The Yuba® Advantage: Heat Exchanger Solutions
SPX Heat Transfer LLC • 2121 North 161st East Ave. • Tulsa, Oklahoma 74116 • (P) 918.234.6000 • (F) 918.234.3345 • spxheattransfer.com Proprietary to SPX Heat Transfer LLC 2015
Solution Overview SPX Heat Transfer – An Industry Leader SPX Heat Transfer LLC is a fully integrated company committed to providing advanced engineering design, the highest quality fabrication, and turnkey field service for virtually any heat transfer need. We understand the requirements of your RFP, and we welcome the opportunity to fulfill those requirements with a cost-effective value-added, and precision quality solution. An SPX Heat Transfer solution means:
Customized engineering design o
Our customers' needs, both short and long-term, take priority over all other considerations at the outset of each project.
Leading edge fabrication capabilities o
Encompassing nearly 230,000 square feet, SPX Heat Transfer facilities are purpose-built for fabrication of heat transfer equipment, enabling the highest levels of quality for custom and precision manufacturing.
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All domestic manufacturing, with major machine tool and technology investments continuing, including:
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Computer Numeric Controlled (CNC) BTA Deep Hole Drilling Machines
Large CNC Controlled Horizontal Boring Mill
5-axis CNC Controlled Plasma Cutting Machine
Moline multiple spindle (40) vertical drilling machine
In-house tube bending, processing and testing facilities.
This is unique to SPX Heat Transfer and gives us an advantage of total control of the tube accuracies, testing, production and scheduling.
These capabilities enable SPX Heat Transfer to produce the highest quality heat exchange equipment in the industry.
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The Yuba® Advantage
A proven track record: o
Yuba® has a record of excellence spanning 90+ years, 41 countries and more than 12,000 installations of heat exchange equipment.
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Yuba® has more cumulative years of design and manufacturing experience than any other manufacturer.
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Yuba® represents the highest standards for heat exchange equipment for power generation, electric utility, petrochemical, and other markets.
Dependability for decades: o
There are more Yuba® heat exchangers in active service than any other brand.
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Proven track record of on time delivery.
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Field service experts are available to provide support for the life of the product.
Quality: o
Every Yuba® heat exchanger is custom designed, then inspected and tested throughout the manufacturing process.
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At SPX Heat Transfer, quality also means an on-going focus on sustainability.
Innovation: Hemilok ® Head Closure o
The Hemilok® Channel is upset tolerant and withstands high pressures, high temperatures, and high partial pressures of hydrogen.
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Hemilok® technology prevents large stresses inherent in other designs for base loaded units and provides the fatigue life required for cycling and load-following units.
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Full access to internal components results in easy maintenance, inspection, and access to the face of the tube sheet.
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Available in all sizes and high pressure applications, including supercritical applications with design pressures over 5,000 psi.
Proprietary to SPX Heat Transfer LLC 2015
Certified Factory Services Our scope of certified factory services include design, engineering, fabrication, testing, and quality assurance. Completion of these services include the following activities and resources:
Design and Engineering Services
Testing and Quality Assurance
Fabrication Expertise
Each component custom designed for your system data, site requirements, and specifications
ASME Section IX Welder Performance Qualification
Certified welding inspectors
Efficiency of each element optimized for best heat rate
Hole tolerance
Fully-staffed, in-house Engineering team using integrated CAD capabilities
In-house tube bending, processing, and testing
Baseline eddy current testing of tubes
Service connections designed for static and dynamic reactions
Hydraulic, mechanical, and explosive tube to tube sheet expansion
Hydrostatic testing
Engineered analysis and studies, including: Finite element analysis Tube vibration analysis Support loading Structural Tube bundle and heat exchanger performance
Vertical turret lathes with 110" diameter capability; =/- 0.002” tolerance
Helium leak testing
Heat treatment furnace and local post-weld heat treatment capabilities
Chemical and metallographic sampling
Hemilock® head closure
Safety Statistics: Incident rate consistently below national average
Plasma and oxy fuel cutting tables
Proprietary to SPX Heat Transfer LLC 2015
Radiographic examination Liquid penetrant examination Ultrasonic examination Magnetic examination
Installation, Repair and Maintenance Services SPX Heat Transfer offers comprehensive installation, repair and maintenance services. These services are available for Yuba® heat exchangers and those supplied by other manufacturers. Installation Services
Full turnkey installation: removal of existing equipment, site preparation, rigging and installation, and testing of new equipment.
Supervision services: Oversight of your personnel or contract crews performing labor during site preparation and installation operations. Per Diem charges apply.
Maintenance and Repair Maintenance and repair services extend to heat exchange equipment regardless of age, condition, needs or OEM. SPX Heat Transfer field service team is committed to provide a comprehensive and value-driven source for a wide scope of aftermarket services:
Emergency Remediation Services: On-site problem diagnostics, leak detection, repair and replacement of tube bundles, tube sheets, baffles and supports, and turnkey removal and replacement.
Genuine OEM Parts and components for a broad range of thermal equipment including legacy brands and others.
Preventive Maintenance and Repair Services: A full complement of consultative technical services to evaluate, diagnose, and maintain heat exchangers.
On-Site Rebuilding and Reconstructive Services: Tube bundles, tube sheets, baffles and supports replacement, heat exchanger rebuild, removal and replacement, and field testing.
EXTEND™ Preventative Maintenance Plan: Detailed inspection report, long term maintenance plan and service agreement, lifespan evaluation and life extension plan.
Proprietary to SPX Heat Transfer LLC 2015
Execution Plan Upon receipt of a fully executed Purchase Order, a Project Manager and Project Engineer will be assigned. They will work with our production and quality team to create a manufacturing schedule and test plan that will then be submitted to you as part of the overall implementation plan. Reports will be submitted by e-mail and will contain an up-to-date manufacturing schedule and any additional information necessary. Additional non-standard reports are available. Alert the Project Manager to any additional reporting requirements in advance.
SPX Heat Transfer LLC Quality Assurance Program Our Quality Assurance activities start at the proposal stage and continue through manufacturing and delivery. On receipt of a fully executed purchase order:
Engineering analyzes the requirements and translates them into a mechanical design with detailed drawings.
Purchasing procures material from our Approved Supplier portfolio.
Quality Assurance develops procedures for non-destructive examination or inspection.
Welding Engineering prepares and qualifies welding procedures for the project.
Planning establishes a manufacturing and inspection schedule.
When it is appropriate, Quality Assurance prepares a detailed inspection and test plan.
Quality Assurance prepares shop travelers for fabrication and testing activities which are used to log all inspection and verification activities required by SPX Heat Transfer, the Authorized Inspector, or the Customer. This becomes a Quality Record.
Material is received and inspected and the supporting certified material test reports are reviewed and accepted. The material is then released for manufacture.
Fabrication progresses in accordance with the shop drawings and established procedures.
All inspection and non-destructive testing is performed by qualified inspectors. Formal inspection reports are prepared and maintained as a Quality Record.
Completed vessels are hydrostatically tested using demineralized water in the presence of the Authorized Inspector. The ASME Code plate is applied. The heat exchanger is then prepared for shipment.
All nozzles will be provided with protective covers during shipment.
Units will be shipped with positive nitrogen pressure.
Proprietary to SPX Heat Transfer LLC 2015
Safety Conscious Work Environment SPX Heat Transfer fosters a “safety conscious work environment” (SCWE) throughout its facilities. The SCWE concepts were developed by the nuclear power industry as a means to identify and resolve safety issues. Emphasis is placed on identifying, reporting, reviewing, and resolving safety concerns promptly and continuing to educate our team. We have a broad range of safety initiatives in place and give each individual responsibility for always using safe work practices. Our success is reflected in our strong safety record, which outperforms the national average for our industrial classification, NAICS 332410.
Safety Statistics SPX Heat Transfer Incidence Rates Compared to National Average for NAICS Code 332410 National Average for NAICS Code 332410
2014
2013
2012
2011
Total Case Incidence Rate
6.1
1.95
3.54
6.04
6.3
Lost Workday Case Rate
1.2
0.65
0.59
1.30
1.7
Restricted Duty Case Day
2.7
0.65
1.18
0.67
0.57
SPX Heat Transfer
Safety Programs Our safety initiatives and training at SPX Heat Transfer include: o
Hearing Protection and Conservation
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Respiratory Protection
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Lockout / Tagout – Control of Hazardous Energy
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Fall Protection
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Bloodborne Pathogens
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Confined Space
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Accident Investigation
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Hazard Communication Compliance (HAZCOM)
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Personal Protective Equipment (PPE)
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Sub-Contractor Management
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Fire Prevention
Proprietary to SPX Heat Transfer LLC 2015
Certifications
Proprietary to SPX Heat Transfer LLC 2015
A. ASME Certificate of Authorization
Proprietary to SPX Heat Transfer LLC 2015
B. Boiler & Pressure Vessel Inspectors – R 367 Certificate of Authorization
Proprietary to SPX Heat Transfer LLC 2015
C. Boiler & Pressure Vessel Inspectors – S U Certificate of Authorization
Proprietary to SPX Heat Transfer LLC 2015
D. TEMA Certificate of Membership
Proprietary to SPX Heat Transfer LLC 2015
E. ISO 9001:2008 Certificate of Registration
Proprietary to SPX Heat Transfer LLC 2015
Proprietary to SPX Heat Transfer LLC 2015
S PX H E AT T R A N S F E R L LC TULSA, OK 74116 USA P: 918 234 6000 F: 918 234 3345 Bethlehem, PA 18017 P: 610 250 1000 F: 610 250 1010
[email protected] spxheattransfer.com
ISSUED 02/2015 HT Yuba Advantage-15 COPYRIGHT © 2015 SPX HEAT TRANSFER LLC
