PRODUCT BROCHURE
MANUFACTURER OF TRUCK MUDGUARDS, MUDFLAPS, COMPONENTS, CUSTOMISED ACCESSORIES, LOAD SAFETY & COMPLIANCE PRODUCTS PROUDLY AUSTRALIAN MADE
“I make simple products and do it well… some say I over engineer them, therein lies the quality.”
BOB HEPWORTH (17.01.39 – 25.05.16) FOUNDER / DESIGNER / INNOVATOR
For over 30 years Truckmate® has provided Australian made, specialist spray suppression for the light and heavy vehicle industries. Designed exclusively in Australia, we are the leading supplier to many of the world’s leading OEM truck manufacturers and leading trailer manufacturers in Australia. With over 25 lines, starting with the first injection moulded mudguard and hanger bracket in Australia, we are proud to be innovators not imitators. The Truckmate® range and customised products will meet all your spray suppression, load safety and compliance needs.
Australian owned and operated From our beginnings in Silverwater and Concord we have been proudly Australian owned and operated. We truly believe that Australian made is best and our industry specialist staff are key to meeting our customers’ needs with superior product knowledge for nation-wide applications. Our highly skilled staff offer reliable advice on the range of items we manufacture to meet regulatory requirements and the customisation options available to make your vehicle stand out.
Our customers are key Truckmate® has a proud history of producing quality automotive parts and accessories for our customers. Our ‘customer first’ approach means we are constantly innovating to bring the best solutions to the market. We are always looking to improve our customer experience and will continue to partner with our customers to provide market leading solutions at competitive prices.
Let us help you If you have a product enquiry or spray suppression solution you need assistance with, let one of our sales team members help you out. To stay up to date with all Truckmate® products, please email your details to
[email protected]
01
CONTENTS
02
MUDGUARDS & COMPONENTS
03
MUDFLAPS & COMPONENTS
12
LOAD SAFETY & CUSTOMISED ACCESSORIES
20
COMPLIANCE PRODUCTS
22
CONTACT US
24
MUDGUARDS & COMPONENTS
03
MUDGUARDS Want the highest quality, industry-leading suppression solution for your truck, fleet or trailer? Truckmate® has been proudly manufacturing the industry’s most trusted mudguards in Australia for almost 30 years. Truckmate® – the preferred choice of the world’s leading OEM, fleet operators and discerning truck drivers. Our truck and trailer mudguards are injection moulded from the highest quality UV-stabilised, impact-modified polypropylene which is 100% recyclable. Built to suit all conditions and applications, our mudguards are manufactured with spray suppressant ribbing and an inbuilt track for attaching our additional brush spray suppression arch. Need Corporate colours? Want your trucks to stand out? We offer our mudguards in 12 standard colours; red (R), black (B), white (W), grey (GR), silver (S), yellow (Y), dark blue (DB), light blue (LB), dark green (DG), light green (LG), orange (O) and brown (BR). If your colour isn’t on the list, we can work with you to develop a custom colour to match any application – subject to minimum order quantities. Badge engineered mudguards available on request (minimum order quantities and tooling costs apply). CODE
SIZE
INFORMATION
MG620
620mm wide 1240mm long 610mm high
Previously known as MG22
MG650
650mm wide 1240mm long 610mm high
MG700
700mm wide 1240mm long 610mm high
04
New product exclusive to Truckmate® – coming soon
SSA100
HB300
CMBOS
610
x
1240 MG620: x = 620mm MG650: x = 650mm G700: x = 700mm
YOUR LOGO HERE
Truckmate® mudguard can be badge engineered with your logo
05
MUDGUARD MOUNTING HARDWARE & ACCESSORIES SIDE ELEVATION
Save time by ordering your mounting hardware and accessories at the same time as your mudguards. We stock a full range of mounting hardware and accessories to suit all mudguard applications.
40
15
Unsure of what equipment you’ll need? Let our expert staff help you with your mounting accessory requirements.
12
36
47
CHASSIS MOUNTING BRACKET REFLECTOR Reflective end-caps designed to suit chassis mounting brackets (product code CMBOS and CMBA) are injection moulded from polycarbonate. Unique design refracts light and becomes visible when lit by vehicle headlights which increases side-on visibility of trucks and trailers. Please note: all chassis mounting brackets including CMBOS and CMBA come fitted with reflective end-cap (product code REF) as standard. Replacement reflective end-caps are sold in packs of 10.
CHASSIS MOUNTING BRACKET – OFFSET TUBE Steel tube curved to follow the contour of the mudguard, with single bolt mounting point. Fitted with reflector end cap. Available in zinc plated, chrome, powder-coated black or powder-coated red. Available in custom colour by request750 - POA.
SIDE ELEVATION 51
A
A
A
A
SECTION A 4.5
SECTION A
20
20
60.3 60.3
4.5
20 100
20
17
20
750
61
CHASSIS MOUNTING BRACKET BOSSCAP Bosscaps designed to suit chassis mounting bracket offset tube (product code CMBOS) are injection moulded from polycarbonate. Available in black, silver or chrome-plated are sold in packs of 10.
100 CODE
SIZE
INFORMATION
CODE
COLOUR
INFORMATION
CMBOS_Z
750mm long
Zinc plated finish
REF
Orange reflective
Pack of 10
CMBOS_C
750mm long
Chrome finish
BCAP_B
Black
Pack of 10
CMBOS_B
750mm long
Black powder coat finish
BCAP_S
Silver
Pack of 10
CMBOS_R
750mm long
Red powder coat finish
BCAP_C
Chrome-plated
Pack of 10
06
CHASSIS MOUNTING ADAPTOR (TO SUIT CMBA_H)
CHASSIS MOUNTING BRACKETS – STRAIGHT TUBE
Triangular base plate made from 12mm zinc plated steel for attaching CMBA to tanker and trailer frames. Includes hardware.
116
Straight aluminium tube with triangular flanged base bonded together with vibration-dampening polyurethane which mounts directly to the trailer chassis. Fitted with reflective end cap. Includes hardware.
CODE
SIZE
INFORMATION
CMBA_H
760mm long
Includes hardware 96 128 151 12
Aluminium Casting
12 10
Aluminium Tube
116
48.6mm O.D. x 4.47mm Wall
10 12
Polyurethane ‘Cast in’ Bush Hardness 70 Shore A
CODE
SIZE
INFORMATION
CMA
12mm deep
Includes hardware
07
MUDGUARD MOUNTING HARDWARE AND ACCESSORIES
HANGER BRACKET Mudguard mounting bracket designed to connect chassis mounting bracket (product code CMBOS and CMBA) to the mudguard (product code MG620/650/700). Injection moulded from high quality UV-stabilised nylon. Includes mounting strap for internal support. Available in grey and black. Includes hardware.
CMBOS SPACER KIT
69
69
47
26
47
18
Steel spacer used for guard adjustment and bracket stabilisation.
159 29
35
17
290
CODE
SIZE
INFORMATION
HB300_G
49mm (w) x 290mm (l)
Grey
HB300_B
49mm (w) x 290mm (l)
Black
08
9 3
70
24.5
CODE
INFORMATION
CMBOS_SK
Sold as shown
17
LOOP KIT Black rubber sheet, connects two mudguards end to end to decrease spray between wheels. Made from flexible 3mm black rubber, comes complete with nylon mounting straps and mounting hardware to suit MG620, MG650 and MG700.
DRESS-STRIP Stainless steel mudguard insert to enhance vehicle appearance. Includes hardware.
SIZE
INFORMATION
MGSSDS
86mm (w) x 1720mm (l)
Includes hardware
330
CODE
595
CODE
SIZE
INFORMATION
LK600
595mm x 330mm
Includes hardware
09
SPRAY SUPPRESSION AND MOUNTING EQUIPMENT Australian truck drivers face some of the toughest road conditions in the world. Truckmate® supply a range of spray suppression solutions to meet these conditions. Need guidance on the best solution possible for your vehicle? Let our expert staff guide you through our various solutions.
RIGID SKIRTING
x
Straight stainless steel carrier with 100mm or 175mm polypropylene filament skirt – sold in 2 metre lengths.
2000 SS100: x = 100mm / SS175: x = 175mm
SPRAY ARCH
CODE
LENGTH OF FILAMENT STRANDS
SKIRT LENGTH
SS100
100mm
2 metre
SS175
175mm
2 metre
500
Arched stainless steel carrier with 100mm polypropylene filament skirt – to suit Truckmate® mudguards (product code MG620/650/700).
FLEXIBLE SKIRTING 1165
CODE
LENGTH OF FILAMENT STRANDS
SSA100
100mm
Polypropylene filament skirt with flexible carrier. Suits aluminium extrusion (product codes TAF and TAH).
x
100
x
10
CODE
LENGTH OF FILAMENT STRANDS (x)
SKIRT LENGTH (y)
F75
75mm
30m roll
F100
100mm
30m roll
F175
175mm
2m length
F275
275mm
2m length
TAH
TAF
ALUMINIUM EXTRUSION Mounting hardware for rigid and flexible skirting. Available in F or H profile. CODE
DESCRIPTION
LENGTH
TAF
F profile
2 metre
TAH
H profile
2 metre
TAF
SPRING CLIP Hardened steel clips with molybond coating to secure flexible skirting to truck body. Available in F or H profile. 18
SCF
4
5
6
14
2
31
4
5
4
96
5
4
SCH
TAH
2
14
31
6
4
5
4 CODE
DESCRIPTION
INFORMATION
SCF
F profile
Sold in packs of 50
SCH
H profile
Sold in packs of 50
11
MUDFLAPS & COMPONENTS
12
Truckmate® produced its first PVC mudflap in 1983 and continues to supply most of the biggest names in the Australian trucking industry. Our customers keep using our quality products because we have the best performing mudflaps in a range of sizes and styles to suit your needs. Manufactured fully in-house in Sydney Australia from premium raw materials – Truckmate’s quality PVC mudflaps have been trusted to go the distance on hundreds of thousands of trucks across the country and overseas.
All of our monogrammed and universal mudflaps are injection moulded from UV-stabilised flexible polyvinyl compound (PVC) which is 100% recyclable. They are available in standard industry sizes to suit all types of transport vehicles. Rigid anti-spray mudflaps and raw sheet, meets all other small truck and truck-trailer applications.
13
MONOGRAMMED AND 4x4 MUDFLAPS
YOUR LOGO HERE Anti-Spray backing
MONOGRAMMED MUDFLAPS
CODE
DESCRIPTION (AS = ANTI-SPRAY BACKING)
LENGTH
WIDTH
6” / 150mm
24” / 605mm
10” / 250mm
8” / 205mm
1009_
10” / 250mm
9” / 230mm
1112_
11” / 280mm
12” / 310mm
1209_
12” / 310mm
9” / 230mm
1218_
12” / 310mm
18” / 455mm
1317_
13” / 330mm
17” / 405mm
13” / 330mm
24” / 605mm
1409_
14” / 355mm
9” / 230mm
1412_
14” / 355mm
12” / 310mm
Custom colours, multi-coloured logos and screen printing available. Please call and speak with one of our helpful team members. Design and tooling costs apply – POA.
1422_
14” / 355mm
22” / 560mm
Please note: minimum quantities required;
Let Truckmate® turn your mudflap into an advertisement for your business with custom-designed mudflaps. Manufactured to the highest standards, our monogrammed mudflaps can be made-to-order with your branding – in your corporate colours! Our premium injection moulding and printing processes ensure you receive a quality, long-lasting product. Supply your own artwork or let our highly skilled in-house design staff create a suitable design. Set on plain back mudflaps or anti-spray mudflaps, our monogrammed mudflaps can be customised with your logo, text and border raised and printed with one or more colours.
50 per order for mudflap sizes: 0624, 1218, 1317, 1818, 2418, 1422, 1324, 1524, 2424 and 3024. 100 per order for mudflap sizes: 1008, 1009, 1112, 1209, 1409 and 1412.
14
0624_W or B 1008_
1324_
No border
Available in AS
1524_
Available in AS
15” / 385mm
24” / 605mm
1818_
Available in AS
18” / 455mm
18” / 455mm
1824_
Available in AS
18” / 455mm
24” / 605mm
2418_
Available in AS
24” / 610mm
18” / 455mm
2424_
Available in AS
24” / 610mm
24” / 605mm
3024_
Available in AS
30” / 760mm
24” / 605mm
See page 17 for technical drawings
MONOGRAMMED 4x4 MUDFLAPS Printed mudflaps for 4 Wheel-Drives, utes and trailers. Available in black PVC with white print. Options include: 4X4, 4X4 off-road, 4WD or 4WD off-road.
4x4
4 Wheel-Drive
CODE
LENGTH
WIDTH
1009
10” / 250mm
9” / 230mm
1112
11” / 280mm
12” / 310mm
1209
12” / 310mm
9” / 230mm
1409
14” / 355mm
9” / 230mm
1412
14” / 355mm
12” / 310mm
1911
19” / 483mm
11” / 280mm
15
UNIVERSAL MUDFLAPS Mudflaps with raised border and mounting holes to suit. Black and white remain the preferred choice for most customers. Custom colours available (pricing for additional colour to be quoted on request). Available with plain back or with anti-spray ribbing on selected sizes. Anti-Spray mudflaps ribbing runs vertically to catch and push water down to the road. Ideal for trucks and trailers that require a spray suppressant product.
CODE
DESCRIPTION (AS = ANTI-SPRAY BACKING)
LENGTH
6” / 150mm
24” / 605mm
No border
10” / 250mm
8” / 205mm
1009_
10” / 250mm
9” / 230mm
1112_
11” / 280mm
12” / 310mm
1209_
12” / 310mm
9” / 230mm
1218_
12” / 310mm
18” / 455mm
1317_
13” / 330mm
17” / 405mm
13” / 330mm
24” / 605mm
1409_
14” / 355mm
9” / 230mm
1412_
14” / 355mm
12” / 310mm
1422_
14” / 355mm
22” / 560mm
0624_W or B 1008_
1324_
Available in AS
WIDTH
1524_
Available in AS
15” / 385mm
24” / 605mm
1818_
Available in AS
18” / 455mm
18” / 455mm
1824_
Available in AS
18” / 455mm
24” / 605mm
2418_
Available in AS
24” / 605mm
18” / 455mm
2424_
Available in AS
24” / 605mm
24” / 605mm
3024_
Available in AS
30” / 760mm
24” / 605mm
16
Anti-Spray backing
1209 1412
1009 1209
1209
1409
1409
310
1009 1112
1112
1412
1412
285
250
1008
305
230
355
250
210
355
1409
455
605
330
1218
1324 1524 1824
2424
3024
560
1317
355
430
335
1317
2418 760
605
1008
1818 605
455
455
385
310
1008
1422
17
RIGID MUDFLAPS Rigid mudflaps with anti-spray backing Non-flexible 3mm white polyethylene sheet mudflap with a patented black anti-spray backing with mounting holes made to standard industry sizes to suit small trucks and truck-trailers. Can be screen-printed with your logo and text.
RIGID ANTI-SPRAY MASTERSHEET Raw sheet also available for other applications.
CODE
PACK SIZE
LENGTH
WIDTH
3624_RAW
76
36” / 310mm
24” / 610mm
4824_RAW
56
48” / 330mm
24” / 610mm
18
CODE
LENGTH
WIDTH
1224_RAS
12” / 310mm
24” / 605mm
1324_RAS
13” / 330mm
24” / 605mm
1422_RAS
14” / 355mm
22” / 560mm
1524_RAS
15” / 385mm
24” / 605mm
1818_RAS
18” / 455mm
18” / 455mm
1824_RAS
18” / 455mm
24” / 605mm
2424_RAS
24” / 605mm
24” / 605mm
3024_RAS
30” / 760mm
24” / 605mm
3624_RAS
36” / 915mm
24” / 605mm
220
MUDFLAP MOUNTING HARDWARE AND ACCESSORIES
350
ASB18
ASB24
500
MOUNTING STRAP Injection moulded from black UV-stabilised nylon with mounting holes to suit, produced to secure mudflaps. Available in 4 sizes to suit standard mudflap widths. Mounting hardware not included.
225
125
ASBSF
MS18, 22, 24 Thickness: 5.6mm Holes: 10mm 125 27
125
220
MS9 Thickness: 5mm Holes: 6mm
91 22
91
ASB30
160
ASBLF
160 28
160
350
452
546
176
176 30
176
ANTI-SAIL BRACKET
595
CODE
TO SUIT MUDFLAP SIZE
INFORMATION
MS_9
1008, 1009, 1112, 1209, 1409 and 1412
Sold in packs of 10
MS_18
1218, 1317, 1818 and 2418
Sold in packs of 10
MS_22
1422
Sold in packs of 10
MS_24
1324, 1524, 1824, 2424 and 3024
Sold in packs of 10
MS_26
1826
Sold in packs of 10
Zinc plated 8mm frame with 2-bolt mounting point to support and stabilise mudflaps and prevent excessive movement especially when vehicles are reversing. Available in 3 sizes for mudflaps positioned to the rear of the tyre and 2 sizes for mudflaps positioned to the front of the tyre. All to suit standard mudflap lengths. Hardware not included. CODE
TO SUIT MUDFLAP SIZE
INFORMATION
ASB_18
1818, 1824
Sold in packs of 10
ASB_24
2418, 2424
Sold in packs of 10
ASB_30
3024
Sold in packs of 10
ASB_SF
Short-front bracket to suit 24” wide mudflaps
Sold in packs of 10
ASB_LF
Long-front bracket to suit 24” wide mudflaps
Sold in packs of 10
19
LOAD SAFETY & CUSTOMISED ACCESSORIES
20
LOAD ANGLE Our customisable load protectors have been designed to help drivers secure their loads quickly, safely and easily.
UNIVERSAL FLOOR MAT Flexible and hard-wearing interior floormat made from 100% recyclable injection moulded PVC with contoured lip and non-slip backing designed to contour easily to the cabin floor and collect dirt and debris.
Injection moulded from the high quality UV-stabilised, impact-modified polypropylene to comply with RMS standards and are 100% recyclable. Our load angles are available in 2 lengths, 500mm and 1050mm.
Truckmate® branded mats available in 2 standard colours; black (B) and grey (GR).
Need a custom colour?
Badge engineered floormats available on request (minimum order quantities and tooling costs apply).
We can work with you to develop a custom colour to match any application (subject to minimum order quantities).
Custom colours available upon request (subject to minimum order).
35
620
Badge engineered load angles are available on request (minimum order quantities and tooling costs apply).
180
450
37
102
140
197
190
CODE
LENGTH
LA_500_
500mm
LA_1050_
1050mm
CODE
LENGTH
WIDTH
MAT
620mm
450mm
21
COMPLIANCE PRODUCTS
20 22
REFLECTIVE TAP SELECTOR GUIDE
3M™ REFLECTIVE TAPE
3M™ REFLECTIVE TAPE SELECTOR GUIDE
3M’s Diamond Grade™ Reflective Tapes deliver outstanding vehicle visibility and improve safety by significantly reducing the chance of an accident.
Full Contour Markings
Full-contour and partial-contour vehicle markings are recommended in Australia under the ATA Industry Technical Advisory Procedure for Heavy Vehicle Visibility. 3M’s Diamond Grade™ Reflective Tapes provide outstanding reflectivity at every viewing distance and in all weather conditions. Available in 3 colours; red (R), white (W) and yellow (Y) and comes in 3 metre, 15 metre and 45.7 metre rolls.
Partial Contour Markings
Tanker Strip Markings
Tanker with reflective graphics
All round strip white on yellow
Red stripes
Dog and Trailer Strip Markings CODE
DESCRIPTION
COLOUR GUIDE
TAPE_R
Red
For use on the REAR side of vehicles
TAPE_W
White
For use on the FRONT side of vehicles
TAPE_Y
Yellow
For use on the SIDE of vehicles
Strip markings of white or yellow on the sides
3M™ TANKER OVALS Also available is the Tanker series. Ideal for curved or complex shapes such as tanker bodies. Edge sealed and individually cut on a liner so easily positioned independently as required. CODE
DESCRIPTION
INFORMATION
TAPE_OVAL_R
Red
For curved or complex shapes
23
CONTACT US
Our modern warehouse facility and skilled dispatch team ensure your order is delivered on time, every time. Our sales team are here to answer your product enquiries and guide you through our diverse range of spray suppression solutions. We look forward to hearing from you.
Phone: + 61 2 9725 2777
Contact: Lee Annett Business Development Manager 0408 646 088
[email protected]
24
Email:
[email protected]
We can come to you
Visit: 5 Walker Place Wetherill Park NSW 2164
Retail sales: We will happily refer you to a local distributor
00
PROUDLY AUSTRALIAN MADE
5 Walker Place Wetherill Park (Sydney) NSW 2164 P: + 61 2 9725 2777 F: + 61 2 9756 1737
PROUDLY AUSTRALIAN MADE truckmate.com.au
