XD: Handguard - Honda Powersports

Refer to the Service Manual for the torque values of the removed parts. Unless otherwise indicated, follow the specified torque in the chart. INSTALLA...

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Accessory

Application

Publication No.

MII 15736

INSTALLATION INSTRUCTIONS

HANDGUARD

After ‘15 NC700X/XD

P/N 08P70-MKA-D80

Issue Date

March 2016

Honda Dealer: Please give a copy of these instructions to your customer. PARTS LIST

TORQUE INFORMATION

(2)

Refer to the Service Manual for the torque values of the removed parts. Unless otherwise indicated, follow the specified torque in the chart.

(12) (3)

Item 6 mm socket bolt

(6) (11)

(4) (8)

(1)

(9) (7)

(14)

No. (1)

Description

10

1.0

7

Installation Instruction URL

Qty

1.

1

(2)

Right handguard

1

(3)

Left handguard

1

(4)

Handlebar end weight

2

(5)

Right handguard stay

1

(6)

Left handguard stay

1

(7)

Socket bolt A (6 x 60 mm)

2

(8)

Rubber washer

2

(9)

Washer

2

Socket bolt B (6 x 14 mm)

2

(10)

lbf·ft

CAUTION • To prevent burns, allow the engine, exhaust system, radiator, etc. to cool before installing the accessory. NOTE: • These instructions are for the NC700XD model, but other types are similar. If there are any differences, eac h d if fere n c e w ill b e d e s c r i b e d in t h e se instructions. • Be sure the throttle opens smoothly and closes automatically in any steering position after installation of the right handguard. • Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.

(5)

(13)

kgf·m

INSTALLATION

(10)

(15)

N·m

(11)

Handguard band

2

(12)

6 mm cap nut

2

(13)

6 mm U nut

2

(14)

Cable clip

1

(15)

Rubber mount

1

Remove the handlebar end weight, plug, and wire tie as shown. • Repeat on the right side.

WIRE TIE

SCREW (Save) HANDLEBAR END WEIGHT (Save) PLUG (Save)

TOOLS REQUIRED Box-end wrench (10 mm) Hex wrench (5 mm) Scissors Torque wrench

© 2016 American Honda Motor Co., Inc. - All Rights Reserved.

1 of 3

08P70-MKA-D80

2.

Loosely install the handlebar end weight as shown. • Repeat on the right side.

4.

Install the assembled left handguard as shown. • Repeat on the right side. ASSEMBLED LEFT HANDGUARD

HANDLEBAR END WEIGHT

RUBBER WASHER

WASHER SOCKET BOLT A (6 x 60 mm) WASHER

ASSEMBLED LEFT HANDGUARD

Align.

RUBBER WASHER

3.

Install the left handguard stay to the left handguard as shown. • Repeat on the right side.

5.

LEFT HANDGUARD STAY

Install the handguard band as shown. • Repeat on the right side. HANDGUARD BAND

6 mm CAP NUT

6 mm U NUT

LEFT HANDGUARD

SOCKET BOLT B (6 x 14 mm)

2 of 3

6.

Install the wire tie as shown. Tighten the socket bolt A (6 x 60 mm). • Repeat on the right side.

8.

Perform the following for NC700XD model only: Cut the rubber mount and set it on the throttle cables. 9. Install the rubber mount into the cable clip as shown. 10. Clamp the cable clip.

SOCKET BOLT A (6 x 60 mm))

40 mm

WIRE TIE (Reuse)

7.

Perform the following for NC700XD model only: Install the cable clip to the right handguard stay as shown.

CABLE CLIP

RUBBER MOUNT

Clamp.

THROTTLE CABLES

CABLE CLIP

3 of 3

Cut.