 UNI-11-10 UNI-11-14

7.5 7.5 10 10 10 15 15 15

5.5 5.5 7.5 7.5 7.5 11 11 11

115 150 115 150 200 115 150 200

8.0 10.4 8.0 10.4 13.8 8.0 10.4 13.8

17 22 17 22 23 17 27 23

0.48 0.62 0.48 0.62 0.66 0.48 0.62 0.66

31 26 42 35 25 60 51 40

0.88 0.74 1.19 0.99 0.71 1.70 1.45 1.13

Maximum capacity tested in accordance with ISO 1217 1996 Annex C · 80 & 120 Gal receivers manufactured to ASME VIII Class 1 · 272 & 500 Litre receivers manufactured to EN 87/404

simple compressed air supply system

Ingersoll-Rand's Total Air System The right choice to maximize productivity and energy savings. As well as eliminating your task of selecting separate components, and reducing the extensive space requirements of the traditional compressed air system, the UNIGY Total Air System will provide your business with maximum efficiency, reliability, flexibility, and productivity.

Smart Integration Going far beyond combining the compressor, dryer and filters in one package, smart integration also: • Eliminates vulnerable interconnecting piping • Minimizes pressure losses and drops • Integrates the compressor, dryer and controls into an energy reducing optimized system • Incorporates the entire supply side system into one whisper quiet package enabling installation virtually anywhere • Provides generous space to promote cooling and allow unobstructed service

Dry & Clean Compressed Air The right air quality to do the job All UNIGY TAS packages come fully equipped with an integral, energy saving air treatment module including high performance air dryer and filtration pack to remove water, oil and particles from the air stream. All components are perfectly matched to deliver the right air quality to increase air powered tool and system equipment life.

High Efficiency Components The UNIGY TAS incorporates only the highest quality components to ensure that both system efficiency and productivity are maximized. A high efficiency compressor room without the hassle, complexity and costs of the traditional compressor room. UNIGY TAS packages come fully equipped with… • High Efficiency rotary screw air compressor - Constant pressure variable speed control sensing the system pressure • Energy Saving, Cycling Refrigerated Air Dryer • High Efficiency Coalescing filter • High Efficiency Particulate filter • Integral air receiver storage tank • Integrated compressor and dryer controls • Low pressure drop piping • Whisper quiet, low sound operation

Benefits are virtually endless… ✓ Plug-and-play simplicity - eliminates the number one cause of failure in air systems incorrect sizing and installation. ✓ Virtually no installation costs - eliminates 80% of install time, material & costs. ✓ Integral packaging saves valuable floor space for other uses. ✓ Lifetime power savings through variable speed operation, high efficient components and internal pressure reduction. ✓ Increased productivity through better air quality - elimination of water and corrosion results in extended tool & equipment life. ✓ Whisper quiet operation enables installation closer to point-of-use which can eliminate hundreds of feet in piping and costly pressure drops.

UNIGY’s unique ability to grow allows you to size for todays requirement and easily upgrade to meet tomorrows demands, or to size for future growth while operating at the most energy efficient today.

www.air.irco.com

Ingersoll-Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll-Rand does not approve specialised equipment for breathing air applications and assumes no responsibility or liability for compressors used for breathing air service. Nothing contained on these pages is intended to extend any warranty or representation expressed or implied, regarding the product described herein. Any such warranties or other terms and conditions of sale of products shall be in accordance with Ingersoll-Rand’s standard terms and conditions of sale for such products, which are available upon request. Product improvement is a continuing goal at Ingersoll-Rand. Designs and specifications are subject to change without notice or obligation.

Ingersoll-Rand Industrial Air Solutions P.O. Box 1840 800-D Beaty Street Davidson, NC 28036 © 2005 Ingersoll-Rand Company Form 1809A CPN 22660328

Ingersoll-Rand Industrial Air Solutions Swan Lane Hindley Green Wigan, WN6 4EZ, UK

Ingersoll-Rand Asia Pacific c/o Ingersoll-Rand South East Asia (Pte) Ltd 42, Benoi Road Singapore 629903